Foreword... xiii Preface... xv Acknowledgments... xvii. Chapter 1 - Ceramics, Raw Materials, and Processing... 1

Transcription

1 Foreword... xiii Preface... xv Acknowledgments... xvii Chapter 1 - Ceramics, Raw Materials, and Processing Materials Manufacturing Process... 2 Chapter 2 - How to Use What We Have Learned... 5 Chapter 3 - Glass and Thermal Stress Annealing Toughened Glass Tempered Glass Types Strength Processing... 9 Chapter 4 - Forming for Specific Vehicle Positions Laminated Glass Application Forming Processing Added Value Construction Non-laminated Glass...13 Chapter 5 - Design Guidelines and Applications Design Guidelines Specific Design Applications Chapter 6 - Processing Windshield/Windscreen Applications Windshield and Sidelite Processing Chapter 7 - Ceramic Frit and Shadeband The Process vii

2 7.2 Composition Artwork Supplier Capabilities Artwork Costs Manufacture of Frit Artwork Changes Shadebands Chapter 8 - Adhesive Bonding Types Temperature Interface Control Locating Scheme Surface Preparation Urethane Adhesive Application Storage Clean-up Primers Chapter 9 - Moldings, Encapsulation, and Related Opportunities Molding Types and Materials Rubber Materials for Extrusion and Molding Thermoplastic Extrusion (Plastics) Plastic Materials for Extrusion and Molding Encapsulation Reference Chapter 10 - Installation and Post Processing Locating Pins and Slots Inspection Plant Applied Primer Failure to Prime Structural Integrity Quality Control Chapter 11 - Value-Added Engineering Infrared Reflecting Glass Solar Absorbing Photovoltaic Glass Heated Glass viii

3 11.4 Laminated Sidelites Potential Field Issues Chapter 12 - Testing Tables Table 12.1 Standard Automotive Water Pressure Testing Table 12.2 Transit Bus Window Benchmarking Table 12.3 Coding System for Model Numbers Required by ANSI Z Table 12.4 Tests According to ANSI Z Table 12.5 Sample Design, Validation, Planning, and Responsibility Matrix Table 12.6 Legal Requirements, Test Description, and Accepted Criteria Table 12.7 Legal Requirements, Test Description, and Accepted Criteria Table 12.8 Failure Mode Effects and Analysis Table 12.9 How to Conduct Your Design Review Chapter 13 - Common Glazing Terms Chapter 14 - Design Rule Tables Table 14.1 Blank Size Table 14.2 Forming a Laminated Windshield Table 14.3 Forming a Sidelite Table 14.4 Windshield Shape Table 14.5 Horizontal Depth of Chord Table 14.6 Vertical Depth of Chord Table 14.7 Pillar Rise Table 14.8 Pillar Radius Table 14.9 Ceramic Frit Table Corner Radii Table Flange Length Table Aspect Ratio Table Edge Finish Table Edge of Glass to Edge of Hole Table Designed Interference Molding Table Windshield Installation Angle Table Windshield Deflection Table UV Transmission Table Light Transmission (AS) Requirements Table Infrared Glass Table Heated Glass Table Urethane Bead Height Table Moldings Fixed Glass ix

4 Table Molding Criteria Table Seals Vent Window Table Gaskets Windshield Table Glass Support Windshield Table Glass Support Fixed Position Table Wiper Quality Interface Control Document Table Wiper Quality Interface Table Wiper Zones Single Pane Table Wiper Zones Multiple Panes Table Joint Movement Table Encapsulated Glass Capabilities Table Thermal Shock Table Optical Considerations Table Glass Curvature Table Glass Edge Grind # Table Glass Edge Grind # Table Glass Edge Grind # Table Glass Edge Grind # Table Heated Windscreens Table Product Validation for Wired Parts Table Antennas Table AS Designations Table Glass Tolerance Table Regulatory Requirements Table Technical Properties of Glass Table Technical Properties of Polyvinyl Butyral Table Tempered Glass Criteria Table Extrusions Table Seals Table Primer Path Table Laminated Sidelites Table Photovoltaic Glass Table Seal Construction Horizontal Seals Table Seal Construction Y Seals Table Seal Construction Coating Areas Table Locating Pins Table Datums Table Field Failure Delamination Table Field Failure Fogging x

5 Table Material Storage Table Windshield Forming Capability Table Polycarbonate Glazing Table Banded Glass Table Windshield Installation Tooling Table Manually Applied Windshield Installation Table Windshield Racking Table Seal Deflection Door Systems Table Lamination Inspection Guidelines Antenna Table Lamination Inspection Guidelines Glass Form Table Lamination Inspection Guidelines Edge Quality Table Lamination Inspection Guidelines Inside Contamination Table Lamination Inspection Guidelines Other Visual Defects Table Lamination Inspection Guidelines Frit Table Encapsulation Mold Release Table Frit and Primer Dimensions Table Rate of Change in Drop Glass Table Glass Deflection upon Installation Chapter 15 - Design and Processing Criteria Global Comparison: Laminated Windscreens Global Comparison: Toughened Bodyglass Windshield Design Technical Assumptions Laminate Windshield Inspection Notes Typical Product Flow from Point of Production to Assembly Index About the Author xi