TECHNICAL SPECIFICATIONS

Transcription

1 TECHNICAL SPECIFICATIONS

2 TRACEPAK TPL AND TPH Technical Specifications Model Number Product Family TPL Preinsulated Light Steam Traced Single Process Tube TPL2 Preinsulated Light Steam Traced Dual Process Tubes TPH Preinsulated Heavy Steam Traced Single Process Tube TPH2 Preinsulated Heavy Steam Traced Dual Process Tubes Process and Tracer Tubes MF6 6mm x mm wall seamless 6 SS MF8 8mm x mm wall seamless 6 SS MB0 0mm x.5mm wall seamless 6 SS MB2 2mm x.5mm wall seamless 6 SS MD6 6mm x mm wall copper MD8 8mm x mm wall copper MD0 0mm x mm wall copper MD2 2mm x mm wall copper MG6 6mm x mm wall PFA Teflon * MG8 8mm x mm wall PFA Teflon* MG0 0mm x mm wall PFA Teflon* MG2 2mm x mm wall PFA Teflon* A2 4" x 0.05 wall welded 6 SS A 8" x 0.05 wall welded 6 SS A4 2" x 0.05 wall welded 6 SS F 8" x 0.05 wall seamless 6 SS F2 4" x 0.05 wall seamless 6 SS F 8" x 0.05 wall seamless 6 SS B4 2" x wall seamless 6 SS J2 4" x 0.00 wall copper C 8" x 0.02 wall copper M4 2" x wall copper G2 4" OD x 0.00 wall PFA Teflon* G 8" OD x 0.00 wall PFA Teflon* H4 2" OD x wall PFA Teflon* N2 4" OD x 0.05 wall seamless Monel 400 N 8" OD x 0.05 wall seamless Monel 400 P4 2" OD x wall seamless Monel 400 *Not recommended for use as tracer. Examples: TPL2-MB2-MD8 Two 2mm x.5mm wall seamless 6 SS process lines with a 8mm x mm wall copper tracer. TPH2-MB2-MD8 Two 2mm x.5mm wall seamless 6 SS process lines with a 8mm x mm wall copper tracer. Material Specifications Jacket Thermoplastic Polyether Urethane Elastomer Hydrolytically Stabilized Halogen Free Abrasion Resistant UV Resistant Low Temperature Flexibility Insulation Fibrous Glass Water Soluble Chlorides less than 00 ppm. Non-hygroscopic Tubing MATERIAL AND OD WALL CONSTRUCTION ASTM 6mm mm seamless 6 SS A-269, A-2 EAW 8mm mm seamless 6 SS A-269, A-2 EAW 0mm.5mm seamless 6 SS A-269, A-2 EAW 2mm.5mm seamless 6 SS A-269, A-2 EAW 6mm mm copper B-68, B-75 8mm mm copper B-68, B-75 0mm mm copper B-68, B-75 2mm mm copper B-68, B-75 6mm mm PFA Teflon 8mm mm PFA Teflon 0mm mm PFA Teflon 2mm mm PFA Teflon 4" 0.05 welded 6 SS A-269 8" 0.05 welded 6 SS A-269 2" 0.05 welded 6 SS A-269 8" 0.05 seamless 6 SS A-269, A-2 EAW 4" 0.05 seamless 6 SS A-269, A-2 EAW 8" 0.05 seamless 6 SS A-269, A-2 EAW 2" seamless 6 SS A-269, A-2 EAW 4" 0.00 copper B-68, B-75 8" 0.02 copper B-68, B-75 2" copper B-68, B-75 4" 0.00 PFA Teflon 8" 0.00 PFA Teflon 2" PFA Teflon 4" 0.05 seamless Monel 400 B-6, B-65 8" 0.05 seamless Monel 400 B-6, B-65 2" seamless Monel 400 B-6, B-65 Metric tubing is provided with inspection certificate..b per EN0204. Tubing meeting NACE MR is also stocked. Consult factory for the availability of other materials and specifications. Temperature Limits Minimum installation temperature -40 C Maximum process temperature 204 C Maximum tracer temperature 204 C Maximum jacket surface temperature 60 C at ambient temperature of 27 C with a 6 km/h wind. Teflon is a registered trademark of E.I. DuPont Monel is a registered trademark of INCO Alloys International

3 Installation and Dimensions MIN. SUPPORT NOMINAL NOMINAL BEND CENTERS - M WT. DIMENSIONS - MM RADIUS - MM HORIZ. VERT. KG/M A B TPL- One 8mm Process with 8mm Tracer TPL- One 2mm Process with 8mm Tracer TPL- One 2mm Process with 2mm Tracer TPL2- Two 8mm Process with 8mm Tracer TPL2- Two 2mm Process with 8mm Tracer TPL2- Two 2mm Process with 2mm Tracer TPH- One 8mm Process with 8mm Tracer TPH- One 2mm Process with 8mm Tracer TPH- One 2mm Process with 2mm Tracer TPH2- Two 8mm Process with 8mm Tracer TPH2- Two 2mm Process with 2mm Tracer A A A A B B B B TPL TPL2 TPH TPH2 Typical Performance The information presented represents typical performance data for the conditions given. Actual results may vary with the conditions of installation. For critical applications, consult the factory for specific performance data. Winter ambients, below 6 C, assume a 40 km/h wind and summer ambients, above 6 C, assume a 6 km/h wind. For freeze protection use 0 C as the minimum allowable process tube temperature. This will provide a sufficient safety factor. Expected process temperatures for ambient conditions not shown can be determined by interpolation. Ideal design of a steam traced installation dictates a slope of 20mm per meter of run and a maximum steam pressure drop of 0%. The dashed line ( ) on the graphs indicates the length at which a 0% drop in steam pressure can be expected. Recommended Accessories Silicone Sealant Model TPKSK- or -0 Heat Shrink Boot Model TPKHS-C2, -D2, -A or -B Jacket Patch Kit Model TPKJP- or -2 4

4 Typical Performance-TPL TPL - 2mm Process with 8mm Tracer TPL - 2mm Process with 2mm Tracer 5

5 Typical Performance-TPL2 TPL2-2mm Process with 8mm Tracer TPL2-2mm Process with 2mm Tracer 6

6 Typical Performance-TPH TPH - 8mm Process with 8mm Tracer TPH - 2mm Process with 8mm Tracer 7

7 Typical Performance-TPH2 TPH2-8mm Process with 8mm Tracer TPH2-2mm Process with 8mm Tracer 8

8 TRACEPAK TPE Self-Regulating Technical Specifications Model Number Product Family TPE Electrically Traced Single Process Tube TPE2 Electrically Traced Dual Process Tubes Process Tube MF6 6mm x mm wall seamless 6 SS MF8 8mm x mm wall seamless 6 SS MB0 0mm x.5mm wall seamless 6 SS MB2 2mm x.5mm wall seamless 6 SS MD6 6mm x mm wall copper MD8 8mm x mm wall copper MD0 0mm x mm wall copper MD2 2mm x mm wall copper MG6 6mm x mm wall PFA Teflon MG8 8mm x mm wall PFA Teflon MG0 0mm x mm wall PFA Teflon MG2 2mm x mm wall PFA Teflon A2 4" x 0.05 wall welded 6 SS A 8" x 0.05 wall welded 6 SS A4 2" x 0.05 wall welded 6 SS F 8" x 0.05 wall seamless 6 SS F2 4" x 0.05 wall seamless 6 SS F 8" x 0.05 wall seamless 6 SS B4 2" x wall seamless 6 SS J2 4" x 0.00 wall copper C 8" x 0.02 wall copper M4 2" x wall copper G2 4" OD x 0.00 wall PFA Teflon G 8" OD x 0.00 wall PFA Teflon H4 2" OD x wall PFA Teflon N2 4" OD x 0.05 wall seamless Monel 400 N 8" OD x 0.05 wall seamless Monel 400 P4 2" OD x wall seamless Monel 400 Tracer XTV-High Temperature Heater MN4 2 watt per C, 240 vac MN2 5 watt per C, 240 vac MN designated tracers are approved by: BASEEFA Ex e II T PTB Ex s II T BTV-Low Temperature Heater P5 5 watt per C, 240 vac P0 2 watt per C, 240 vac P designated tracers are approved by: BASEEFA Ex e II T6 PTB Ex s II T6 Example: TPE2-MB2-MN4 Two 2mm x.5mm wall seamless 6 SS process line with a 2 watt/m XTV tracer. Material Specifications Jacket Thermoplastic Polyether Urethane Elastomer Hydrolytically Stabilized Halogen Free Abrasion Resistant UV Resistant Low Temperature Flexibility Insulation Fibrous Glass Water Soluble Chlorides less than 00 ppm. Non-hygroscopic Tubing MATERIAL AND OD WALL CONSTRUCTION ASTM 6mm mm seamless 6ss A-269, A-2 EAW 8mm mm seamless 6ss A-269, A-2 EAW 0mm.5mm seamless 6ss A-269, A-2 EAW 2mm.5mm seamless 6ss A-269, A-2 EAW 6mm mm copper B-68, B-75 8mm mm copper B-68, B-75 0mm mm copper B-68, B-75 2mm mm copper B-68, B-75 6mm mm PFA Teflon 8mm mm PFA Teflon 0mm mm PFA Teflon 2mm mm PFA Teflon 4" 0.05 welded 6ss A-269 8" 0.05 welded 6ss A-269 2" 0.05 welded 6ss A-269 8" 0.05 seamless 6ss A-269, A-2 EAW 4" 0.05 seamless 6ss A-269, A-2 EAW 8" 0.05 seamless 6ss A-269, A-2 EAW 2" seamless 6ss A-269, A-2 EAW 4" 0.00 copper B-68, B-75 8" 0.02 copper B-68, B-75 2" copper B-68, B-75 4" 0.00 PFA Teflon 8" 0.00 PFA Teflon 2" PFA Teflon 4" 0.05 seamless Monel 400 B-6, B-65 8" 0.05 seamless Monel 400 B-6, B-65 2" seamless Monel 400 B-6, B-65 Metric tubing is provided with inspection certificate..b per EN0204. Tubing meeting NACE MR is also stocked. Consult factory for the availability of other materials and specifications. Electric Tracer TPE- Self Regulating products utilize Chemelex electric tracers. Chemelex Models 4XTV2-CT, 2XTV2-CT, 5BTV2-CT and 0BTV2-CT are BASEEFA and PTB certified for use in hazardous areas when installed with the recommended components approved by the country of use. Chemelex is a registered trademark of Raychem Corporation. 9

9 Temperature Limits Minimum installation temperature -40 C Maximum jacket surface temperature 60 C at ambient temperature of 27 C with a 6 km/h wind. XTV Tracer- (MN designated tracer) Maximum process tube maintenance temperature 20 C. For higher process tube maintenance temperatures, consult factory. Maximum tracer temperature T C. Maximum intermittent exposure 000 hours (power on or off) 25 C. Maximum continuous power off exposure 87 C. BTV Tracer (P designated tracer) Maximum process tube maintenance temperature 65 C. Maximum tracer temperature T6-85 C. Maximum intermittent exposure 85 C. Optional Accessories Thermostats When used with electrically traced tubing bundles, optional thermostats are used to control the temperature of the process tube or to turn on the heater at a specified ambient temperature. Consult your local representative to select the appropiate thermostat for your application. Recommended Accessories Silicone Sealant Model TPKSK- or -0 Heat Shrink Boots Model TPKHS-D2 or -B Jacket Patch Kits Model TPKJP- or -2 POWER CONNECTION TRACER TERMINATION TRACER M25 THREADS PG6 THREADS HEAT SHRINK MECHANICAL 5BTV-CT C25-2 C6-29 E-06 E-2 0BTV-CT C25-2 C6-29 E-06 E-4 4XTV-CT C25-2 C6-29 E-9 E-2 2XTV-CT C25-2 C6-29 E-9 E-2 Maximum Circuit Length Vs. Circuit Breaker Rating-XTV (m) START-UP TEMP. 240 VAC C 6A 25A 2A 40A 4 XTV Heater XTV Heater Maximum Circuit Length Vs. Circuit Breaker Rating-BTV (m) START-UP TEMP. 240 VAC C 6A 20A 25A 2A 5 BTV Heater BTV Heater Installation and Dimensions NOMINAL NOMINAL WT. DIMENSIONS - MM KG/M A B TPE- 6mm Process Tube TPE- 8mm Process Tube TPE- 2mm Process Tube TPE2-6mm Process Tubes TPE2-8mm Process Tubes TPE2-2mm Process Tubes Minimum bending radius 200mm. Maximum support centers- Horizontal.5m, Vertical 4m. A B A B TPE TPE2 Typical Performance The information presented represents typical performance data for the conditions given and at the rated voltage. Actual results may vary with the conditions of installation. For critical applications, consult the factory for specific performance data. Winter ambients, below 6 C, assume a 40 km/h wind and summer ambients, above 6 C, assume a 6 km/h wind. For freeze protection use 0 C as the minimum allowable process tube temperature. This will provide a sufficient safety factor. 0

10 Typical Performance for XTV 6mm Process TPE 2 watt/m Tracer TPE 5 watt/m Tracer TPE2 2 watt/m Tracer TPE2 5 watt/m Tracer 8mm Process TPE 2 watt/m Tracer TPE 5 watt/m Tracer TPE2 2 watt/m Tracer TPE2 5 watt/m Tracer 2mm Process TPE 2 watt/m Tracer TPE 5 watt/m Tracer TPE2 2 watt/m Tracer TPE2 5 watt/m Tracer

11 Typical Performance for BTV 6mm Process TPE 5 watt/m Tracer TPE 2 watt/m Tracer TPE2 5 watt/m Tracer TPE2 2 watt/m Tracer 8mm Process TPE 5 watt/m Tracer TPE 2 watt/m Tracer TPE2 5 watt/m Tracer TPE2 2 watt/m Tracer 2mm Process TPE 5 watt/m Tracer TPE 2 watt/m Tracer TPE2 5 watt/m Tracer TPE2 2 watt/m Tracer 2

12 TRACEPAK TPS Technical Specifications Model Number Product Family TPS Preinsulated Single Process Tube Process Tube MF6 6mm x mm wall seamless 6 SS MF8 8mm x mm wall seamless 6 SS MB0 0mm x.5mm wall seamless 6 SS MB2 2mm x.5mm wall seamless 6 SS MD6 6mm x mm wall copper MD8 8mm x mm wall copper MD0 0mm x mm wall copper MD2 2mm x mm wall copper MG6 6mm x mm wall PFA Teflon MG8 8mm x mm wall PFA Teflon MG0 0mm x mm wall PFA Teflon MG2 2mm x mm wall PFA Teflon A2 4" x 0.05 wall welded 6 SS A 8" x 0.05 wall welded 6 SS A4 2" x 0.05 wall welded 6 SS F 8" x 0.05 wall seamless 6 SS F2 4" x 0.05 wall seamless 6 SS F 8" x 0.05 wall seamless 6 SS B4 2" x wall seamless 6 SS J2 4" x 0.00 wall copper C 8" x 0.02 wall copper M4 2" x wall copper G2 4" OD x 0.00 wall PFA Teflon G 8" OD x 0.00 wall PFA Teflon H4 2" OD x wall PFA Teflon N2 4" OD x 0.05 wall seamless Monel 400 N 8" OD x 0.05 wall seamless Monel 400 P4 2" OD x wall seamless Monel 400 Example: TPS-MB2 2mm x.5mm wall seamless 6 SS process line. Material Specifications Jacket Thermoplastic Polyether Urethane Elastomer Hydrolytically Stabilized Halogen Free Abrasion Resistant UV Resistant Low Temperature Flexibility Insulation Fibrous Glass Water Soluble Chlorides less than 00 ppm. Non-hygroscopic Tubing MATERIAL AND OD WALL CONSTRUCTION ASTM 6mm mm seamless 6 SS A-269, A-2 EAW 8mm mm seamless 6 SS A-269, A-2 EAW 0mm.5mm seamless 6 SS A-269, A-2 EAW 2mm.5mm seamless 6 SS A-269, A-2 EAW 6mm mm copper B-68, B-75 8mm mm copper B-68, B-75 0mm mm copper B-68, B-75 2mm mm copper B-68, B-75 6mm mm PFA Teflon 8mm mm PFA Teflon 0mm mm PFA Teflon 2mm mm PFA Teflon 4" 0.05 welded 6 SS A-269 8" 0.05 welded 6 SS A-269 2" 0.05 welded 6 SS A-269 8" 0.05 seamless 6 SS A-269, A-2 EAW 4" 0.05 seamless 6 SS A-269, A-2 EAW 8" 0.05 seamless 6 SS A-269, A-2 EAW 2" seamless 6 SS A-269, A-2 EAW 4" 0.00 copper B-68, B-75 8" 0.02 copper B-68, B-75 2" copper B-68, B-75 4" 0.00 PFA Teflon 8" 0.00 PFA Teflon 2" PFA Teflon 4" 0.05 seamless Monel 400 B-6, B-65 8" 0.05 seamless Monel 400 B-6, B-65 2" seamless Monel 400 B-6, B-65 Metric tubing is provided with inspection certificate..b per EN0204. Tubing meeting NACE MR is also stocked. Consult factory for the availability of other materials and specifications. Temperature Limits Minimum installation temperature -40 C Maximum process temperature 204 C Maximum jacket surface temperature 60 C at ambient temperature of 27 C with a 6 km/h wind.

13 Installation and Dimensions MIN. SUPPORT NOMINAL NOMINAL BEND CENTERS - M WT. DIMENSIONS RADIUS - MM HORIZ. VERT. KG/M A - MM TPS- 6mm Process Tube TPS- 8mm Process Tube TPS- 0mm Process Tube TPS- 2mm Process Tube Recommended Accessories Silicone Sealant Model TPKSK- or -0 Heat Shrink Boot Model TPKHS-E Jacket Patch Kit Model TPKJP- or -2 A TPS Typical Performance The information presented represents typical performance data for the conditions given. Actual results may vary with the conditions of installation. Heat loss calculated with 40 km/h wind. 4

14 TRACEPAK END SEALS TPKSK, TPKHS and TPKES Even though O'Brien's TRACEPAK products use a non-hygroscopic, non-wicking insulation, all bundle ends must be sealed to prevent contamination of the insulation. TPKHS - Heat Shrink Boots TPKHS is a series of heat-shrinkable end seal boots made of a thermally stabilized, modified polyolefin. They are designed to provide a weatherproof seal at the end of tubing bundles. These boots may be used for process temperatures up to 200 C. TPKSK - Silicone Sealant TPKSK is a black silicone RTV sealant used to prevent moisture from contaminating the bundle. The cure time is approximately 24 hours at 25 C. Service temperature is from, -45 C to 205 C. It has excellent resistance to weather, oil, and many chemicals. This option should be used to seal both ends of the tubing bundle. TPKSK-0 will seal approximately 0 bundles. Order TPKSK-0. Body dia. Leg dia. Min/Max Min/Max TPKHS-E 9mm/mm TPKHS Selection TPKHS-C2 24mm/48mm TPKHS-D2 mm/40mm TPKHS-A 6mm/60mm TPKHS-B 22mm/4mm 8mm/9mm 4mm/4mm 2mm/28mm 8mm/20mm TRACEPAK Process Tracer Model Family Tube Tube Number-Size TPS 6 or 8mm ---- *TPKHS-E 0 or 2mm ---- TPKHS-E TPL 6 or 8mm 6 or 8mm TPKHS-D2 0 or 2mm 6 or 8mm *TPKHS-C2 0 or 2mm 0 or 2mm TPKHS-C2 TPL2 6 or 8mm 6 or 8mm *TPKHS-B 0 or 2mm 6 or 8mm *TPKHS-A 0 or 2mm 0 or 2mm TPKHS-A TPH 6 or 8mm 6 or 8mm TPKHS-D2 0 or 2mm 6 or 8mm *TPKHS-C2 0 or 2mm 0 or 2mm TPKHS-C2 TPH2 6 or 8mm 6 or 8mm *TPKHS-B 0 or 2mm 6 or 8mm *TPKHS-A 0 or 2mm 0 or 2mm TPKHS-A TPE 6mm ---- TPKHS-D2 8, 0 or 2mm ---- TPKHS-C2 TPE2 6, 8, 0 or 2mm ---- *TPKHS-B TPKES - Entry Seal TPKES The heat-shrinkable entry seal provides a waterproof fitting where TRACEPAK enters an enclosure. They can be added to parting line or surface mounted plates on VIPAK enclosures or any enclosure. The thermally stabilized, modified polyolefin entry seal consists of an O-ring assembly that seals at the enclosure and a heatshrinkable nose that seals to the TRACEPAK bundle. TPKES Selection Model Number Max. Panel Maximum Minimum Mounting Hole Thickness (A) I.D. Nose (B) I.D. Nose (C) Diameter (D) TPKES-4 2mm 40mm 9mm 50mm TPKES-5 25mm 70mm 6mm 88mm Max. (B) Min. (C) I.D. Nose Max. Panel Thickness (A) Mounting Hole Diameter (D) *Boot leg should be pinched with pliers while hot and held until cool to reduce leg diameter. 5

15 TRACEPAK ACCESSORIES Power connection and Tracer termination Tracer End Seal Kits End seal kits are approved and selected for country of use. For 5 or 0BTV-CT tracer select heat shrink end seal E-06 or mechanical end seal E-2 for 5BTV-CT or E-4 for 0BTV-CT. For 4 or 2XTV-CT tracer, select heat shrink end seal E-9 or mechanical end seal E 2. Consult your local representative for proper selection. Power Connection Kits Power connection kits are approved and selected for the country of use. For BTV-CT or XTV-CT tracer, select connection kit C25-2 with M25 threads or C6-29 with Pg6 threads. Power connection kits and tracer end seal kits are BASEEFA and PTB approved to CENELEC standards. Kit Selection POWER CONNECTION TRACER TERMINATION TRACER M25 THREADS PG6 THREADS HEAT SHRINK MECHANICAL 5BTV-CT C25-2 C6-29 E-06 E-2 0BTV-CT C25-2 C6-29 E-06 E-4 4XTV-CT C25-2 C6-29 E-9 E-2 2XTV-CT C25-2 C6-29 E-9 E-2 6 O'Brien Corporation 900 Crystal Industrial Ct. St. Louis, MO 64 USA Phone () Fax () Specifications subject to change without notice. 996 O'Brien Corporation Bulletin TP SPEC--2-Euro /28/96