Engineering Field Service ASME Repairs B31.3 piping Bundle Extraction Maintenance

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1 ASME Repairs B31.3 piping Maintenance Chem Fabrication LLC 911 Brazosport Blvd. S. Clute, Texas Tel.: ChemFab.net SINCE 2003

2 CHEM FABRICATION Working hard to build a better tomorrow C hem Fabrication, LLC is a Specialty, Manufacturing and Group that serves the Petrochemical, Refining, Power, Oil & Gas markets along the Texas Gulf Coast and abroad. Our services include design, fabrication, repair and installation of equipment for these industries in our facility or onsite. We manufacture or repair TEMA Heat Exchangers, ASME Code Pressure Vessels, B31.3 Piping, NBIC Boilers, and API Storage Tanks. We also provide various accessory equipment such as nozzles, dip tubes, spargers, plenums and specialty equipment internals. Our specialty s Group provides onsite repair, installation, commissioning and maintenance. Our Group is available for planned outages or emergency work. Our Group utilizes specialty ariel bundle extraction equipment to remove or install large complex heat exchanger bundles for repair or replacement. Our in-house Professional Turn Key Services include Mechanical Design/, Drafting, Fabrication,Welding, Machining, Hydro Testing, and Painting. We are here for you 24/7.

3 Fabrication Shop Machine Shop Shop size 225 x 103, complete for all fabrication projects Machine shop 40 x 126 complete for all machine projects 12.5 acres, completely fenced yard for all materials and equipment, with mutiple security cameras throughout our facility Two 10-ton cranes offer special handling of your equipment Bay one 36 x 225 doors 25 x 25 with two cranes, 40-ton & 25-ton, hook height King Boring Mill Bay two 55 x 225 doors 18 wide x 25 high with two cranes, 5-ton & 7.5-ton, hook height King Boring Mill Special Design & Fabrication ASME Sec VIII Div I Pressure Vessels API Storage Tanks 16 DoALL Horizontal Band Saw Square to Round Transitions Tanowitz Vertical Band Saw 3 Jaw Spool Pieces TD Merlin Pac-15 Plasma Arc Fabricated Pipe & Skids Heat Exchanger 8 American Hole Wiz Drill Press 4 Cincinnati Brickford Drill Press Mitered Elbows Towers / Drums and Skids 10 AMF Eng Lath 4 American Hole Wiz Drill Press Clad & Jacketed Vessels Pressure Vessel 18 Warner Swasey Eng Lathe 8 Carlton Drill Press Shell & Tube Exchangers Type 72 Cincinnati Hypro Boring Mill Horizontal Wellsaw 78 Measures Diameter: up to 20 ft. Lengths: up to 180 ft. per piece Thickness: 1/8 in Material Carbon Steel, Stainless Steel, Duplex, Super Duplex Aluminum, Ni Alloys, Monel. Clad and Weld Overlay Diameter: up to 12 ft. Lengths: up to 180 ft. per piece Thickness: 1/8 in CS, SS, Duplex, Aluminum, Ni Alloys API Storage Tanks Diameter: up to 20 ft. Lengths: up to 180 ft. per piece Thickness: 1/8 in CS, SS, Duplex, Aluminum, Ni Alloys Pipe Fabrication Diameter: 1 in. to 20 ft. Lengths: up to 180 ft. per piece Thickness: 1/8 in CS, SS, Duplex, Aluminum, Ni Alloys Shell & Tube / Hairpin / Fin Fans Machining Services Facing Diameter: up to 102 in. Milling Lengths: up to 6 ft. per piece CS, SS, Duplex, Aluminum, Ni Alloys Valve Repairs

4 Service ASME Mechanical Design ASME Code Vessel and Exchanger Rerating API Tank Design Heat Exchanger Thermal Design Design and Detailing of Pressure Vessels, Heat Exchanger and Piping Systems PE Stamp Services Basic Proccess Review Field Measuring and Sketch Services New Product Development and Design Verification 3D Modeling and Finite element Analysis

5 Heat Exchangers New and Rebuild Bundle Replacement Tube Plugging Tube Replacement Exchanger Inspection Flange & Tube Sheet Overlay Non Hazardous Cleaning Channel & External Coating Flange Re-machining Emergency Repair

6 PRESSURE VESSELS Pressure Vessel,Towers and Drums Diameters range from 2 to 20 Foot. Lengths up to 180 feet in one piece construction Typical Materials CS, SS, Clad, Duplex, Alum. & Ni Alloys Welding Processes: GTAW, SMAW, FCAW, GMAW, SAW Certifications: ASME U and NBIC R Thickness from 1/8 to 4.5

7 Piping & Cladding CLAD FABRICATION Clad and Weld Overlay Processes: GTAW, GMAW-P, SMAW & SAW Typical materials: SS, Alloy 625, Monel 400, C276 Pipe and fittings from clad plate or weld overlay Clad pipe spool fabrication ASME Clad Pressure Vessels Clad and Weld Overley Tube Sheets ASME Clad Heat Exchangers Weld Overlay Flanges Weld Overlay Elbows and Tees Weld Overlay Pipes from 4 and larger

8 FIELD SERVICE and General Contracting Emergency Service Commissioning support ASME R Stamp Vessel Repair Pipe Fabrication and installation Pop-A-Plug Re-Tube Heat Exchanger Repairs Flange and Tube sheet machining Turn Around Support Welding Services

9 BUNDLE EXTRACTION SERVICES Aerial Lift Unit 45 Ton x 96 Diameter x 29 Ft Pull Length 60 Ton Pulling Force with 45 Ton Max. Bundle Weight The Aerial bundle extractor is a self contained unit, which is easily lifted in position by a crane. The machine has it s own air cooled diesel engine, which drives the hydraulic system and is operated via remote control. The Extractor uses a special lifting frame, which is constructed in such a way that it has a maximum reach into the construction. The load is trimmed using a Aerial balancing cylinder which makes it also easy to off load the bundles when the extractor is lowered to the ground. Due to the use of a pulling hook mechanism and 2 butt plates which are clamped against the extractor s shell, the massive power of kgf is compensated against the shell flange and not against the structure.

10 We Are Chem Fabrication LLC 911 Brazosport Blvd. S. Clute, TX Phone: Fax: (979) Website: To download this brochure scan QR code please

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