SECTION INSTALLATION OF OWNER-FURNISHED PRODUCTS

Transcription

1 SECTION INSTALLATION OF PART 1 GENERAL 1.1 GENERAL A. Furnish and install all tools, supplies, materials, equipment, appurtenances, and labor necessary for the installation, testing, and placing into operation of OWNER-furnished products in accordance with the requirements of the Contract Documents. B. Information on OWNER-furnished equipment is described in individual specification sections or is available from CONSTRUCTION PROJECT MANAGER. C. Related Sections: 1.2 DEFINITIONS 1. SECTION SUBMITTAL PROCEDURES 2. SECTION COMMISSIONING 3. SECTION METAL FABRICATIONS 4. SECTION CYCLONE SEPARATOR SYSTEM 5. SECTION OIL FREE COMPRESSED AIR SYSTEM 6. SECTION GRAVIMETRIC FEEDER AND ACCESSORIES 7. SECTION CHEMICAL SUMP AND PUMPING EQUIPMENT A. Manufacturer: Where Manufacturer is referred to in this Section only, it refers to the person, firm, or corporation retained by OWNER in separate Agreement to provide products purchased by OWNER. Such party may be referred to as CONTRACTOR for OWNER-furnished products or OWNER-furnished equipment CONTRACTOR in other Sections of these Contract Documents. B. Transfer: Transfer of OWNER-furnished to the CONTRACTOR refers to the times when the following have occurred: 1.3 SUBMITTALS 1. CONTRACTOR picks up or receives from OWNER and acknowledges receipt of transfer of equipment through means acceptable to CONSTRUCTION PROJECT MANAGER. A. General: 1. Follow procedures, content requirements, and format of SECTION B. Shop Drawings: 1. Detailed Drawings that indicate the layout, location, and identification of products and materials provided by CONTRACTOR. a. Include pipes, fittings, valves, hangers, supports, equipment, and required specialties. b. Provide electrical and instrumentation diagrams to indicate connecting and interconnecting electrical and control work. 2. Plans to repair or replace products that become damaged or lost after transfer to CONTRACTOR for storage and protection. 1.4 SEQUENCING AND SCHEDULING INSTALLATION OF

2 A. Verify availability of OWNER-furnished products by contacting the CONSTRUCTION PROJECT MANAGER before making final arrangements for, or committing resources to, handling, storage, protection, or installation of such products. 1.5 CONTRACTOR'S RESPONSIBILITY FOR COMPLETE SYSTEM A. Have complete responsibility for necessary storing, handling, installing, adjusting, and maintaining of OWNER-furnished products. Assist the Manufacturer with the pre-startup lubricating, and operational startup of OWNER-furnished products. Provide and coordinate the construction of interconnecting structures, equipment, piping, and appurtenances to achieve installation and operation of the OWNER-furnished products as shown and specified and as required to provide a complete and functional system. B. Coordinate the electrical and instrumentation work with the OWNER to achieve installation and operation of the OWNER-furnished products as shown and specified and as required to provide a complete and functional system. C. Conduct all field tests, as specified herein, and correct all issues related to installation only. D. See this Section for CONTRACTOR's insurance requirements. 1.6 MANUFACTURER S RESPONSIBILITY FOR PRODUCTS A. The Manufacturer of the OWNER provided equipment will be responsible for providing the following: 1. O&M manuals, including installation and storage instructions. 1.7 MANUFACTURER S SERVICE REPRESENTATIVE: A. Erection and startup assistance shall be coordinated through the CONSTRUCTION PROJECT MANAGER. 1.8 CONSTRUCTION PROJECT MANAGER S RESPONSIBILITY FOR INFORMATION A. CONSTRUCTION PROJECT MANAGER will make the following information available for CONTRACTOR s use: 1. Shop Drawings of OWNER-furnished products, including revisions as they affect the installation work. 2. Manufacturer s storage, installation, operation, and maintenance instructions for the OWNER-furnished products. 1.9 EQUIPMENT INSTALLATION A. CONTRACTOR is entirely responsible for the method of installing the pulsed-jet dust collector equipment and appurtenances. Appurtenances include flexible connections, ducts, electrical equipment, compressed air service and all items necessary for a complete and operable system. B. All work associated with the equipment installation such as furnishing and installing anchor bolts, equipment bases, epoxy grouting, structured supports, and any required machining shall be performed by the CONTRACTOR. The field quality control work including the recording of all field measurements, assistance with equipment start-up, and conducting the functional and performance testing shall be performed by the CONTRACTOR. A complete history of the installation work, including all field measurements and testing information shall be provided to the CONSTRUCTION PROJECT MANAGER in report form INSTALLATION OF

3 1.10 INSURANCE A. Include in the insurance for Work under this Contract, sufficient coverage to protect the OWNER-furnished products against all losses during storage, handling, protection, and installation and until final acceptance of the Work by the OWNER. The OWNER shall be named as additional insured(s) for this Work. B. For purposes of this insurance coverage, the estimated value of the OWNER-furnished products is $130,000. PART 2 PRODUCTS 2.1 GENERAL A. Provide products required to complete the Work under this Section, except where specifically specified as "OWNER-furnished." Such products include, but are not limited to, piping accessories, specialties, and expendable materials, all as necessary to provide a complete and properly functioning system. 2.2 EQUIPMENT A. Equipment Furnished by OWNER: 1. OWNER-furnished equipment shall consist of the equipment described in this Section and appended in the Contract Documents. 2. The OWNER-furnished equipment shall include, but is not limited to, the following: a. Two new pulsed-jet dust collector units. b. One two-stage cyclone system. c. One packaged chemical sump system. d. Two 4 knife gate valves e. Two 14 x 14 maintenance slide gates. f. Two 6 diameter rotary valves g. One two-way diverter valve h. Two 14 x 14 square to 6 round transitions. i. Two 6 diameter tube adapters. j. Two gravimetric feeders. k. Two scales. l. Two metering pumps and associated electrical disconnect switches and appurtenances (re-installation of equipment previously mentioned by OWNER). B. Equipment furnished by CONTRACTOR, including but not limited to, the following: 1. Any appurtenant or supplemental equipment. 2. Piping, fasteners, gaskets and accessories. 3. Associated epoxy grout, sleeved anchor bolts and supports. 2.3 MISCELLANEOUS PRODUCTS A. General: Furnish incidental products, such as gaskets, supports, bolts, and miscellaneous lubricants, as shown and as required for proper operation of equipment installed under this Section. Products shall conform to applicable Sections of these Specifications for the intended service. B. Anchor Bolts: Provide anchor bolts, sleeves, fasteners, washers, etc., and templates needed for installation of OWNER-furnished equipment in accordance with INSTALLATION OF

4 SECTION Locate anchor blots in accordance with Manufacturer s Shop Drawings and installation instructions. PART 3 EXECUTION 3.1 GENERAL A. Conform with Manufacturer's recommended installations procedures, instructions, and Shop Drawings, as reviewed by the CONSTRUCTION PROJECT MANAGER. B. Construct equipment bases, ancillary supports, and drill mounting holes for proper installation of equipment. C. Maintain complete inventory on all OWNER-furnished products after their transfer to CONTRACTOR. D. Install piping, valves, ducts, and miscellaneous fittings in accordance with Manufacturer's instructions and appropriate Specifications. E. Coordinate electrical and process connections with OWNER for proper operation of equipment. 3.2 PRE-INSTALLATION MEETING A. CONSTRUCTION PROJECT MANAGER shall organize and conduct a pre-installation meeting at the site without the Manufacturer to review general procedures, erection and installation instructions, and installation sequence. B. Additional meetings before installation may be required, as determined by the CONSTRUCTION PROJECT MANAGER or CONTRACTOR. 3.3 INSPECTION OF EQUIPMENT A. Before transfer of OWNER-furnished products to the CONTRACTOR, CONTRACTOR and CONSTRUCTION PROJECT MANAGER shall jointly inspect the condition of each product. B. Damage to or loss of equipment and materials shall be immediately reported to the CONSTRUCTION PROJECT MANAGER. C. Damage or loss of equipment and materials after the date of their transfer to the CONTRACTOR shall be repaired or replaced at the CONTRACTOR s expense. 3.4 STORAGE AND PROTECTION A. Following transfer of OWNER-furnished products and until final acceptance of the completed Work, CONTRACTOR shall protect and maintain products to prevent damage. B. Damage to or loss of products after the date of their transfer to CONTRACTOR shall be repaired to original condition, or replaced with new identical products, as reviewed and accepted by CONSTRUCTION PROJECT MANAGER. C. The Manufacturer shall inspect the equipment for signs of pitting, rust decay, or other deleterious effects of improper storage just before installation, and shall notify CONSTRUCTION PROJECT MANAGER of the results of the inspection INSTALLATION OF

5 3.5 CORROSION PROTECTION A. OWNER-furnished products will be delivered with prime and finish coats, hot-dip galvanized or stainless steel. Protect these finishes during unloading, storage, and installation. B. Touch up or repair damage to coatings that results from unloading, storage, installation, testing, and startup in accordance with Manufacturer s recommendations. If finish coats are damaged extensively after transfer, completely repaint. C. Touch up, repair, or complete repainting shall match color of original paint, and shall be fully compatible with primers and finish applied by equipment Manufacturer. 3.6 MANUFACTURER S SERVICES A. CONSTRUCTION PROJECT MANAGER shall schedule and coordinate these services if necessary. 3.7 INSTALLATION: A. Install pulsed jet dust collection equipment in accordance with approved procedures submitted with the manufacturer s printed instructions and as shown, unless otherwise approved by the CONSTRUCTION PROJECT MANAGER. B. Provide supervision, labor, tools, construction equipment, incidental materials, and necessary services required to install the OWNER-furnished products. C. Installation of pulsed-jet dust collector systems shall not begin prior to satisfactory completion of the supporting structures. 3.8 MAINTENANCE A. Immediately after installation, apply pre-startup lubricants in accordance with Manufacturer s instructions if applicable. B. Follow Manufacturer s instructions for maintenance during storage, after installation but prior to testing and startup, and after startup but prior to OWNER s acceptance. 3.9 FIELD QUALITIY CONTROL A. General: Give full access to Work by, and cooperate with, Manufacturer during testing to enable gathering of data and information necessary to evaluate performance and develop recommendations for acceptable operation and maintenance instructions COMMISSIONING A. Commission equipment and system in accordance with SECTION B. Cleaning and Checking: Prior to beginning functional testing: 1. Inspect and clean equipment, devices, connecting piping, and structures to ensure they are free of foreign material. 2. Open and close valves by hand and operate other devices to check for binding, interference, or improper functioning. 3. Test piping for leaks. C. Ready-to-test determination will be by CONSTRUCTION PROJECT MANAGER based on the following: 1. Notification by CONTRACTOR of equipment readiness for testing INSTALLATION OF

6 2. Adequate completion of Work adjacent to, or interfacing with, equipment to be tested, including items to be furnished by OWNER. 3. Availability and acceptability of manufacturer s representative, if necessary. 4. Satisfactory fulfillment of other specified manufacturer s responsibilities, if necessary. 5. Delivery of all spare parts and special tools. D. Equipment Testing: 1. Field Test (conduct on each dust collector unit) a. Verify that proper mechanical connections have been made. b. Correct defects in installation as required by Manufacturer s instructions and recommendations. c. If, in the opinion of the CONSTRUCTION PROJECT MANAGER, the system meets the requirements specified, the system Performance Test will be conducted. d. If system fails field test, make such adjustments, changes, and/or additions as are necessary to correct the system and retest. 2. Start-up: a. Verify direction of motor rotation before starting equipment drives. 3. Procedures: a. The CONSTRUCTION PROJECT MANAGER or its representative shall witness the field-testing. In the event any of the equipment fails to meet the above test requirements, it shall be modified and re-tested in accordance with the requirements of these Specifications. END OF SECTION INSTALLATION OF

7 CERTIFICATE OF ACCEPTABLE RECEIPT, DELIVERY, UNLOADING, AND STORAGE To: CONSTRUCTION PROJECT MANAGER Attention: Regarding: The undersigned representing CONTRACTOR, certifies that the, hereinafter called the (name equipment) was delivered, unloaded, and stored in accordance with the recommended procedures and precautions; and accepts the transfer of the above equipment, with observed defects noted as follows (if any): Signed this day of, 20. By: SUPPLEMENT 1 INSTALLATION OF