The EPC Group is certified according to DIN EN ISO 9001:2008. EPC GROUP Company Presentation Structure Business Fields Polycarbonate Technology
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1 The EPC Group is certified according to DIN EN ISO 9001:2008 EPC GROUP Company Presentation Structure Business Fields Polycarbonate Technology
2 About us Internationally experienced engineering and plant construction company More than 200 first-class engineers and employees from many specialized fields All required services out of one hand (Construction and infrastructure, Process Engineering, Automation and Control Engineering, Piping etc.) Selected References of EPC Group 2 EPC Company Presentation
3 History German Family business with over 140 years of engineering tradition The Henkel Family, Founder of EPC Group, has worked for generations in machinery and plant construction The outstanding quality of the machinery were already winning awards in 1894 Today EPC Group is active in 7 locations in Germany as well as through worldwide representatives 3 EPC Company Presentation
4 Company Structure Polymers and fibers Chemistry Renewable energies Biotechnologies Engineering services and Infrastructure Pharmaceuticals Fine chemistry Specialty chemistry Construction engineering Infrastructure Building & civil engineering Project management Cryogenic systems Systems for compression and liquefaction of gases Air seperation systems 4 EPC Company Presentation
5 Our Services As a general contractor for infrastructure projects and turnkey industrial plants, we offer all required services out of one hand. Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 Investment Planning Engineering Procurement Construction Commissioning & Operation Technical & commercial concept Feasibility study / Pre-Engineering Process Development (Extended) Basic Engineering Authority Engineering Detail Engineering Tendering / Awarding Supply of equipment Construction / Installation Supervision Documentation Training Commissioning After-Sales Services / Maintenance Revamping In 5 steps to a complete project. 5 EPC Company Presentation
6 Our Portfolio of Polymer Plants Our Portfolio (PC) Polycarbonate: Polycondensation Plants (PA6) Polyamide 6: Polymerization Plants including optimized Extraction Process (PET) Polyester: Polycondensation Plants (PAN) Polyacrylonitrile: Polymerization Plants (PVC) Polyvinylchloride: Polymerization Plants Re-vamping and Optimization of existing Polymer Plants Masterbatch Plants : For Various Polymers Pilot Plants for Polymer Synthesis 6
7 Clients and Partners A few of EPC`s satisfied clients and partners 7 EPC Group References
8 REFERENCE :100 kta Polycondensation plant for Polycarbonate (PC) resin EPC s Process using the non-phosgene technology. Raw materials are Bisphenol A (BPA) and Diphenyl carbonate (DPC). Location Ningbo, CHINA Services of EPC Know-how License Extended Basic Engineering Equipment Delivery Supervision of Construction and Commissioning Contract Sum Client Confidential OCC Realization
9 CLIENT Scope -Technology License -Engineering Package -Equipment Supply -Technical Assistance -Onsite Supervision -Training - Customer Development - Business Development - Onsite Support - Local Content Management - Project Management Support 9
10 Polycondensation plant for 100 kta Polycarbonate (PC) resin DMC DPC - PC DMC DPC 10 PC - Polycondensation
11 Integrated DPC PC Package DMC DPC - PC DPC TECHNOLOGY PROVIDER PC - Polycondensation 11
12 Conversion of 4 existing polycondensation systems Conversion from textile fibers to food-grade PET-chip production with simultaneous capacity increase to tons per day...worlds Largest Revamp! Location Services of EPC Yanbu / Saudi Arabia General Engineering General Contractor Construction and Assembling Supervision Commissioning Contract Sum Client Confidential IBN Rushd Saudi Arabia (a SABIC affiliate) Realization
13 POLYCARBONATE PRESENTATION: A short overview of the Polycarbonate industry and EPCs experience 13
14 Applications of Polycarbonate Leisure & Safety Glazing & Sheet Automotive Appliances & Consumer Goods Bottles & Packaging Medical & Healthcare Optical Media Electrical & Electronics 14
15 Polycarbonate Market Forecasts and Growth Trends Polycarbonate, Global Demand by Volume (Tons), million tons (approx.) 1.7 million Tons (approx) 3.5 million tons (approx.) (Source: GBI Research) 15
16 Non-phosgene Polycarbonate Technology Flow diagram for 100 ktpa PC Plant 16
17 Pilot Facilities for Polymer Trials Lab-scale Pilot Plant is available: Raw material from customers can be used for producing Polymers Raw material and resulting polymer quality can be analyzed and evaluated Pilot plant design allows simulation of different process parameter 17
18 Polycarbonate Trials Optimal Material selection Lab scale pilot plant is available for trials Inadequate material selection may lead to a reaction between the phenol and the reactor material resulting in product discoloration 18
19 Technology Advantages of ---ö No steam required in the plant Disposal of Saline water not required. Plant capacity adjustability (60% -100%) MFI adjustability wider range & quicker change-over time Accurate MFI control (online viscosity measurement) Production of multiple PC grades possible (simultaneously) Optimal material selection as part of design Minimal discoloration / corrosion No oxygen ingress due to welded seals No catalyst inhibitor required High transparency end-product Higher plant availability reduced downtime - continual operation possible during scheduled maintenance Patented reactor design (hydraulic-driven finishing reactors & self-cleaning) Integrated phenol recovery - High purity spent Phenol / spent DPC All gaseous emissions controlled by incineration Multi stage transesterification high level of process control 19
20 Licensing Advantages of ---ö versus other PC technology Licensors No restrictive license terms Produce the PC Grades you want Produce the PC Quantities you want Sell into the Global Market Where you want to sell & when you want to sell. No ongoing license fees A one-off payment for EPC know-how. (included in the Engineering and Equipment Contract) 20
21 Let s move forward together! Contact EPC Engineering Consulting GmbH Mr. Karol John Kerrane Business Development Manager Breitscheidstraße Rudolstadt Germany Phone: / karol.kerrane@epc.com 21
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