by VICTORY BEAR Concrete Formwork Systems VICTORY BEAR Construction Products

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1 by Concrete Formwork Systems

2 Victory Bear is proud to introduce K-FORM to North America. Proven by a decade of use in the United Kingdom, K-FORM is an all-in-one screed rail and concrete forming system. Simple to use, K-FORM saves time and labor costs by allowing you to pour more concrete per day and finish the job faster. K-FORM outperforms steel and wood formwork in most aspects of application and can be used in many locations (such as gas stations) where steel or wood formwork cannot. K-Form Screed Rail is out of this world! It s so easy to put down, it does two jobs at once, and we could not get the work done as fast as we do, without K-Form. I don t know of any other concrete form out there that does what K-Form does. Alan Bullen - Commercial Developer A.B. Developments, Cambridgeshire, United Kingdom Save time and money using K-Form K-Form - Straight and Level every time K-Form set up to be used as: Construction, Control and Expansion Joints, all at one time 2

3 Once the contractor uses K-Form, he keeps coming back for more, the product sells itself! Andy Simms - Business Manager Burdens (Civil Engineering products / Building Materials) Plymouth, Devon, United Kingdom We can pour concrete continuously, without spending time stripping formwork, and setting up again. K-Form saved us thousands in labor costs. The job turns out brilliant using a new, true form every time. It would be safe to say we would never go back to steel forms again. Duncan Piggott, Stuart Ward Scott & Scott Ground Work Contractors, Hertfordshire, United Kingdom (68,243 sq. 6 thick using The K-135 Screed Rail) BBA Approved K-FORM PVC Screed Railing provides the construction indusalternative to steel forms. Made from recycled materials, K-FORM is lightweight, durable and does not require removal after concrete pouring. It is easily cut to length on site and has pre-drilled holes in the vertical face for installing dowel bars and in the base for mortar anchoring. Furthermore, K-FORM s patented design features a built in expansion joint, end clips for joining and a removable Top Strip for joint sealing. K-FORM: Winner SED Award for Excellence in Concrete Innovation (Site Equipment Demonstration - The UK s national event for contruction equipment) 3

4 by Why Choose K-FORM? The K-FORM Screed Rail is a high quality product designed to save you time and money, whatever the size of your contract. easy. The simple, lightweight system can be set up four times more quickly than traditional steel formwork. With a built-in expansion joint, click-together design and removable Top Strip, K-FORM s patented design gives the best possible your project to complete satisfaction. Saves money Saves time No special tools required Lightweight - over 80% lighter than steel forms One person can install Reduces labor costs Completes the project more quickly No removal afterwards No cleaning Non-metallic Fuel and oil resistant Integral expansion joint Click-together ease Safe to use when concreting gas stations Pre-drilled holes for dowels Manufactured from durable PVC Can anchor with metal stakes Never rots or rusts Available in 8 ft. beams Simple to use Place more concrete per week Removable Top Strip Easy to seal concrete sections Non-conductive No diamond cutting required Can be used with twin beams, roller screeds & vibro strikes No puncturing of vapor barrier Made from recycled materials K-Form is the perfect material for isolation joints. 4

5 K-FORM Stays In Place When The Job Is Done Cross Section of K-FORM. Top Strip Dowel Bar Concrete Concrete Bedding Mortar Bedding Mortar Compacted Hardcore Sub-Grade 5

6 by How K-FORM Works:

7 K-FORM is ideal for concrete slabs of various thicknesses. The rail is simply laid on a lean mix or mortar bed 1. Set up your string line. 2. Cut the first Top Strip in half, attach to the first rail and fit joint clips. 3. Place spots of bedding mortar on the sub-base at intervals of 32 to correspond with holes in the base. 4. Place the rail on the bed and gently tap down with a rubber mallet until the top of the wear strip is at the desired level. 5. Place bedding for next rail as in Step Fit the full length of the Top Strip across rails. 8. Tap down the rail as in Step Each 8 foot K-FORM rail has pre-drilled 7/8 holes for dowels. 10. Once the bedding mortar has cured, you can start pouring concrete. 11. K-FORM rails stay in place, therefore adjoining bays can be poured one after the other. 12. Once the concrete has cured, the Top Strip can either be left in place or be left in place, if preferred. With K-FORM s removable Top Strip, there is no need to diamond cut joints for sealant. With K-FORM, you can pour more concrete: Just lay K-Form and pour bay after bay. and its compliance or contribution to compliance with the various Building Regulations applying K-FORM s patented design allows concrete to set without any need to use additional expansion joints. 7

8 K35 (2 ) Screed Rail 1-3/8 Designed for pours of 2 to 3-3/4 thick concrete or screed. Enables adjoining ing bays to be poured consecutively. ely Pre-drilled holes in base for anchoring with mortar. Fixing to steel deck possible with screws or shot nails. by Once concrete e is poured, K-FORM is left in place; no need to remove and clean. Separate wear strip can be removed ed once concrete is set to allow joint sealing. Standard K-Form Removable top strip Removable removable Top t Strip 8 ane Eight holes drilled at 32 intervals (four per side) to aid anchoring with mortar. MORE MORE THAN THAN 80% 80% LIGHTER LIGHTER THAN STEEL SHU TTERING THAN STEEL FORMS Available Janua nua uar ary COMING NG NG GS SOON 8

9 K85 (4 ) Screed Rail by Standard K-Form Removable top strip removable Top Strip 3-5/8 7/8 holes pre-drilled at 11-3/4 centers for dowel bars. 8 Eight holes drilled at 32 intervals (four per side) to aid anchoring with mortar. Designed for pours of 4 to 5-1/2 thick concrete. Enables adjoining bays to be poured consecutively. Pre-drilled holes in base for anchoring with mortar. Pre-drilled holes in vertical face for locating dowel bars. Once concrete is poured, K-FORM is left in place; no need to remove and clean. Separate wear strip can be removed once concrete is set to allow joint sealing. MORE THAN 80% LIGHTER THAN STEEL FORMS 9

10 K135 (6 ) Screed Rail by Standard K-Form Removable top strip removable Top Strip 5-3/4 7/8 holes pre- drilled at 11-3/4 centers for dowel bars. 8 Eight holes drilled at 32 intervals (four per side) to aid anchoring with mortar. Designed for pours of 6 to 8-1/2 thick concrete. Enables adjoining bays to be poured consecutively. Pre-drilled holes in base for anchoring with mortar. Pre-drilled holes in vertical face for locating dowel bars. Once concrete is poured, K-FORM is left in place; no need to remove and clean. Separate wear strip can be removed once concrete is set to allow joint sealing. MORE THAN MORE THAN 80% LIGHTER LIGHTER THAN STEEL SHU TTERING THAN STEEL FORMS 10

11 Top Strip Angle Join by Easily cut with a hand saw. Made from the same resilient materials as the existing K-FORM Top Strip. Suitable for all types of screeds; including roller screeds, twin beams, and vibro strikes. Top Strip Angle Joints integrate seamlessly with K-FORM Screed Rails. They provide a clean and tidy joint detail at intersections and should be used when it is intended to leave the Top Strip in place after pouring. Our new Top Strip Angle Joints can be used with K-FORM º CORNERS T-JUNCTIONS CROSSINGS K35, K85, and K135 screed rails. 11

12 90 Degree L Joint Standard K-Form Removable top strip removable Top Strip by 1-3/8, 3-5/8, 5-3/4 Integrates seamlessly with K-FORM Rails. Available in 2, 4, and 6 formats. Enables increased speed in placing formwork. Accepts the existing Top Strip to ensure existing K-FORM wear resistance. Provides a fast, clean, and tidy detail at intersections. º CORNERS 12

13 T Joint Standard K-Form Removable top strip removable Top Strip by 1-3/8, 3-5/8, 5-3/4 Integrates seamlessly with K-FORM Rails. Available in 2, 4, and 6 formats. Enables increased speed in placing formwork. Accepts the existing Top Strip to ensure existing K-FORM wear resistance. Provides a fast, clean, and tidy detail at intersections. T-JUNCTIONS 13

14 X Joint Standard K-FORM Removable top strip removable Top Strip by 1-3/8, 3-5/8, 5-3/4 Integrates seamlessly with K-FORM Rails. Available in 2, 4, and 6 formats. Enables increased speed in placing formwork. Accepts the existing Top Strip to ensure existing K-FORM wear resistance. Provides a fast, clean, and tidy detail at intersections. CROSSINGS 14

15 by Example of K-FORM being set up for a 6 slab 15

16 by Concrete Formwork Systems For a distributor near you, call: PRODUCTS Customer Service: (937) ext. 247 or 231 Construction Sales: (513)