Weather Resistive Barriers and Flexible Flashings. AAMA WESTERN REGION MEETING September 16 17, 2003 Ontario Airport Marriott

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1 Weather Resistive Barriers and Flexible Flashings AAMA WESTERN REGION MEETING September 16 17, 2003 Ontario Airport Marriott

2 State of the Industry Inadequate code requirements Evolving product choices Lack of comparability standards Inconsistent and conflicting performance claims Increasing liability and insurance costs Decreasing insurance availability No perfect products Page 2

3 Window and Door Manufacturers and Vendors: Should anticipate how and where their products will be used Should be aware of regional practices Should be a part of the designconstruction team responsible for a system that includes cladding, flashings and weather resistive barriers Page 3

4 Plenty of War Stories Page 4

5 Weather Resistive Barriers Page 5

6 Types of Weather Resistive Barriers (WRB s) Paper-based ( Building Paper ) Felt-based ( Roofing Felt ) Polymer-based ( Housewraps ) Rigid Board ( foam core ) Trowel or spray applied (developed primarily for EIFS) Page 6

7 Advantages of Paper Based WRB ( building paper Traditional, prescriptive code-conforming and (some believe) proven Inexpensive West Coast Standard of the Industry Higher performance than Grade D ( 60- minute) products available Tests show moderate resistance to water under pressure Does not normally stick to stucco Page 7

8 Disadvantages of Paper Based WRB ( building paper Obsolete code requirements Minimal performance test data available Subject to decay and decomposition Low durability tearing and puncturing Does not self-heal punctures Subject to damage by surfactants Page 8

9 Advantages of Felt-based WRB s History of successful use Low material cost Prescriptive code conformance Long-term durability superior to paperbased materials Best boat test performance Page 9

10 Disadvantages of Felt-based WRB s Minimal performance test data available Low durability tearing and breaking Decay and deterioration Surfactants may reduce water resistance Stucco admixtures may cause adhesion Fasteners not self-healing Page 10

11 Advantages of Polymer WRB s Decay resistant Durable and strong High resistance to water under pressure High permeance may allow trapped water to dissipate as vapor Page 11

12 Disadvantages of Polymer WRB s Can be degraded by surfactants Higher cost of material Long term performance unproven Perforated products do not perform well for water resistance at high pressures May trap liquid water in wall cavity High permeance may be a problem May not be suitable for stucco Page 12

13 Stucco Adherence to Housewraps Joseph Lstiburek. Water-Managed Wall Systems Journal of Light Construction (Williston, VT: Journal of Light Construction, March, 2003) Page 13

14 Flexible Flashings Page 14

15 Evolution of Flexible Flashings 1. Asphalt saturated felt 2. Laminated kraft paper + asphalt 3. Laminated kraft paper + asphalt + plastic 4. Polyethylene + kraft paper 5. Elastomeric + adhesive + facing Page 15

16 Advantages of Self-adhering Flexible Flashings Strong tensile strength Self-healing UV protection Flexible Adaptable Page 16

17 Flexible Flashings - Challenges High level of workmanship required Adhesive migration and bonding failure Backing durability Wrinkles and fishmouths Avoiding penetrations Thickness and layering Rubberized asphalt vs. butyl Recessed windows Page 17

18 System Compatibility Issues Weather resistive barriers (asphalts and polymers) Sealants Adhesives (rubberized asphalts and butyls) PVC (hard and flexible) Primer or no primer Page 18

19 Window Challenges Integral flashing fins? To seal or not to seal Sill weeping? PVC products ( expansion /contraction) Installation recommendations for alternate weather resistive barriers EIFS Page 19

20 Field Prototype Installation Page 20

21 Adhesive Migration ADHESIVE Page 21

22 Recessed Windows Page 22

23 Wrinkles and Fishmouths Page 23

24 Wrinkles and Fishmouths Page 24

25 Adhesion Failures Page 25

26 Recessed Windows and Lath Fasteners Page 26

27 Unanswered Questions Should air barriers be permeable? Can a WRB be an air barrier? A single test for permeance of WRB s and air barriers? Sealant/WRB/flexible flashing compatibility matrix? Application standards for flexible flashings? Page 27

28 Recommendations New standards and guidelines Comprehensive testing of products and assemblies by impartial agencies New product development to performance specifications Coordination and cooperation between manufacturers, designers and builders Field prototype installation and testing Page 28

29 Who Is Working On It? ASTM Task Group E Weather Resistance of Frame Buildings ASTM Task Group E Weather Resistive Barriers ASTM Task Group E Durability of Weather Resistive Barriers ASTM Subcommittee E Air Leakage and Ventilation Performance ASTM E Fenestration Installation Task Group AAMA Self-Adhering Flashing Group Page 29

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