WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING

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1 Order #xxxxx - Sacagawea - VK-3 - General Layout Step Plan View Page of 6

2 Order #xxxxx - Sacagawea - General Information Step Using Your Setup Instructions The Visionary Designs Setup Instructions are created specifically for your configuration. They are laid out sequentially, including an exploded view of the entire display, and then a logical series of detailed steps to assemble the main structure and components. We encourage you to study the instructions before attempting to assemble your exhibit. Each page reminds you to tighten the setscrews after disassembling your exhibit to prevent loss of the locks and setscrews (see below in RED). This is VERY IMPORTANT. Cleaning and Packing Your Display ) Use care when cleaning aluminum extrusion or acrylic inserts. Use only non-abrasive cleaners. ) When cleaning laminate inserts or countertops, use mild cleansers and a soft material such as cotton. 3) Keep all display components away from extreme heat and long exposure to sunlight to avoid warping and fading. 4) Retain all packing material. It will make re-packing much easier and will reduce the likelihood of shipping damage. The Tool Most Visionary Designs exhibits can be assembled with the supplied Hex Key Tool. Occasionally, a flat head screwdriver may be required. Detail A Typical Typical (cont d) Most horizontal extrusion connections have a patented expandable lock. This lock inserts into the groove of an opposing extrusion. Tightening the lock with the Hex Key Tool expands the lock and creates a strong positive connection. Detail B Detail C Detail D Setscrews Detail E Numbered Label Horizontal Inline (remove only one setscrew) Base Plate Vertical (remove only two setscrews) When vertical extrusions are packed in portable cases rather than crates or tubs, they must broken down into smaller sections which then require assembly. Each extrusion contains a numbered label which corresponds with setup instructions. The label is located within a groove of the extrusion (when possible). With Visionary Designs the labels contain Black numbers unless otherwise specified. Remove only () setscrew when disassembling. Replace setscrew in extrusion after assembling it. Before packing, replace setscrew in extrusion to avoid losing it. Attach base plate to round or square vertical extrusion using the bolt provided. Be careful not to strip the threads. Remove only () setscrews when disassembling. Replace setscrews in extrusion after assembling it. Before packing, replace setscrews in extrusion to avoid losing them. Page of 6

3 Order #xxxxx - Sacagawea - Backwall Assembly Step Item 3 a 3a 4a/4b 5a/5b Qty. / / Description Base Plate 4 h Lower Square Vertical Extrusion 4 h Upper Square Vertical Extrusion 4 h Lower Square Vertical Extrusion w/ A0 Clamps Attached 4 h Upper Square Vertical Extrusion w/ A0 Clamps Attached 45 w Horizontal Extrusion 45 w Horizontal Extrusion Steps: ) Attach vertical extrusions [] to base plates []. ) Attach upper vertical extrusions [3a and 3] to lower extrusions [a and ] using connection bar [a]. 3) Connect horizontal extrusions [4a to 4b and 5a to 5b] together using connection bar [b]. 4) Attach horizontal assemblies [4a/4b and 5a/5b] between vertical assemblies as shown. 5) Apply graphic to back of assembled backwall. 6) Attach light to top of assembled backwall STAR indicates location of knobs on BACKSIDE of unit. Knob Knob Turn Knob Clockwise to Tighten Lock **Do not over tighten Knobs.** Light Attach Lights to Backwall where desired and tighten in place. GREEN STAR indicates location of connection lock with knob. 3a a b A0 clamps attached to vertical extrusions fo Wing Attachment Horizontal Placement 3a 5a Set upper horizontal bars [5/5b] to be flush with top of vertical extrusions. 5a a 5b Graphic Attachment Apply graphic to back of assembled backwall. Slide between Extrusions and tighten Knobs to secure. 3 b a 4a 4b Page of 6

4 Order #xxxxx - Sacagawea - Backwall Assembly Cont d Step Item 4a/4b 5a/5b 7 8 7a 8a 9 0 Qty. / / Description Base Plate 45 w Horizontal Extrusion 45 w Horizontal Extrusion 4 h Lower Square Vertical Extrusion 4 h Upper Square Vertical Extrusion 4 h Lower Square Vertical Extrusion w/ A0 Clamps Attached 4 h Upper Square Vertical Extrusion w/ A0 Clamps Attached 4 w Horizontal Extrusion 4 w Horizontal Extrusion Steps: ) Attach vertical extrusions [7 and 7a] to base plates []. ) Attach upper vertical extrusions [8 and 8a] to lower extrusions [7 and 7a] using connection bar [b]. 3) Connect horizontal extrusions [4a to 4b and 5a to 5b] together using connection bar [a]. 4) Attach horizontal assemblies [4a/4b and 5a/5b] between vertical assemblies as shown. 5) Apply graphic to back of assembled backwall. 6) Attach light to top of assembled backwall STAR indicates location of knobs on BACKSIDE of unit. 0 a Knob Knob Turn Knob Clockwise to Tighten Lock **Do not over tighten Knobs.** 5b 3 b 7 Slide between Extrusions and tighten Knobs to secure. 5a 8 8a Graphic Attachment Apply graphic to back of assembled backwall. 5b GREEN STAR indicates location of connection lock with knob. A0 clamps attached to vertical extrusions fo Wing Attachment b 7a a 4b 9 4a 4b Page of 6

5 Order #xxxxx - Sacagawea - Header Attachment Step 3 Item 3 Qty. Description h Vertical extrusion h Vertical extrusion w Curved Horizontal Extrusion Steps: ) Connect curved horizontal extrusion [3] between vertical extrusions [ and ]. ) Attach assembled header to top of assebled backwall as shown. 3) Repeat steps for additional header **NOTE: Header must stay assembled when shipping 3 Extrusion Lock Graphic Attachment Velcro graphic to BACK of assembled header frame. Extrusion Lock Lock header frame to top of assembled backwall Page 3 of 6

6 Order #xxxxx - Sacagawea - Counter and Wing Attachment Step 4 Item 4 5 5a Qty. Description 30. Curved Extrusion.84 w Horizontal Extrusion Flange Plate * Monitor Mount Attachment V4 Connectors Steps: ) Connect horizontal extrusion [5] to curved extrusion [4]. ) attach assembled counter support [4/5] to vertical where indicated. 3) Attach flange plate [5a] to top of curved extrusion [4] as shown. 4) Attach counter atop support, see counter top attachment detail. 5) Repeat steps for additional counter. 6) Attach monitor mounts to assembled backwall, see attachment details below. 7) Attach wigns to A0 clamps Attach monitor mount back plate to connectors using screws provided. Wing Attachment Slide A0 Clamp into groove of square extrusion. A0 When desired location is found, tighten set screw to secure. * Counter Top Attachment Insert screws located on underside of counter into holes on flange plate and secure with wing nuts. * Screw 5a Set- Screw Tighten black plastic set screw to secure Wing in place. Black Plastic Set-screw 5 Screw 4 5a *Note: Curved extrusion [4] and horizontal [5] must stay assembled when shipping. Wing Nut 5 4 *Note: A0 clamps must stay attached with verticals Page 4 of 6

7 Order #xxxxx - Sacagawea - Serpentine Canopy Assembly Step Steps: ) Connect canopy pieces together as shown. ) Apply pillow case graphic to assembled canopy Using Your Setup Instructions The Aero Overhead Sign Setup Instructions are created specifically for your configuration. They include an exploded view of the frame which is sequentially numbered. We encourage you to study the instructions before attempting to assemble your exhibit. s are kept very simple: no tools. Everything assembles with push-button connectors and pre-connected horizontal sections. D D C C B B Cleaning and Packing Your Display ) Use care when cleaning aluminum extrusion or acrylic inserts. Use only non-abrasive cleaners. ) Retain all packing material. It will make re-packing much easier and will reduce the likelihood of shipping damage. A A 6 6 Numbered Label Push-Button s are made by holding the button down and sliding the red tube into opposing tube until the connection is made. To disassemble push button and pull or twist extrusions apart. 6 6 Push button then rotate for packing purposes Push-Button Push-Button Page 5 of 6

8 Order #xxxxx - Sacagawea - Pedestal Assembly - QTY. Step 6 Part Number 6 7/7a 8 Qty 4 / Description 38 h Vertical Extrusion w Horizontal Extrusion 5 w Horizontal Extrusion Steps ) Attach horizontal extrusions [7 and 7a] between vertical extrusions [6], placing inserts between horizontals. ) Attach curved horizontal extrusions [8] between vertical extrusions [6], placing insert between curved horizontals. 6 6 Top View Steps (Cont d): 3) Place shelf atop lip of extrusions. 4) Set counter top atop assembled base. Counter Sintra Insert Extrusion Details: Extrusions 7a have a lip for the floor to rest upon. Lip Shelf Lip for Shelf Placement 7a 8 7a *Note: Pedestal sides must stay assembled when shipping Page 6 of 6

9 Extrusions #3&3a Extrusions #&a Order #xxxxx - Case Packing Instruction - Case of 4 () Backwall Components Wing Panels Backwall Counter Support Counter Top Canopy Pieces s B s A Base Plates Horizontal extrusions #4a&4b abd 5a&5b Setup Hardware and Graphics Halogen Light Assembled Header Halogen Light Level Level Level 3 Slip Sheet

10 Extrusions #7&7a Extrusions #&8a Order #xxxxx - Case Packing Instruction - Case of 4 () Backwall Components Wing Panels Backwall Counter Support Counter Top Canopy Pieces s B s A Assembled Header Base Plates Horizontal extrusions #4a&4b abd 5a&5b Setup Hardware and Graphics Halogen Light Halogen Light Level Level Level 3 Slip Sheet

11 Order #xxxxx - Case Packing Instruction - Case 3 of (3) Pedestal Components Counter Top Curved Extrusions # 8 Assembled Pedestal Side Assembled Pedestal Side Front Insert Internal Shelf Level Level Level 3 Level 4

12 Order #xxxxx - Case Packing Instruction - Case 4 of (4) Pedestal Components Counter Top Curved Extrusions # 8 Assembled Pedestal Side Assembled Pedestal Side Front Insert Internal Shelf Level Level Level 3 Level 4