Mounting systems for solar technology FLAT ROOF SYSTEMS.

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1 Mounting systems for solar technology FLAT ROOF SYSTEMS

2 2

3 Contents TTComparison of flat roof systems 4 TTS-Rock 15 System 6 TTS-Dome 10 System 8 TTS-Dome Small System 10 TTTriangle / MultiAngle System TTD-Dome 10 System 14 TTAccessories 16 Suitable Unsuitable Classic system WARRANTY We offer a 12-year warranty on all K2 system components. Product warranty years in syste m allia nce12 MODULE ORIENTATION We offer flat roof systems with one-sided or two-sided elevations. STATICS AND DESIGN LOADS K2 mounting systems fulfil the calculation principles in accordance with Eurocode 1 and 9. PALLET DELIVERY Many K2 mounting systems are shipped completely as palletised goods. FLAT ROOFS CONTENTS 3

4 Comparison of flat roof systems S-ROCK 15 TTOne component with integrated ballast tray and cable management solution TTNo additional pre-assembly TTOne clamp that can be used universally for all modules TTOptimal load transmission statically proven and tested in wind tunnel S-DOME 10 TTA system for structurally challenging roofs with limited ballasting options TTShort rail system cost-optimised for storage and transportation TTReliable system for all roof conditions TTAerodynamically optimised and tested in wind tunnel TTQuick and easy handling adapted to the workflows on a construction site S-DOME SMALL 10 TTFor a roof inclination of up to 15 on trapezoidal sheet metal TTEconomical in terms of materials and transportation; clever connections and strong holding power TTThe perfect combination of the all-round MultiRail component and load-optimised, slim elevations 4

5 D-DOME 10 TTA system which provides optimal surface utilisation and yields for roofs with limited ballasting options TTShort rail system cost-optimised for storage and transportation TTReliable system for all roof conditions TTAerodynamically optimised and tested in wind tunnel TTQuick and easy handling adapted to the workflows on a construction site TRIANGLE / MULTIANGLE TTIndividually customisable elevation angle TTUniversal module orientation TTHigh flexibility and custom solutions FLAT ROOFS COMPARISON OF FLAT ROOF SYSTEMS 5

6 S-Rock 15 System TTOne component with integrated ballast retainer and cable management solution TTNo additional pre-assembly TTOne universal clamp for all modules TTOptimal load transmission statically verified and tested in wind tunnel The integrated ballast tray eliminates additional components 6

7 15 S-ROCK 15 SYSTEM COMPONENTS S-Rock 15 Front Leading module support element with ballast tray S-Rock 15 Module support element for one-sided elevation with ballast tray S-Rock 15 End Final module support element for one-sided elevation with ballast tray Windbreaker 15 Wind deflection on the rear of S-Rock 15 systems S-Rock Connector Set For connecting multiple module blocks. 1763mm 805mm 58mm Building protection mat 953mm TECHNICAL DATA Scope of application Fastening type/roof fixture Requirements Technical specifications S-Rock 15 Flat roofs < 5 with film and bitumen covering or concrete On-roof with potential ballast; no roof penetration Permissible module dimensions (L x W x H): x x mm TThermal T separation after 8 adjacent or consecutive modules TMinimum T clearance to roof edge 700 mm (350 mm to other obstructions) TRow T spacing, fixed: approx. 1.7 m Inclination angle 15 Material TAluminium: T S-Rock, Windbreaker (EN AW-5754 H22/H32) Module clamps (EN AW-6063 T66) TBuilding T protection mat with or without aluminium lining (PUR-bound rubber granules) TSmall T parts: Stainless steel A2-70 Note: The illustration of the S-Rock 15 above (with a row spacing of 1.76 m) shows the dimensions for a shadow-free installation design at a latitude of 48.8 N. This design ensures that the modules (with a module width of up to mm) are not under a shadow at noon (12 pm) on 21 December. Many best practice case examples have confirmed that in 80 % of customers surveyed, these dimensions achieve an optimum ratio between surface utilisation and yield. That is why we have the S-Rock System in these dimensions in stock for you and available for delivery at all times. Of course, upon request, we naturally also provide all S-Rock 15 systems in your desired length for a row spacing of < 1.76 m. Larger row spacings are currently not available, as this would require a separate static design including an expert wind report. FLAT ROOFS S-ROCK 15 SYSTEM 7

8 S-Dome 10 System 2.0 TTA system for structurally challenging roofs with limited ballasting options Classic TTShort rail system S-Dome 2.0 cost-optimised for storage and transportation TTReliable system for all roof conditions TTAerodynamically optimised and tested in wind tunnel TTQuick and easy handling adapted to the workflows on a construction site S-Dome Classic can also be mounted on trapezoidal sheet roofs. 8

9 S-DOME 10 SYSTEM COMPONENTS Dome S1000 and Dome SD TTModule support elements for one-sided elevations TTSuitable for module widths of up to approx mm SpeedRail with building protection mats TTSpeedRail available as short or long rails TTLaminated or unlaminated building protection mats, depending on roof covering material Windbreaker TTWind deflection on the rear of Dome systems TTVarious lengths available Block Connector RW/CW TTConnection between module arrays in x- and y-direction TTBallast reduction in the complete system Porter for ballasting TTVarious components for ballasting of flat roof systems TTSolutions for all ballasting requirements max. 645mm 10 51mm Building protection mat 520mm 880mm 520mm TECHNICAL DATA Scope of application Fastening type/roof fixture Requirements Technical specifications S-Dome 2.0 / Classic Flat roofs < 5 with film and bitumen covering or concrete; also trapezoidal sheet metal roofs for S-Dome classic Stable, with ballasting if necessary; no roof penetration TPermissible T module dimensions (L x W x H): x x mm TMinimum T system size: one row x 3 modules TRoof T inclination of up to 5, mechanical fastening from 3 TThermal T separation after max m: min. 30 mm to max. 150 mm TS-Dome T 2.0: Modules and mounting system are assembled simultaneously Inclination angle 10 Material TMounting T rails, S-Dome, Dome SD, Windbreaker, module clamps, rail connectors: Aluminium EN AW-6063 T66 TBuilding T protection mat with or without aluminium lining (PUR-bound rubber granules) TSmall T parts: Stainless steel (1.4301) A2-70 FLAT ROOFS S-DOME 10 SYSTEM 9

10 S-Dome Small System TTFor a roof inclination of up to 15 on trapezoidal sheet metal TTEconomical in terms of materials and transportation; clever connections and strong holding power TTThe perfect combination of the all-round MultiRail component and load-optimised, slim elevations 10

11 S-DOME SMALL COMPONENTS Dome S1000 Small Narrow elevation module support element Dome SD Small Narrow module support element MultiRail 25 or 25/3 TTLength 250 mm TT25: For roofs with an incline < 15 TT25/3: With three boreholes for roofs with 15 incline FlexClamp Small TTModule clamp specifically for S-Dome Small TTHeight adjustable TTFor clamping on the long side of module mm 117mm mm 250mm 250mm TECHNICAL DATA Scope of application Fastening type/roof fixture Requirements Technical specifications S-Dome Small Flat or pitched roofs 15 with trapezoidal sheet metal roofing Attached with drilling screws in trapezoidal sheets, parallel to high bead TSheet T thickness for aluminium/steel: min. 0.5 mm TTensile T strength for aluminium: 165 N/mm² TTensile T strength for steel: according to approval min. S235 in acc. w/ DIN EN TCrest T width: min. 22 mm TCrest T spacing: independent Thermal separation after a max. of 13.5 m: min. 30 mm to max. 150 mm Inclination angle 10 Material TMounting T rails, Dome SD Small, Dome S1000 Small, FlexClamp Small: Aluminium (EN AW-6063 T66/ EN AW-6082 T6); EPDM TSmall T parts: Stainless steel (1.4301) A2 FLAT AND PITCHED ROOFS S-DOME SMALL SYSTEM 11

12 Triangle / MultiAngle System TTIndividually customisable elevation angle TTUniversal module orientation TTHigh flexibility and custom solutions 12

13 TRIANGLE / MULTIANGLE SYSTEM COMPONENTS Mounting rails TTTriangle: SolidRail TTMultiAngle: SingleRail Base assembly TTTriangle: L-Profile TTMultiAngle: SpeedRail or L-Profile Module orientation TTTriangle: Landscape mounting with AddOn TTMultiAngle: Portrait mounting, 2 heights for landscape mounting (clamps at corners or with AddOn) Elevation TTTriangle: Available with TTMultiAngle: Individually customisable, Module position Module, landscape Module, portrait TECHNICAL DATA Scope of application Fastening type/roof fixture Technical specifications Inclination angle Material Triangle / MultiAngle Flat roofs, fields, or ground Fastening or ballasting Thermal separation after max m 10-45, factory-default, or individually adjustable with MultiAngle TMounting T rails, module clamps: Aluminium (EN AW-6063 T66/ EN AW-6082 T6) TPE T sheets TSmall T parts: Stainless steel (1.4301) A2 FLAT ROOFS TRIANGLE / MULTIANGLE SYSTEM 13

14 D-Dome 10 System 2.0 TTA system which provides optimal surface utilisation and yields for roofs with limited ballasting options Classic TTShort rail system cost-optimised for storage and transportation TTAerodynamically optimised and tested in wind tunnel TTQuick and easy handling adapted to the workflows on a construction site TTReliable system for all roof conditions Dome Classic can also be mounted on trapezoidal sheet roofs. 14

15 10 DOME 10 SYSTEM COMPONENTS Dome D1000 and Dome SD Narrow elevation module support element for two-sided elevations SpeedRail with building protection mats TTSpeedRail available as short or long rails TTLaminated or unlaminated building protection mats, depending on material of roof covering Block Connector RW/CW TTConnection between module arrays in x- and y-direction TTBallast reduction in the complete system Porter for ballasting TTVarious components for ballasting of flat roof systems TTSolutions for all ballasting requirements 81mm Building protection mat 51mm 520mm 520mm TECHNICAL DATA Scope of application Fastening type/roof fixture Requirements Technical specifications D-Dome 2.0 / Classic Flat roofs < 5 with film and bitumen covering or concrete Stable, with ballasting if necessary; no roof penetration TPermissible T module dimensions (L x W x H): x x mm TMinimum T system size: one row x 3 modules TRoof T inclination of up to 5, mechanical fastening from 3 TThermal T separation after max m: min. 30 mm to max. 150 mm TMinimum T clearance to roof edge 500 mm (350 mm to other obstructions) Inclination angle 10 Material TMounting T rails, D-Dome, Dome SD, Windbreaker, Module Clamps, Rail Connectors: Aluminium EN AW-6063 T66 TBuilding T protection mat with or without aluminium lining (PUR-bound rubber granules) TSmall T parts: Stainless steel (1.4301) A2-70 FLAT ROOFS D-DOME 10 SYSTEM 15

16 Accessories TTModule clamps 16 TTSelf-drilling hexagon screw with sealing washer 18 TTT-bolt and flange nuts with serration 18 TTMK2 slot nuts with assembly clip 18 TTScrew anchor, Multi Monti 18 TTWasher 19 TTLightning protection clamp, Multi half-piece 19 TTTerraGrif potential equalisation 19 TTCable clips 19 MODULE CLAMPS Our module clamps can easily be mounted with any K2 rail. The MK2 slot nut automatically locks in place and can be moved about in the rail by pressing lightly the cylinder screw. Module middle clamps Module frame height / description Item number mm / M8x30, aluminium mill finish mm / M8x30, aluminium mill finish mm / M8x30, black anodised mm / M8x35, aluminium mill finish mm / M8x35, black anodised mm / M8x40, aluminium mill finish mm / M8x40, black anodised mm / M8x45, aluminium mill finish mm / M8x45, black anodised

17 Module end clamps Module frame height / description Item number mm / M8x30, aluminium mill finish mm / M8x30, aluminium mill finish mm / M8x30, aluminium mill finish mm / M8x30, black anodised mm / M8x30, aluminium mill finish mm / M8x30, black anodised mm / M8x35, aluminium mill finish mm / M8x35, black anodised mm / M8x35, aluminium mill finish mm / M8x35, black anodised mm / M8x40, aluminium mill finish mm / M8x40, black anodised mm / M8x40, aluminium mill finish mm / M8x40, black anodised mm / M8x45, aluminium mill finish mm / M8x45, black anodised Module middle clamps XS Module frame height / description Item number mm / M8x50, aluminium mill finish mm / M8x55, aluminium mill finish mm / M8x55, black anodised mm / M8x60, aluminium mill finish mm / M8x60, black anodised mm / M8x65, aluminium mill finish mm / M8x65, black anodised mm / M8x70, aluminium mill finish mm / M8x70, black anodised Module clamps for laminate module Module middle clamps for fastening laminate modules; approved for First Solar and Calyxo thin-film modules; small module spacing. Material: Aluminium mill finish, EPDM Please note: For additional anti-slip protection the K2 Slideguard is suitable for vertical mounting of laminate modules with a glass thickness of 6-9 mm. Material: Stainless steel , EPDM Type / accessory Item number Module middle clamp Module end clamp Slideguard FLAT ROOFS ACCESSORIES 17

18 Accessories SELF-DRILLING HEXAGON SCREW WITH SEAL- ING WASHER Thin sheet screw, chip-free; approved for steel sheets with a thickness of 0.5 mm and above and aluminium sheets with a thickness of 0.8 mm and above. Material: Stainless steel A2, EPDM Type Item number 6 x 25 mm, SW 8, sealing washer Ø 16 mm x 38 mm, SW 8, sealing washer Ø 16 mm T-BOLT AND FLANGE NUTS WITH SERRATION T-bolt for use in the lower chamber of K2 SolidRail rails. Head form: 28/15 / head dimensions: 22.5x10.5x4 mm Material: Stainless steel A Type Item number M10x M10x M8x M8x The flanged nut serration (similar to ISO 4161) prevents it from loosening. Material: Stainless steel A2 Type Item number M M MK2 SLOT NUTS WITH ASSEMBLY CLIP The MK2 slot nuts can be used at any point on the K2 rails. They automatically lock in place. Subsequently, they can easily be moved about in the rail by pressing them lightly. Material: Stainless steel , PA Item number: SCREW ANCHOR, MULTI MONTI Multi Monti screw anchor (Heco) for mounting in concrete; min. borehole depth 55 mm. Steel surface: galvanised and blue passivated, head diameter 17 mm, nominal bore diameter 6 mm Material: Stainless steel A4 or galvanised steel, matches TX 30 screwdrivers Type: 7.5 x 50 mm Item number:

19 WASHER Safety mechanism for installing S-Dome Windbreakers. Material: Stainless steel A2 Item number: LIGHTNING PROTECTION CLAMP, MULTI HALF-PIECE Lightning protection clamp for clamping lightning protection cables with Ø 8 mm. For universal use as T, cross, parallel and impact clamps. Material: Aluminium Item number Additional supplies for T-bolt groove; TT1 T-bolt M10x30 ( ), stainless steel A2 TT1 serrated nut M10 ( ), stainless steel A2 Additional supplies for rail head chamber: TT1 MK2 slot nut with assembly clip ( ), stainless steel, PA TT1 Allen bolt screw with hexagon socket M8x30 ( ), stainless steel A2 TT1 K2 washer 8.4x20x1.2 mm ( ), stainless steel TERRAGRIF POTENTIAL EQUALISATION Potential equalisation between module and rail. Material: Stainless steel Type Item number TerraGrif K2PA 32 Landscape TerraGrif U17 Portrait TerraGrif K2SZ Landscape/Portrait K2PA U17 K2SZ CABLE CLIPS Type Omega Cable Clip Suitable for CrossRail, SingleRail, S-Rock 4 cables with Ø 6 mm Material: Polypropylene with UV stabiliser Cable Routing Clip Suitable for clamping in module frames with a thickness of mm and S-Rock 4 cables with Ø 6 mm Material: Spring steel Item number Omega Cable Clip Cable Routing Clip Dome Wire Hanger Dome Wire Hanger 65 mm Suitable for S-Dome and D-Dome 1 cable with Ø 6 mm Material: Stainless steel (1.4310) FLAT ROOFS ACCESSORIES 19

20 Mounting systems for solar technology OTHER K2 SYSTEMS TTPitched roof systems TTGround mounted systems K2 Systems GmbH Industriestraße Renningen Germany Tel. +49 (0) Fax +49 (0) info@k2-systems.com Flat Roof Systems Product Brochure EN V Subject to change Product illustrations are exemplary and may differ from the original.

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