RESISTITE. Surface Preparation A. Concrete: Prepare in accordance with SSPC SP 13.
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1 Purpose and Scope Instructions for the application of Dex-O-Tex Resistite Architectural Microtopping System over properly prepared surfaces. Thickness... 1/16 3/32 (nominal) Approximate Quantity of Materials Required To Cover ONE HUNDRED SQ. FT (9.3 sq. meters) Description/Packaging Amount Required Stain Migration Protection and crack repair material AF Bondcoat (unit one A)... As needed AF Bondcoat (unit one B)... As needed Liquid Epoxy Thickener (20-oz. bottle)... As needed Microtopping Resistite Powder Regular (white or natural 55 lb. Bag) bags Resistite Powder Smooth (white or natural 40 lb. bag) bags Resistite Liquid (5 gal. Pail) pails Resistite Liquid Color Pigment pack (1 pint bottle) bottles Clear Sealer with Matte finish Dexothane WB Clear (unit one) cans Dexothane WB Matte (unit one ) cans NOTES: 1. Additional materials for staining and sealing may be required. These materials vary depending on the staining and sealing methods and finish product selection. 2. Varying job site conditions may effect actual material consumption as well as the texture and pattern selected. The above table is designed only as a guide in determining actual materials required. Surface Preparation A. Concrete: Prepare in accordance with SSPC SP 13. B. Consult Crossfield Products Corp. for treatment of cracks, control joints, patching of spalls & divots, deep fill terminations and applications, adjoining drains, plates and expansion joints. C. Wood and other Surfaces: Consult Crossfield Products Corp. IMPORTANT CAUTIONS: Dex-O-Tex Resistite Microtopping is a thin section flooring (approximately 1/16 ) and will thus reflect any pronounced grooves or scores cut into concrete by shot-blasting. The production of acceptable shot-blasted surfaces for application of micro topping is dependent upon the skill of shot-blast machine operator. Surfaces should only be lightly brush-blasted with machines operating at high speed levels ranging from feet per minute using reduced shot size (S170 - S230) depending on the machine. Operate Machine in a straight line only, parallel to front entrance. D. Before proceeding to next application step properly prepare substrate. For optimum bond remove sufficient material to provide a sound surface, free of laitance, glaze, efflorescence, and any bond-inhibiting curing compounds or form release agents. Remove grease, oil, and all other penetrating contaminates. Sweep and vacuum, leaving surface free of dust and dirt. NOTE: If there are any areas in the floor contaminated with hydraulic fluid, cutting oils and any other such penetrating material prone to migration, they should be marked, degreased and shot-blasted until they turn white. Immediately bondcoat these areas with AF Bondcoat to avoid contaminant migration. E. Repair all damaged and deteriorated concrete to acceptable tolerances, checking floor for flatness. Areas of the floor requiring sloping, patching or spall repair should be repaired with A-81 Dex-O-Tex Application Specification Page 1 of 5 Resistite Microtopping
2 Underlayment. Areas of the floor requiring leveling should be leveled with SLU-50. Areas where as the concrete has been completely removed should be re-poured using Contex as a concrete additive to speed cure. Job Site Survey A. Perform moisture testing in accordance with one of the following methods: ASTM F1869 Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride. Verify and document the results in accordance with the specification. If MVER exceeds 3 lbs./24 hrs./1000 sq. ft. and is under 10 lbs./24 hrs./1000 sq. ft., apply Dex-O-Tex VaporControl Primer 200 as per Application Specification S-970. If MVER exceeds 10 lbs./24 hrs./1000 sq. ft. and under 15 22* lbs./24 hrs./1000 sq. ft., apply VaporControl Primer 100 as per application specification S-972. ASTM F2170 Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes. Verify and document the results in accordance with the specification. If the in-situ relative humidity (rh) of the substrate is greater than 75% and less than 84%, apply Dex-O-Tex VaporControl Primer 200 as per Application Specification S-970. If the in-situ relative humidity (rh) is greater than 84%, and less than 89 99%*, apply VaporControl Primer 100 as per Application Specification S-972. *Apply VaporControl Primer 100 at the specified thickness required as per Application Specification S-972 for the level of MVER or in-situ relative humidity percentage of the substrate. B. Inspect Substrate to verify proper preparation before applying any materials. C. Measure and record ambient temperature and humidity, surface temperature and the temperature of the material being used; Do not proceed with the application if the conditions are outside the recommended parameters. D. Inspect materials to be used. Verify material is the proper material and all components and sizes are correct. Inspect all containers and verify a proper factory seal with no signs of damage or leakage. Premix Liquid materials into a smooth homogenous blend before using. E. Joints and Cracks Expansion joints, Pour Joints and Control Joints should be continued up through the underlayment and template to the original joint. Deep fill over plywood should be scored 1/2 the thickness of the underlayment on a square grid pattern minimum 12 x 12 on center. Cracks should be treated in accordance with Crossfield Application Specifications. Environmental Conditions All materials are mixed, applied and cured at the job site. Minimum environmental conditions are required to facilitate proper curing and Performance of the Products. Ensure conditions are in accordance with the following requirements. Ambient Min Max Temperature 45 O F 100 O F Relative Humidity 20% rh 85% rh Wind NA 30 mph Substrate Temperature 55 O F 90 O F Relative Humidity NA 78% MVER NA 3 lbs* Materials Temperature 63 O F 83 O F Dex-O-Tex Application Specification Page 2 of 5 Resistite Microtopping
3 * 3 lbs of MVT, per 1000 sq. ft., during a 24 hr. period as measured by ASTM F1869; when flooring, topcoating and finisher sealer requires this. Materials should be delivered in original packages and containers with seals unbroken and bearing manufacturer's labels containing brand name and directions for storage and mixing with other components. Check materials immediately upon receipt, verify all the correct materials in the correct packaging are accounted for in good condition. Sort the materials and store them in a tempered storage area. STEP ONE - Bondcoat A. First pre-mix all polymers prior to adding color pigments or aggregates to eliminate settlement. Once polymer is thoroughly blended, add one liquid pigment bottle to a five-gallon pail of Resistite liquid, mix for approximately one minute. Note: It is important to rinse the inside of the pigment bottle with the polymer from the pail you are pigmenting. B. Using a power drill motor and jiffy type mixing paddle, mix together the pigmented Resistite Liquid and Resistite Powder at a mix ratio of one five gallon pail to 2 bags. To even the texture and eliminate lumps or dry spots, mix approximately 3-5 minutes to a smooth homogenous blend. Add Resistite powder slowly to liquid. Spread onto the prepared surface with a long bladed asphalt squeegee or trowel at the rate of between square feet per mix. Let cure until it is dry enough to walk on. C. Prior to proceeding to Step Two, scrape entire surface with a drywall floor scraper to remove any high trowel or squeegee marks. Sweep and blow surface clean. NOTE: Squeegee lines should run in a uniform direction at 90 to the entrance, parallel to the front wall. STEP TWO Body Coat A. When ready, apply the body coat in the exact manner as described above in Step One. STEP THREE Grout Coat A. When ready to apply grout, use the same mixing procedure as Step One, however using Resistite Smooth instead of regular. Mix material at a ratio of one five gallon pail of Resistite Liquid to 1-1/3 bags of Resistite Smooth Powder. Spread onto surface using a short neoprene squeegee or trowel. Pull off grout as tight as possible, leaving very few or no squeegee marks. NOTE: It is important to thoroughly mix material and it is recommended to pour the grout through a colander or strainer screen to remove lumps prior to installing materials. STEP FOUR Detail Work and Sanding A. After the material has taken an initial cure (4-8 Hours), but prior to sealing or staining, sand entire surface with #36-#80 grit sandpaper using a conventional 16 or 20 floor type scrubber sander to achieve desired smoothness. Detail edges and imperfections with a grinder, sander or scraping tool. NOTE: If Microtopping is to be stained, it is important to sand the entire surface including edges with the same RPM sander and grit paper as field to avoid discoloration of final stain. B. Re-saw cut all expansion and control joints to minimize reflective cracking a minimum of 1 preferably full depth. C. Optional feature saw cuts or joints for aesthetic design may be cut and need not be full depth. D. Sweep and vacuum floor to remove dust and debris. Tack clean surface with mild solution of diluted Dex-O-Tex Super Cleaner and clean water, Acetone or D-Limonene. Dex-O-Tex Application Specification Page 3 of 5 Resistite Microtopping
4 Cautions: 1. To avoid staining and softening when tack mopping floor with solvent, it is important not to drip or puddle solvent on surface. Mop should be damp, not dripping. 2. Avoid wearing shoes or using tools that may mark the surface. i.e. boots with black soles, old vacuuming heads, carts or cleaning machines with dirty wheels. 3. DO NOT USE SOLVENTS SUCH AS XYLENE, TOLUENE, PAINT THINNER OR MEK TO TACK FLOOR STEP FIVE Optional Staining A. Apply selected stain or antiquing compound by spray or brush. Consult Crossfield Products Corp for further information on stains and colors available. B. If chemical stains are used, the surface must be neutralized, rinsed and cleaned of all chemical residues. Clean surface with a mild solution of Dex-O-Tex Super Cleaner diluted in water followed by a clean water rinse. Check the ph of the surface using a litmus strip or ph pencil. If properly rinsed and neutralized, the ph should be in the range of ph. STEP SIX First Clear Gloss Seal Coat A. When ready, Dex-O-Tex Dexothane is applied over a clean dry surface. B. Using a variable speed drill and jiffy type mixing paddle, pre-mix the continence of Dexothane Clear Gloss. A Unit one of Dexothane will cover approximately 250 square feet. C. Pour material in a line starting parallel to wall. Spread material with a short neoprene squeegee and back roll it with a quality 1/8-3/16 mohair roller cover. Roller covers should be shedresistant and have solvent resistant core. Apply material in a uniform coat leaving no ridges or puddles, avoiding excessive re-rolling. Pot life of material is 45 minutes at 70 o F (21 o C), requiring a surface and ambient temperature ranging from degrees fahrenheit, with relative humidity not to exceed 95% Rh. NOTE: It is important to maintain a wet edge when installing material, pouring new materials on top of old material constantly working all edges to avoid cold joints. Workers must keep a cloth handy to wipe feet and floor in case they accidentally walk in wet material. If these drips and footprints are not cleaned up immediately with approved solvent they will reflect through as light marks. C. Allow surface to dry thoroughly. D. Feature saw cuts maybe grouted at this point, using conventional polymer modified grouts. Note: However some colored grouts may need the surface to be sealed first to avoid grout staining of adjacent surfaces. CAUTION Staining and antiquing are expressions of individual talents and techniques. Experimentation should be under gone before tackling a project with this system. Samples should be produced by the installing contractor for approval by the owner. STEP SEVEN Second and Third (Optional) Seal Coats Clear Matte Finish A. After first coat of Dexothane is sufficiently cured (which is usually dry to the touch and ready for re-coating within 6 hours, assuming surface and ambient temperatures are 70 o ), the Clear Matte Dexothane must be applied within 24 hours of previous coat. If this is not possible the surface must be abraded by scratch sanding prior to the next application. B. Apply both coats of the the Matte Dexothane in the same manner as the clear gloss Dexothane, however taking care to pull it of as tight as Dex-O-Tex Application Specification Page 4 of 5 Resistite Microtopping
5 possible to avoid leaving a high stipple or roller marks. C. After floor is dry to the touch and your thumb does not leave a mark on the surface when twisted, you may cover and protect the floor. This generally is about hours after the last coat of flooring is completed. Dexothane will dry hard enough for light foot traffic in hours, but will not be ready for lift traffic for a minimum of 72 hours and will still require protection board. Dexothane will achieve full chemical resistance and hardness after a day cure. General Cautions 1. Read and follow Crossfield Products Corp. Specification S Always obtain, read and observe Manufacturer s safety data Sheets (MSDS) before handling epoxy materials. Become familiar with the products on paper before you open the cans. 3. Read and observe precautionary statements on product labels. 4. Keep containers tightly closed. 5. Keep out of reach of children. 6. For proper workability it is important that the Dex-O-Tex materials be stored and mixed at a temperature of 55 F - 80 F (18 C - 26 C). 7. All concrete curing agents, sealers and hardeners must be removed from the concrete prior to application of the Bondcoat. 8. Good ventilation must be provided during application, particularly in confined spaces. DEX-O-TEX PRODUCT LINE Crossfield Products Corp. West Coast Office East Coast Office 3000 E. Harcourt Street 140 Valley Road Rancho Dominguez, CA Roselle Park, NJ fax fax Dex-O-Tex Application Specification Page 5 of 5 Resistite Microtopping
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