POLYESTER INJECTION MORTAR Good Quality and Competitve Price
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1 Good Quality and Competitve Price Date of Issue: Feb 22, 2012 PRODUCT Good Use is a chemical anchor system based on the polyester mortar. The two parts are dispensed and mixed in one action through a static mixing nozzle, which allows accurate mixing with no mess. PRODUCT CODE - Injection Cartridge 10:1 two components - Polyester resin with styrene - Available size: 280ml(single tube), 235ml, 345ml, 360ml(side by side cartridge) and 380ml(Co-axial cartridge). DESCRIPTION products is a high performance, rapid curing two part chemical anchoring system. Applied in in single action this resin will produce chemical resistance fixing which is cost effective for usage in concrete or hollow wall applications, as well as general purpose. provides rapid cure with adequate working time in temperate climates. APPLICATION - Fixing to solid concrete, solid brick, hollow brick, masonry. - Suited for structural fixings. - Holding down fixings. - Securing stainless steel fixings into mildly corrosive environments or where minimal chemical resistance is required. - Suitable for fixing wall ties, starter bars, deformed rebar, studs, bolts and large screws. - Suitable for situations where anchor is subjected to cyclic loading. PRODUCT FEATURES - Strong adhesion and economical choice. - Quick setting and curing time. - Easy and quick use. - Suitable for dry fastening. - Suitable for wall and overhead application. - Reduced anchor spacing and edge distance. - Variety of cartridge sizes are available. - Partially used cartridges can re-used by replacing the mixer nozzle. STATIC MIXER #817 GOOD USE HARDWARE CO., LTD. P1/8
2 ATTENTION - Do not install anchors when substrate temperature is less than 0. - Do not install anchors when the mortar temperature is less than AT temperatures below 15 should be warmed or stored in temperatures of for 24hours prior to use to improve product flow and cure. - If the gelling time expires, please use a new static mixer. - Do not cut or shorten nozzles. - If the cartridge is not finished, please clean the opening, then put the plug back and cap tightly. - It can be used again in the future by replacing the static mixer. - Please ensure hole is properly cleaned. Hole may be damp but must be free from water. - Do not dilute mortar with any solvents and/or other chemicals. - Not suitable for use in diamond cored holes without roughening. - Please ensure spiral mixer in nozzles. - Do not install into uncured concrete. - Please use Good Use nozzles, other nozzles may cause ineffective mixing and reduce the properties of the mortar. ACCESSORIES - Static mixer # Caulking gun #807 for 380ml co-axial cartridge and #811 for 235ml/345ml/360ml side by side cartridges and also can use for 280ml cartridge (single tube) ml cartridge can apply with silicon gun. STORAGE/SHELF LIFE - 12 months after the manufactured day if stored # ML CAULKING GUN in perfect conditions. - Avoid direct sunlight. - This product should be stored between +5 ~+25 PACKAGING INFORMATION - Each cartridge is packed in plastic bag with 1 free static mixer # Standard package: 20pcs in 1 export carton. - Different package is available: we can do the package per clients' request. #811 CAULKING GUN FOR 235ML, 280ML, 345ML, AND 360ML GOOD USE HARDWARE CO., LTD. P2/8
3 INSTALLATION INSTRUCTIONS 1. Drill hole using correctly sized rotary hammer drill bit to the specified depth. 2. Blow out dust with clean air. 3. Clean hole with cleaning brush with stiff nylon or wire bristles. 4. Blow out remaining dust. 5. Open top of cartridges. 6. Take of red stopper from top. 7. Use Good Use nozzles after remove red stopper from the cartridge and attach the mixing nozzles, please screw down tight. 8. Please assembled cartridge into the caulking gun. 9. Open the valve. Squeeze the handle so the mortar is dispensed out of the nozzle until an even, uniform light grey color is anchieved. Before a new cartridge is introduced into the hole, dispense the first 10ml or so to waste until mix is even on color(grey) as well. Because initial flow should be disposed of into empty packaging or similar materials. Inject resin into hole, starting from the bottom of hole. The mortar must be injected without creating air pockets. GOOD USE HARDWARE CO., LTD. P3/8
4 10. Insert studs or anchors, push the stud into the hole using a slow twisting motion. Wipe away the excess material. Anchor or stud need to be clean and oil-free. 11. Please do not touch studs or anchor until mixture has gelled and do not load the anchor until curing is complete as per chart 1. curing time table. CHART 1. CURING TIME TABLE Temperature ( ) Gelling Time Full Curing Time 0 ~ 5 5 ~ ~ ~ min. 10 ~ min. 8 min. 8 hr. 7 hr. 6 hr. 3 hr. 3 min. 2 hr. Full cure is achieved after 24 hours. Kindly reminding temperature below 15 the mortar must be conditioned to a minimum of 15. GOOD USE HARDWARE CO., LTD. P4/8
5 CHART 2. SOLID SUBSTRATE REBAR INSTALLATION DETAILS Pressure Destroy Haul Strength Safety Haul Strength Working Standard Concrete Strength 4,000 psi 280 kg/cm2 4,000 psi 280 kg/cm2 Hole Diameter Hole Depth #3 (Φ10) 3, #4 (Φ12) 4, , #5 (Φ16) 6, , Rebar No. #6 (Φ20) 7, , #7 (Φ22) 9, , #8 (Φ25) 13, , #9 (Φ29) 20, , #10 (Φ30) 26, , Remarks: 1. Concrete Strength fc': 280kg/cm2 (4,000 psi) 2. Rebar Strength: #3~#5 fy: 2,800 kgf/cm2, #6~#11 fy= 4,200 kgf/cm2 CHART 3. REBAR EDGE DISTANCES AND TESTING EDGE DISTANCE REDUCTION FACTOR TENSILE LOAD Max. Loads(kN) EDGE DISTANCE(MM) REBAR CONCRETE 4000psi/27.5Mpa #3(Φ10) #4(Φ12) #5(Φ16) #6(Φ20) #7(Φ22) #8(Φ25) #9(Φ29) #10(Φ30) Note: The required specification(s) offered in this report are for reference only. The conformity judgement is at the Applicat's final verdiet. GOOD USE HARDWARE CO., LTD. P5/8
6 CHART 4. SOLID SUBSTRATE THREAD ROD INSTALLATION DETAILS Destroy Haul Strength Safety Haul Strength Pressure Working Standard Concrete Strength 4,000 psi 280 kg/cm2 4,000 psi 280 kg/cm2 Hole Diameter Hole Depth Thread Rod No. Remarks: M8 2, M10 3, , M12 4, , M16 5, , M20 6, , M24 13, , M30 24, , M36 35, , Concrete Strength fc': 280kg/cm2 (4,000 psi) 2. Rebar Strength: #3~#5 fy: 2,800 kgf/cm2, #6~#11 fy= 4,200 kgf/cm2 CHART 5. THREAD ROD EDGE DISTANCES AND TESTING SPACING REDUCTION FACTOR TENSILE LOAD EDGE (Min) DISTANCE(MM) THREAD ROD CONCRETE 4000psi/27.5Mpa M8 M10 M12 M16 M20 M24 M30 M Note: The required specification(s) offered in this report are for reference only. The conformity judgement is at the Applicat's final verdiet. GOOD USE HARDWARE CO., LTD. P6/8
7 CHART 6. FIXINGS PER CARTRIDGE Anchor Size Hole Diameter Hole Depth Number of Fixings 235ML 345ML 360ML 380ML M M M M M M M M Note: Based on continuous installation without interruptions or nozzle changes. Provided as a guide and will vary with temperature. IMPORTANT The information and data given is based on our own experience, research and testing and is believed to be reliable and accurate. However, as Good Use products can not know the varied uses to which its products may be applied, or the methods of application used, no warranty as to the fitness or suitability of its products is given or implied. It is the users responsibility to determine suitability of use. For further information please contact our Technical Department. GOOD USE HARDWARE CO., LTD. P7/8
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