MEC-CG-E-1980 Mechanical Construction Manager PERSONAL DATA EDUCATION LANGUAGES COMPUTER SKILLS TRAINING COURSES AND CERTIFICATIONS

Transcription

1 MEC-CG-E-1980 Mechanical Construction Manager Holds a B. Sc. in Mechanical Engineering and has about 34 years experience in Oil & Natural Gas Construction Projects (Onshore/Offshore) as Construction Engineer (Mechanical), Senior Construction Engineer and Construction Manager. PERSONAL DATA Nationality : Egyptian Birth Date : 12/03/1956 Gender : Male Marital Status : Married EDUCATION : B. Sc. in Mechanical Engineering, 1980 LANGUAGES Arabic English : Native Language : Good COMPUTER SKILLS : Windows, MS Office, Internet TRAINING COURSES AND CERTIFICATIONS : 40 hrs for PMP preparation exam. : Strategic management. : HSE induction course (ADCO - UAE). : HSE Leadership / audit and inspection Emergency response (Intertek). : ADCO DOCUMENT FOR SAFE DRIVING (ADCO - UAE). : ADCO permit to work system (PTW - ADCO - UAE). : Risk Assessment & Risk Management (ADCO - UAE). : Behavioral safety auditing (ADCO - UAE). : Measuring HSE Performance (ADCO - UAE). : Accident Incident Investigation (ADCO - UAE). : Advanced management (ENI / AGIP - Italy). : Advanced Risk Management (HSE). : Legality principle in projects contracts. : Design and Construction of Piping systems and Supports. : Projects construction management. Page 1 of 11 Updated: Nov. 2016

2 : Welding metallurgy and technology. : Valves selection, installation and maintenance. : Feasibility analysis and project evaluation. : Negotiation Skills. : Decision Making Methods. : Primavera project planner (level 1). : Design of heat exchangers. : Project planning using Primavera. : Corrosion prevention by surface coating. : The principles and techniques of vibration analysis for better control of machinery condition. : AutoCAD (level 1). : Modern Managerial Skills. : Non-destructive testing. : Pumps, piping system and relative supporting. : Gas turbines operation and maintenance. : Training In-house Courses: Projects Construction Management. HSE philosophy and Fire-fighting. Pumps, Piping System Installation and Supports. Welding and NDT. Mechanical Works (Sandblasting, Painting and Maintenance). Measuring HSE Performance. CHRONOLOGICAL EXPERIENCE RECORD Dates : From Jan till Mar Job title : Projects Gen. Manager (Cairo Head Office) Job Description : Project Manager for onshore projects in Belayim oil field, in particular for the following: - Belayim Petrico plant DCS upgrading. - Upgrading of firefighting system for Petreco plant. Main activities: - Participation in negotiation with potential EPC contractors. - Follow-up of cost and physical progress of execution. - Plan and sequence project activities. - Supervision of EPC contractors and suppliers. - Generate progress and project status reports regularly at varying levels of detail and at various through projects monitoring and reporting cycle. - Communicate progress and project status to senior management (reporting). - Follow-up of the execution and commissioning activities up to handing over to operations. - Monitoring action plans follow up and close out of recommendations coming from management / involved departments. Page 2 of 11 Updated: Nov. 2016

3 - Site visit and attend the weekly construction meeting. - Participate in contract development and its subsequent negotiation with contractors. - Review monthly construction reports and initiate any corrective action with area construction Manager. - Participate in bidder selection process and commercial evaluation. - Escalate issues that cannot be solved in the team. Dates : From Jul till Dec Job title : Engineering & Construction Area Interface Gen. Manager (Cairo Head Office) Job Description : Engineering & Construction Interface Manager for projects in Belayim oil field, in particular for the following: - Water Disposal Project. - New land oil train (LOT). Main activities: - Participation in negotiation with EPC contractor. - Follow up all engineering deliverables and approval cycles. - Monitor the planned and actual delivery of Engineering documents. - Follow up all engineering documents related to site quarries and method of statements. - Monitor the project technical progress and reporting of any proposal works. - Controlling change orders, both commercial and technical, approval recommendations and issue of approval of variation orders. - Review all matters related to construction engineering. - Co-ordinate auditing activities of the contractors and to ensure that any approved and agreed recommendations for improvement are implemented. - Multidiscipline coordination during engineering, commissioning and start-up activities. Dates : From Mar till Jul Project : Port Fouad Gas field El Gamil plant at Port Said area Job title : Construction Gen. Manager Job Description : El-Gamil Gas compression Phase Two: - Installation of NO.4 HP FR5 turbo-compressors (inlet 40 bars and outlet 100 bars, capacity of 14 MMSCMD). - Coordinate, arrange and follow up the construction, pre-commissioning and commissioning activities between contractors, vendors and operation team for start-up, performance tests of the plant and taking over. - Installation No. 1 booster compressor (inlet 20 bars and outlet 40 bars, capacity of 3.7 MMSCMD). - Interconnecting piping linked the compression station with the existing and new process areas. - Process skids, turbine/ compressor, oil and gas coolers, MCC and control panels. - Control system to be linked with the main control room. Page 3 of 11 Updated: Nov. 2016

4 - Carried out the required construction activities covering civil (pilling, foundation, steel structure), mechanical (equipment installation, piping fabrication / installation / QC), E/I works. - Co-ordinate with operation for pre-commissioning, commissioning, start-up till handing over. Denise Development Natural Gas Project (onshore plant): - Construction of 32" land portion pipeline (3.8 km including ROW, stringing, welding, excavation, laying, backfilling, testing, crossing and Tie ins). - Installation of the receiving trap and relevant piping. - Installation of No. 4 LTS.(low temperature separator) units capacity of 6 MMSCMD/ each. - Construction of relevant civil, steel structure, piping system and control, ESD/PSD, system linked to the main control room. - Coordinate, arrange and follow up construction, pre-commissioning and commissioning activities between contractors, vendors and operation team for start-up, performance tests of the plant and taking over. Dates : From Sep till Mar Job Description : El Gamil power generation: - Construction of new centralized power station composed of No. 3 turbo-generators, 10MW / each to feed the overall El-Gamil plant loads for the existing, ongoing and future projects. - No. 3 turbo-generators (10MW per each). - No. 2 emergency Diesel Generators 1.5MW / each. - Redundant fuel gas skids. - Instrument and utility air system. - Medium, low voltage switch boards. - Upgrading of the existing substations. - Control ESD/PSD systems linked to the main control room. - Carried out the required construction activities covering civil (pilling, foundation, substation building, steel structure), mechanical (equipment installation, piping fabrication / installation /QC), E/I works and pre-commissioning, commissioning, start-up and handing over. El-Gamil Gas compression Phase One - Installation of NO.4 HP FR5 turbo-compressors (inlet 40 bars and outlet 100 bars, capacity of 14 MMSCMD). - Installation No. 1 booster compressor (inlet 20 bars and outlet 40 bars, capacity of 3.7 MMSCMD). - Interconnecting piping linked the compression station with the existing and new process areas. - Process skids, turbine/ compressor, oil and gas coolers, MCC and control panels. - Control system to be linked with the main control room. - Carried out the required construction activities covering civil (pilling, foundation, steel structure), mechanical (equipment installation, piping fabrication / installation / QC), E/I works and pre-commissioning, commissioning, start-up and handing over. Page 4 of 11 Updated: Nov. 2016

5 Duties (not limited): - Manage and follow-up the construction works (Civil, Mech. & E/I) of projects to respect the project technical specs, safety rules in the various areas of the Plant and contract project target date. - Co-ordinate with Operation before starting the construction works. - Coordinate, arrange and follow up the pre-commissioning and commissioning activities between contractors, vendors and operation team for start-up, performance tests of the plant and taking over. - Review the contractor s construction organization, co-ordination procedures, manpower plans and schedules. - Review constructability of facilities (plot plan, P&ID, layout, equipment list, Tie-in site verification type, location & schedule, Quality Plan, site verification of underground services, HSE plan, accessibility, sequence of activities, Contractor s Procedure, method statement & Plans, Technical documentation control). - Proper integration with existing facilities and required tie-ins connections. - Supervising and managing the projects both technically and administratively. - Monitor the planned and actual delivery of equipment and material to site and the handling, storage, maintenance and installation. - Attending meetings monitoring of resource levels and monitoring of compliance with project specifications. - Providing various technical and progress reports to management according to the projects requirements. - Controlling change orders, both commercial and technical, including raising variation, evaluation of variation proposals, approval recommendations and issue of approval of variation orders. - Review the contractor s construction organization, co-ordination procedures, manpower plans and schedules. - Control and adherence to project construction schedule. - Multidiscipline coordination (electrical, Instrument, Mechanical and operation) during commissioning and start-up activities. - Prepare contractor performance report and project closed out reports. Dates : From May 2006 till Sep Employer : Abu Dhabi Company for Onshore Oil Operations (ADCO) UAE The company produces oil from several fields (Asab, Sahil, Shah, Bu Hasa & Bab) and these fields are linked by pipelines to the storage and shipping facilities at Jebel Dhanna. ADCO carries out the activities of exploration, production and export of crude oil and natural gas extracted from the concession areas. Project : ASAB oil field Abu Dhabi Job title : Sr. Construction Engineer (Mechanical/ Piping) Job Description : Projects: - Conversion of Water Injection Well Sb-249 to Water Alternately Gas (WAG) injection: Construction of gas injection line, modification / rerouting of existing water injection line, installation and hook-up field Page 5 of 11 Updated: Nov. 2016

6 instrument, well head control panel and solar system including necessary Tie-ins to existing gas injection line, piping works, civil works and fencing. Carried out the required survey checks, inspection, testing, punch-listing and supporting the contractor and ADCO operation during pre-commissioning, commissioning, start-up and handing over. - Plant Modification Request Form (PMRF) - Batch -2: Install three new pumps for raw water pumping station upgrading at Sb-06 with relevant civil, mechanical, piping & E/I works. Installation two SDV on fuel gas line for gas turbine Frame-6 at ASAB power station. Fabrication and installation of two platforms for gas turbine frame-5. - Tie- ins for oil wells (sy48, 49, 50 & 51) at Shah field: Fabrication and installation of piping at well head area. Construction of flow line approach from station fence to the manifold extension. Well head tie in, well head control panel and power skid installation. Construction of relevant flow lines. - ASAB Water Injection Upgrade (EPC) project: Re-engineer for relocation and upgrade 23 water injection clusters piping interconnections to optimize availability and reliability of water injection network. Relocate all 23 surface pump skids and auxiliaries to new location. Replace 23 chemical injection packages with new skids and related piping. Replace existing 23 power skids and associated equipment. Upgrading the interconnection piping and flow lines system with isolation valves to increase operational flexibility and reliability. Duties (not limited): - Supervise, manage and control the works and services of the contractor during construction, pre-commissioning and commissioning phases of the project including review of reports, attending meetings monitoring of resource levels and monitoring of compliance with project specifications. - Supervision and inspection of piping activities (fabrication, installation and testing). - Ensure that all actions, works and services undertaken by the contractor are in conformity with the project specifications as stated in the contract and ADCO s policies and standards on HSE, Quality Management and Business Ethics. - Manage the contractor in a manner that achieves ADCO Quality requirement in construction works and meeting the performance parameters of the project in terms of quality, schedule and cost. - Providing various technical and progress reports to management according to the projects requirements. - Controlling change orders, both commercial and technical, Page 6 of 11 Updated: Nov. 2016

7 including raising variation, evaluation of variation proposals, approval recommendations and issue of approval of variation orders. - Review the Contractor s construction plans, procedures, specifications, method statements and fabrication drawings. - Proper integration with existing facilities and installations. - Review the contractor s construction organization, co-ordination procedures, manpower plans and schedules. - Monitor the planned and actual delivery of equipment and material to site and the handling, storage, maintenance and installation. - Review all matters related to construction engineering. - Supervision and inspection of Mechanical activities (fabrication, installation and testing). - Review and release the hydro test packs for piping works. - Monitor and audit the progress of work at site against the project schedule. - Manage the contractor in a manner that achieves ADCO Quality requirement in construction works and to meet the performance parameters of the project in terms of quality, schedule, cost & project target date. - Co-ordinate auditing activities of the contractor and to ensure that any approved and agreed recommendations for improvement are implemented. - Control and adherence to project construction schedule. - Manage and coordinate interface activities between contractors. - Approval of mechanical completion and commissioning of facilities. - Monitor the compilation and review the content of the construction dossiers. - Monitor the project technical progress and inform the Engineering Manager and the Project Manager of any work or proposed work that appears to be outside the project scope or any serious problems. - Supervision, monitoring and coordinating pre-commissioning, commissioning and start-up activities. - Multidiscipline coordination (electrical, Instrument, Mechanical and operation) during commissioning and start-up activities. - As-built drawing verification and review project design dossier prepared by EPC contractor. - Prepare contractor performance report and project closed out reports. Dates : From May 2003 till Aug Project : Abu Redais / Sinai - Belayim oil fields (on/offshore) Job title : Construction Manager Job Description : Power generation plant: Installation of two new turbo generators in order to add 20MW (at ISO conditions) with civil, mechanical, piping, E/I works - supply by Nuovo Pignone Company. Laying of 18" new sea line: Laying of 18" sea line (about 12 km offshore and 1.3 km onshore) and relevant top side facilities for transportation of crude oil from existing platforms to onshore treatment plant. Construction of oil gathering system (flow lines): The tanks batteries Page 7 of 11 Updated: Nov. 2016

8 upgrading covers the installation of new oil/gas separators including piping tie-ins of new manifolds with the existing one. Sea line upgrading project: Laying of 6" & 8" sea lines with top side facilities for well tests and transportation of crude oil between existing platforms. Manage and follow-up the construction works of projects (on/offshore) to respect the project technical specs, safety rules in the various areas of the Plant and contract project. Coordinate, arrange and follow up the pre-commissioning and commissioning activities between contractors, vendors and operation team for start-up, performance tests of the plant and taking over. Projects at PORT SAID Natural gas fields. Dates : From May 1999 till May 2003 Project : TEMSAH Project - Natural gas fields Job title : Sr. Construction Engineer (Mechanical/ Piping) Job Description : Construction of Onshore gas conditioning plant including the main Facilities/equipment as follows and relevant piping systems: Receiving traps (ø32" gas, ø12" liquid condensate). Slug catcher (6 fingers, ø36", 220 MT). Five LTS modules (each 4 MSCMD). Four gasoline stabilization trains (stabilizer towers and related pumps). Separators, heat exchangers, pumps, heaters. Glycol injection system (regeneration, tanks, blanketing). Piping systems for (process, fuel gas, blow down). Gasoline storage tanks, pumps and related piping system. Fire fighting system (piping, tanks, hydrants). Dates : From Apr till May 1999 Project : DARFEL gas development project Job title : Sr. Construction Engineer (Mechanical/ Piping) Job Description : Construction of Onshore gas conditioning plant including the main Facilities / equipment as follows and relevant piping systems: Receiving traps (ø18" gas, ø12" liquid condensate). Slug catcher (6 fingers, ø36", 220 MT). Five LTS modules (each 4 MSCMD). Four gasoline stabilization trains (stabilizer tower and related pump). Separators, heat exchangers, pumps, heaters. Glycol injection system (regeneration, tanks, blanketing). Piping systems for (process, fuel gas, blow down). Gasoline storage tanks, pumps and related piping system. Fire fighting system (piping, tanks, hydrants). Dates : From Mar till Apr Project : WAKAR gas development project Page 8 of 11 Updated: Nov. 2016

9 Job title : Sr. Construction Engineer (Mechanical/ Piping) Job Description : Construction of Onshore gas conditioning plant including main Facilities / equipment as follows and relevant piping systems: One LTS modules (each 4 MSCMD). Separators, heat exchangers, pumps, heaters. Glycol injection system (regeneration, tanks, blanketing). Piping systems for (process, fuel gas, blow down). Gasoline storage tanks, pumps and related piping system. Fire fighting system (piping, tanks, hydrants). Dates : From Dec till Mar Project : PORT FOUAD gas development project Job title : Sr. Construction Engineer (Mechanical/ Piping) Job Description : Construction of Onshore gas conditioning plant including main Facilities / equipment as follows and relevant piping systems: Receiving traps (ø 12" gas, ø6" liquid condensate). Slug catcher (6 fingers, ø36", 220 MT). One LTS modules (each 4 MSCMD). Gasoline stabilization train (stabilizer tower and related pump). Separators, heat exchangers, pumps, heaters. Glycol injection system (regeneration, tanks, blanketing). Piping systems for (process, fuel gas, blow down). Gasoline storage tanks, pumps and related piping system. Fire fighting system (piping, tanks, hydrants). Dates : From Jul till Dec Project : Abu Madi Gas Field Job title : Piping & Mechanical Superintendent Job Description : Construction of Onshore mechanical, piping and flow lines for gas plant projects Facilities as follows: El qaraa Project (LTS& LPG plant) (from Apr till Dec. 1994): - Two LTS modules (each 4 MSCMD). - LPG facilities (towers, pumps, turbo expander & machinery). - Power generation plant (two gas turbines). - Receiving traps (ø 12" gas, ø6" liquid condensate). - Separators, heat exchangers, pumps, heaters. - Glycol injection system (regeneration, tanks, blanketing). - Piping systems for (process, fuel gas, blow down). - Gasoline storage tanks, pumps and related piping system. - Fire fighting system (piping, tanks, hydrants). - Gas gathering system (flow line & manifold). - Trunk gas pipeline (ø22", 40KMT). - Under ground flow lines of gas wells. From Oct till Apr. 1991: - Gas separation plant (LTS 5 & 6) with production facilities. - Piping systems for (process, fuel gas, blow down). - Flow lines of gas wells. Page 9 of 11 Updated: Nov. 2016

10 From Jul till Oct. 1988: - Flow lines of gas wells. - Restoration works of under ground flow lines. - Installation of manifold skids and tie-ins. Dates : From Jul till Jul Project : Abu Radies oil field Job title : Inspection Engineer Dates : From Jan till Jul Project : Abu Radies Crude Oil Fields Job title : Maintenance Mechanical Engineer Summary of participated projects: From Jan till Mar. 2016: DCS implementation (Petrico Plant): Upgrading of fire fighting system for Petreco plant. From Jul till Dec. 2012: New land oil train. From Jun till Jul. 2010: El Gamil Gas compression phase two, P/F Gas field: - Installation of two HP FR5 turbo compressors. - Denise Development gas (onshore plant). - El Gamil power generation & fire fighting upgrading: Installation of three turbo generators (10MW per each). - El Gamil Gas compression phase one: Installation of Two HP FR5 turbo compressors. From Aug till Jun. 2008: Asab water injection upgrading, Adco - UAE / ASAB oil field: - Conversion of water injection Wellsto WAG system. - Plant modification (PMRF). - Flow lines and tie-ins for oil wells at Shah field. From May 2003 till Aug. 2006: power generation plant (Nuovo Pignone), A/R oil Field: - Laying of 18" new sea line. - Oil gathering system / flow lines. - Water injection upgrading (New train) Administration Building. From May 2000 till May 2003: Temsah gas development (onshore plant), P/F gas field. From May 1997 till May 2000: Darfeel gas development (onshore plant), P/F Gas field. From Dec till May 1997: Port Fouad gas development (onshore plant), P/F Gas field, Wakar gas development (onshore plant). From Jul till Dec. 1994: El Qaraa gas project (LTS & LPG plant), A/M Gas field: - Gas separation plant (LTS 5 & 6). - Flow lines of gas wells. - Restoration of under ground gas flow lines. - Installation of flow line manifold and tie ins. Page 10 of 11 Updated: Nov. 2016

11 From Dec till Jul. 1986: A/R field maintenance (Inspection Department). Overseas Missions: Carried out following assignments, as per the breakdown given below with PETROBEL Company: Participation of Detailed Engineering Review and coordination of FAT test of DCS panels, UAE Dubai (Oct. 2013). Participation of Detailed Engineering Review and coordination for Temsah Natural Gas Field Development Project, ENI / AGIP - Milan / Italy & Vendors (Mar. 2001). Material expediting and coordination (Temsah Development Natural Gas Field Project, ENI / AGIP / Italy - Vendors & material supplier (from Dec till Jan. 2000). Review Detail Engineering and coordination (Temsah Development Natural Gas Field Project), ENI / AGIP - Milan / Italy (Mar. 1999). Material inspection and expediting (Darfeal Development Natural Gas Project), ENI / AGIP - Milan & Italy & material supplier (Oct./Nov. 1998). Material expediting and coordination (Water Injection for oil fields Project), ENI / AGIP - Milan / Italy & Material suppliers (Mar. 1997). Participation of Basic Engineering review (Wakar Natural Gas Development Project), ENI / AGIP - Milan / Italy (Dec. 1996). Port Said off-shore Gas project platform material inspection and coordination, ENI / AGIP - Ravenna / Italy COSMI (material supplier) (from Dec till Jan. 1995). Material inspection and expediting of El Qaraa Natural Gas field Development Project, ENI / AGIP - Milan / Italy & Material suppliers (Dec. 1992). Participation of Detailed Engineering Review of LTS 5 & 6 Natural Gas Project at A/M field, ENI / AGIP - Milan / Italy & Vendors (Mar./Apr. 1991). Page 11 of 11 Updated: Nov. 2016