Kingspan ColdZone Product Brochure

Transcription

1 Insulated Panel Systems Kingspan ColdZone Product Brochure Insulated Panel Systems & Cold Store Doors for Controlled Environments

2 2 ColdZone Cold Store Products

3 Table of Contents ColdZone 3 About Us 4 System Features 6 System Benefits 7 Thermal Insulation 8 Fire Performance 10 Applications 14 Refrigerated Storage 14 Fruit and Vegetable Processing 16 Ice-Cream and Dairy Plants 18 Slaughter Houses and Meat Processing 20 Poultry Processing Plants 22 Sea Food Facilities 24 CA Rooms 26 Various Food Facilities 28 Product Range 30 Specification of panels 32 Cold Store Panels KS1150 TF/ TL/NF/NC 36 Cold Store Accessories 46 Cold Store/Freezer Chambers 50 Cold Store Doors 54 Freezer Doors 56 Construction 58 Selection Guidelines 60 Panel Joint Details 62 Insurer Approved System Construction Details 64 Handling Instructions 92 Off-site factory pre-engineered, single component & single fix site installation

4 4 ColdZone About us «Together, we have the opportunity to make our built environments more energy efficient, adaptable, environmentally sensitive and productive. We can make our buildings really work for us; consuming and generating energy smartly to become real investments in our future.» Gene M. Murtagh, CEO of Kingspan Group Plc These are Kingspan s aspirations, and they shape every aspect of how the Group works.

5 About us ColdZone 5 About us We go beyond the simple manufacture and supply of high performance products, to provide our customers with solutions that take into account every aspect of the challenges they face. This bespoke, holistic approach has driven the success of our business until now, and made Kingspan the market-leading brand it is today. The Kingspan way includes exceptional service and support, grounded in unrivalled technical expertise, a strong commitment to environmental and social responsibility, investment in continuous research and development, and powerful and practical guarantees backing all products. Our market-leading businesses epitomise the Group s philosophy of customer-led, value-added solutions. Kingspan Group is the global leader in high performance insulation, building fabric and solar integrated building envelopes (see homepage). Founded in the late 1960s, the Group has grown steadily to become a prominent brand within the construction industry. Glovbal Presence Today the Group has manufacturing plants around the globe, sells in more than 85 countries and employs more than 13,000 people worldwide. Manufacturing locations CEER Kingspan Insulated Panels, the biggest division of the five Kingspan s divisions, is a global leader in the design, development and delivery of advanced building envelope products and solutions. It is widely recognised in the industry for the high quality and performance of its products as well as its commitment to excellent customer service and technical support. Our product portfolio includes: Insulated Roof&Wall Panels; Fabrications, Safety & Lighting Solutions; Controlled Environments; Structural Products and and BENCHMARK Facade & Roof Systems. Our wide range of products allows developers, architects and contractors to meet and exceed today s construction challenges and create functional buildings that are aesthetically pleasing, energy efficient, safe, cost effective and sustainable. This product selector has been specifically designed for the Nordics markets and showcases Insulated Roof & Wall Panels in detail, with a overview on some of the other portfolios. For further information on the other ranges, please refer to the country websites.

6 6 ColdZone Cold Store Panels Kingspan Insulated Panels manufactures QuadCore and IPN insulated panel solutions for internal and external walls, roofs and ceilings. KS1150 TF/TL and NF/NC panel systems are suitable for use within temperature controlled and hygiene safe environments including: Food Processing Controlling food processing areas is easy with KS1150 TF/TL and NF/NC insulated panel systems. Temperatures within the building can be managed and most importantly the surfaces are equipped with hygiene safe coatings, which resist moisture ingress and eliminate any risk of toxic mould or bacterial growth. Clean Room KS1150 TF/TL and NF/NC panel systems are FIBRE free and therefore provide a controlled sterile environment minimizing airborne particles and micro-organisms. Kingspan have considerable and proven knowledge in these sectors which is supported by successfully completed projects for some of the largest brand names who operate in the retail, food supply chain, confectionery, distribution, logistic and food processing sectors. Kingspan technical and construction design support is available to investors, design teams and contractors in any phase of project design and execution. Cold & Chill Store KS1150 TL and NC insulated panel systems offer temperature environments from -40ºC to +60ºC. The panels are available in a variety of thicknesses to allow for a range of temperatures to be maintained.

7 System Features Cold Store Panels 7 Chill and Cold Store System Benefits KS1150 TF/TL and NF/NC Ensure high quality, reliable thermal, structural, fire safe and hygiene solutions. Are tested to most recent authorized standards. Conform to regulations, laws and standards. Are suitable for applications with a variety of supporting structures steel, concrete, and refurbishment of existing buildings. Are easy and safe to install. Are available with a range of accessories to facilitate and accelerate construction process. Are available in a range of coatings and insulation core thicknesses to meet project specific demands. Incorporate panel joints that achieve excellent thermal performance and can accommodate vapor and hygiene safe seals. Excellent thermal performance of QuadCore λ=0,018. Are hygiene safe, resisting moisture ingress and any risk of toxic mould and bacterial growth Have an ECO safe environmentally sustainable QuadCore or IPN insulation core. Are FIBRE free closed-cell core with bonded metal facings guarantees no threat of loose fibers into the internal environment. Have a long cycle durability up to 40 years until first maintenance and up to 60 years overall life. Can be recycled at the end of building use. Are recognized by insurance companies as non combustible building materials. Are certified by third-party insurance companies (LPCB, FM Global) Achieve up to EI60 fire resistance. Best in class reaction to fire B-s1,d0. available - new hybrid panel insulation core. Are airtight Kingspan temperature controlled systems can achieve airtightness below 0,5m 3 /hr/m 50 Pa when installed to Kingspan recommendations.

8 8 Cold Store Panels Thermal Performance Quad Core structure - microscope view Kingspan insulated sandwich panels with rigid QuadCore and IPN foam core show proven, excellent and almost constant thermal insulation properties throughout their life cycle. The reason they are so effective is that high performance insulation is an integral part of the panel system, so excellent U-values are guaranteed. Correctly installed, Kingspan insulated panels guarantee complete gas and vapor tight seal, thus qualifying the system to be used in controlled atmosphere environments. Integral QuadCore core of tightly packed cells eliminates the appearance of air gaps within the insulation. The tongue and groove joint interfit to achieve excellent thermal performance. There are no air gaps (and thermal bridges) along the joint. Reduced thermal loss (gain) results in considerable energy and cost savings. Thermal and structural properties, as well as the wide range of available panel thicknesses, uniquely qualify Kingspan panels for use in all types of applications chilled store, deep freeze, food processing which require a controlled temperature environment ( box in box assembly).

9 Thermal Performance Cold Store Panels 9 Temperature gradient within the panel structure. In buildings with external roof and wall envelope, the exterior face of the panels is exposed to direct sunlight, especially during the summer season. Therefore the temperature of the panel surface may rise up to 55ºC - 80ºC depending on the exterior color of the panel. This causes a large heat gradient between the exterior and interior surface of the panel, which must be taken into account in the thermal design of the building. Such a large heat gradient also implies significant stress within the panel, which must be accounted for when designing the load-bearing structure of the building. It is recommended that designers consult Kingspan Technical Services when designing such buildings. Cold store panels thermal performance - IPN core*. Matrix for assessment of minimum required insulation of coldstore panels in relation to temperature conditions Panel Thickness in [mm] U value [W/m2K] 0,606 0,450 0,372 0,319 0,279 0,223 0,186 0,149 0,132 0,125 0,112 Temperature difference [ C] 10 5,60 4,48 3,73 3,20 2,80 2,24 1,87 1,49 1,32 1,24 1, ,40 6,72 5,60 4,80 4,20 3,36 2,80 2,24 1,98 1,87 1, ,20 8,96 7,47 6,40 5,60 4,48 3,73 2,99 2,64 2,49 2, ,00 11,20 9,33 8,00 7,00 5,60 4,67 3,73 3,29 3,11 2, ,80 13,44 11,20 9,60 8,40 6,72 5,60 4,48 3,95 3,73 3, ,60 15,68 13,07 11,20 9,80 7,84 6,53 5,23 4,61 4,36 3, ,40 17,92 14,93 12,80 11,20 8,96 7,47 5,97 5,27 4,98 4, ,20 20,16 16,80 14,40 12,60 10,08 8,40 6,72 5,93 5,60 5, ,00 22,40 18,67 16,00 14,00 11,20 9,33 7,47 6,59 6,22 5, ,80 24,64 20,53 17,60 15,40 12,32 10,27 8,21 7,25 6,84 6, ,60 26,88 22,40 19,20 16,80 13,44 11,20 8,96 7,91 7,47 6, ,40 29,12 24,27 20,80 18,20 14,56 12,13 9,71 8,56 8,09 7, ,20 31,36 26,13 22,40 19,60 15,68 13,07 10,45 9,22 8,71 7, ,00 33,60 28,00 24,00 21,00 16,80 14,00 11,20 9,88 9,33 8, ,80 35,84 29,87 25,60 22,40 17,92 14,93 11,95 10,54 9,96 8, ,60 38,08 31,73 27,20 23,80 19,04 15,87 12,69 11,20 10,58 9, ,40 40,32 33,60 28,80 25,20 20,16 16,80 13,44 11,86 11,20 10, ,20 42,56 35,47 30,40 26,60 21,28 17,73 14,19 12,52 11,82 10, ,00 44,80 37,33 32,00 28,00 22,40 18,67 14,93 13,18 12,44 11,20 The recommended maximum heat loss for insulation of cold store envelopes is 10W/m 2. (See IACSC Code of Practice for the Design of Coldstore Envelopes). * Please Contact Kingspan for QuadCore insulation core temperature gradient. Air pressure considerations. The process of cooling or thawing of large quantities of food stored in airtight spaces causes considerable alterations in air pressure due to the contraction/expansion of theinterior atmosphere. Rapid pressure changes may result in damages of the insulated box system, and in extreme cases (eg. self contained boxes) in collapse of the structure. Therefore, especially in case of panel envelopes operating in negative temperatures, compensatory pressure valves need to be installed into walls or ceilings. The dimensions and the number of the valves shall be determined by a specialist..

10 10 Cold Store Panels Fire Performance Insulated panels fire resistance classification. Fire resistance of non-loadbearing exterior walls is tested in accordance with European Norm EN The purpose of the test is to assess the material s performance as a barrier to fire penetration through the sampled building material. R Fire resistance characteristics Loadbearing capacity Fire resistance criteria. Fire classification of a product is a result of fire resistance tests carried out in accordance with pertaining tests standards (EN). Classification of the fire resistance is defined in EN Fire classification of construction products and building elements Part 2: Classification using data from fire resistance tests, excluding ventilation services, and is expressed in specific characteristics: A product must achieve required fire resistance characteristics in order to be classified as applicable for specific types of building construction. Non-loadbearing walls internal and external are classified according to E or E + I criteria (integrity and insulation); additionally this classification may include W and M (mechanical resistance) criteria. Ceilings are classified according to E criteria. Roofs are classified according to the R + E + I criteria (loadbearing capacity, integrity and insulation). For roof panel installations criteria R + E are sufficient. E I W Integrity Insulation Radiation

11 Fire Performance Cold Store Panels 11 Insulated Panels - Reaction to Fire. The reaction to fire classification is outlined in the European Norm EN Fire classification of construction products and building elements Part 1: Classification using test data from reaction to fire tests. Six primary classes are defined, where class A1 denotes the highest level of performance associated primarily with inorganic materials, whereas class F indicates a material with essentially no resistance to ignition from a small flame. Supplementary classification is defined for smoke emission and flaming droplets performance. Based on these criteria Kingspan insulated panels achieve B-s1, d0 rating. Insurers assessment. Kingspan insulated panels have been declared fire safe by property insurers. Kingspan panel systems have been tested and approved to European and country specific standards and comply with all building regulations. Furthermore, they comply with the property insurance risk requirements of LPCB (Loss Prevention Council Board in the UK) and the FM Global insurance company as follows: To comply with specific fire test standards, no flash over or fire propagation occurs. No flame spread occurs within the panel core. Kingspan Firesafe roof and wall systems are secured to the main/secondary frame members of the structure to protect fire fighters. Temperature Reaction to fire Fire resistance Ingnition phase Flame phase Cooling phase

12 12 Cold Store Panels Fire Performance Fire performance characteristics According to EN ISO : 30 sec flame impingement B Vertical propagation to the sample edges after 60 seconds <= 150 mm According to EN 13828: No lateral propagation to the sample edges Smoke emission requirements According to EN 13823: s1 SMOGRA =< 30 m 2 /s 2 TSP600s =< 200 m 2 Flaming droplets requirements d0 According to EN 13823: No burning droplets within 600 seconds The above mentioned norms are test standard norms to be then classified in accordance with a European standard EN (fire classification of construction products and building elements). Fire regulations concentrate primarily on human life and health safety. However, a fire that poses no threat to human life or health may still result in severe financial losses. The use of FireSafe building solutions dramatically reduces costs and damages resulting from fires: Reduces inventory losses. Contains direct damages to building structure. Prevents revenue loss. Prevents destruction of archives and documentation. Contains production losses. Helps eliminate the threat of losing market position. Offers a possibility to reduce insurance premiums.

13 Fire Performance Cold Store Panels 13 Char forming on the IPN core surface creates a barrier to fire penetration. No fire spread with in the IPN panel core Panel type Core thickness Fire resistance* KS1150 TF KS1150 TL EI 15 EI 30 EI EI EI15 KS1150 NF/NC EI 15 (IPN) / EI 30 (QuadCore) EI 15 (IPN) / EI 60 (QuadCore) * Please contact Kingspan for detailed and up to date information.

14 14 Applications Refrigerated Storage Refrigerated Storage Energy costs incurred in the operation of deep freeze storage rooms account for a significant portion of the total overhead costs. Kingspan cold store panels, with their high insulation performance and outstanding energy efficiency parameters, dramatically reduce energy consumption and minimise building operating costs.

15 Refrigerated Storage Applications 15

16 16 Applications Fruit and Vegetable Processing Fruit and Vegetable Processing Fruit and vegetable processing plants demand high efficiency parameters. Humidity and temperature control standards, or even air tightness requirements, are easily met with Kingspan cold store panels.

17 Fruit and Vegetable Processing Applications 17

18 18 Applications Ice-Cream and Dairy Plants Ice-Cream and Dairy Plants In the case of dairy plants, great importance should be given to the selection of metal facings of walls and ceilings. This is vitally essential to ensure product quality and hygienic safety. Kingspan cold store panels, with stainless steel sheet facings are recommended as the best choice of material to resist aggressive effects of milk acid.

19 Ice-Cream and Dairy Plants Applications 19

20 20 Applications Slaughter Houses and Meat Procesing Slaughter Houses and Meat Procesing Slaughter houses are places where aggressive conditions dominate. Kingspan cold store panels, available with special finishes (Stainless Stell, Spectrum, PVDF), are the perfect choice to meet the demands of such difficult conditions, and ensure long lasting high quality standards.

21 Slaughter Houses and Meat Procesing Applications 21

22 22 Applications Poultry Processing Plants Poultry Processing Plants Currently, the building material of choice for the construction of poultry slaughter houses and processing facilities is sandwich panels. Kingspan cold store panels offer perfect solutions to fulfill the hygienic requirements of such facilities.

23 Poultry Processing Plants Applications 23

24 24 Applications Seafood Facilities Seafood Facilities Fishery and seafood processing facilities are usually constructed in rural areas. Thanks to its speedy and easy installation, Kingspan cold store panels provide modern hygienic facilities and lean construction benefits for investors.

25 Seafood Facilities Applications 25

26 26 Applications CA Rooms CA Rooms Where thermal and airtightness performance is required, Kingspan CA chambers provide an ideal solution. Both the camlock modular boxes and the chambers built with KS1150 TL/NC panels meet the tightest performance criteria and effectively control temperature flows as well as vapour and humidity levels. Suitable for low and high temperature controlled applications Assure high thermal performance Maintain the temperature of the internal environment Prevent air leakage Resist moisture ingress Minimise the risk of interstitial condensation within the panel Provide a fiber free environment.

27 CA Rooms Applications 27

28 28 Applications Various Food Facilities Various Food Facilities An acknowledged leader in the insulated panel production technologies, Kingspan closely follows new trends and developments in food processing and storing industry, and is devoted to providing top solutions for any industry requirements.

29 Various Food Facilities Applications 29 Cold store and food processing facilities Beverage production facilities Fruit sorting Eco-friendly food production Mushroom growing facilities Canned Foods and Preserves

30 30 Product Range Coldstore Panels Panels for Cold Stores KS1000 RW Roof Panel KS1000 X-dek Roof Panel KS1150 NF/NC Wall & Ceiling Panels KS1150 TF/TL Wall & Ceiling Panels Cold Store Accessories

31 Coldstore Panels Product Range 31 Cold Store/Freezer Chmabers 0 C 10 C 0 C -25 C Cold Store/Freezer Doors Hinged Sliding

32 32 Product Range Coldstore Panels Chill Store, Food Processing and Hygiene Applications. Temperature Range 0 C to +12 C 0 C 10 C Roof & Wall Systems Product Reference Profile Application KS1000 RW Roof slope 4 Roof Systems Product Reference Profile Application KS1000 X-dek Roof slope 0.5 Wall & Ceiling Systems Product Reference Profile Application KS1150 TF Vertical or Horizontal Installed KS1150 TL/NF/NC Vertical or Horizontal Installed

33 Coldstore Panels Product Range 33 Cold Store Applications. Temperature Range 0 C to -40 C 0 C -25 C Wall & Ceiling Systems Product Reference Profile Application KS1150 TL KS1150 NC Vertical or Horizontal Wall & Ceiling Temperature Range 0 C to +12 C, and 0 C to -40 C 0 C 10 C 0 C -25 C Walls & Ceilings Product Reference Profile Application KS1150 TF Vertical or Horizontal Wall & Ceiling KS1150 TL/NF/NC Vertical or Horizontal Wall & Ceiling

34 Panel Specification Wall and Ceiling Application Product reference Panel and Side Lap Details KS1150 TF External Profiles Internal Profiles M (micro) I (minibox) 33,33 33,33 33, mm I (minibox) D (deep) 33,33 33,33 33, KS1150 TL NF/NC M (micro) P (plank)* B (box)* External Profiles Internal Profiles W (wave)* 50 I (minibox) 33,33 33,33 33,33 50 Q (minibox) Cold Store Panels Specification , * Profiles B,P and W available only for NF/NC panels. I (minibox) 33,33 33,33 33,33 B (box) D (deep) Q (minibox) Exterior Roof Systems KS1000 RW External Profiles Internal Profiles T (trapezoidal - 3 ribs) , I (minibox) 33,33 33,33 33,33 B (box) KS1000 X-dek External Profiles Internal Profiles F(flat) V (trapezoidal - 3 ribs 108 mm) * KS100 X-dek with QuadCore will be available soon. U-values for IPN core and weight shown for XM PVC option with internal steel thickness 0,9 mm. Please contact Kingspan for details.

35 Application External Coating Insulation Core Internal Coating U-value [W/m 2 K] D Thickness (mm) Weight kg/m 2 QuadCore IPN Verical or Horizontal Application Poliester Plastisol Spectrum PVDF INOX QuadCore IPN Poliester INOX PVC Foodsafe Spectrum N/A N/A N/A 0,23 0,59 0,44 0,37 0, ,09 10,49 10,89 11,69 Vertical or Horizontal Application Poliester Plastisol Spectrum PVDF INOX QuadCore IPN Poliester INOX PVC Foodsafe Spectrum 0,18 0,15 0,12 0,11 0,10 0,09 0,22 0,18 0,15 0,13 0,12 0, ,49 13,29 14,49 15,29 15,69 16,49 Roof Slope 7% (4 ) Poliester Plastisol Spectrum PVDF QuadCore IPN Poliester PVC Foodsafe N/A N/A 0,22 0,18 0,15 0,11 0,50 0,34 0,26 0,21 0,18 0, ,63 10,43 11,23 12,03 12,83 14,43 Roof Slope 1% (0,5 ) PVC, TR20, TR27 membrane or Steel IPN Poliester N/A* N/A* N/A* 0,25 0,20 0, ,13 16,85 18,29 35 Specification Cold Store Panels

36 1 36 Product Range Wall System KS1150 TF/TL/NF/NC Application The KS1150 TF/TL/NF/NC wall systems are through fixed solution which can be laid vertically or horizontally and are suitable for wall cladding on all types of buildings. Dimensions & Weight External Facing Profiles M (micro) P (plank)* B (box)* , W (wave)* I (minibox) Q (minibox) 50 33,33 33,33 33, * Profiles B,P and W available only for NF/NC panels mm Internal Facing Profiles I (minibox) B (box) D (deep) Q (minibox) 33,33 33,33 33, Panel thickness (mm) Weight (kg/m 2 ) sheet 0,5/0,5 mm 10,09 10,49 10,89 11,69 12,49 13,29 14,49 15,29 15,69 16,49 Panel length For panel length under 6 m Panel length is equal or over 6 m and under 12 m Panel length is equal or over 12 m Panel width Thickness Panel thickness d 50 mm Panel thickness 50 mm < d < 100 mm Panel thickness d 100 mm Squarness of the cut end 0.5% of the panel width. Panel bow (Δ1 + Δ2) / 2 10 mm ±4mm ±6mm ±8mm ±3mm ±2mm +3mm -2mm +3mm -3mm Product Tolerances All materials intended for production of composite panels are in compliance with national regulations and standards. Dimensional tolerances of Kingspan insulated panels correspond to EN annex D. Available Lengths The standard panel length is between 3 and 14,5 meters. It is possible to deliver panels shorter than 3 m and longer than 14,5 m, but this should be discussed with Kingspan first. Certification Reference Kingspan possesses a wide range of insulated panel approvals (building, technical, thermal, static, fi re, acoustic). In case you require further information, please contact Kingspan Technical department.

37 Wall System KS1150 TF/TL/NF/NC Product Range 37 Steel Galvanic protection options 1. Hot-dip zinc coated steel with a total of 225 or 275 g/m 2 of zinc, according to 10346:2011. This can be finished with a number of coatings Polyester, Spectrum, PVDF, Plastisol and Foodsafe finishes. 2. Austenitic stainless steel type 1,4301 according to EN Substrate thicknesses Standard external sheet thickness 0,50 mm. Standard internal sheet thickness 0,50 mm. Other thicknesses are available by arrangement with Kingspan. External Coating Options 1. Standard Polyester PES Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25 μm. 2. PVDF PVDF offers unequalled colour and gloss retention and good corrosion resistance. The nominal coating thickness is 25 μm. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver. Internal Coating Options 1. Polyester Polyester coating with a nominal thickness of 15 μm. The standard colour is grey white, (similar RAL 9002). 2. FoodSafe The surface of this 150 μm thick polymer coating is non-toxic and resistant to mould, durable and easy to clean. It is chemically inert and safe for continuous contact with unpacked food. The standard colour is white. Consult Kingspan about the availability of other colours. Other coating systems are available by discussion with Kingspan. Contact Kingspan Technical Services. Insulation Core Rigid QuadCore or Firesafe IPN closed-cell foam is the standard insulating core used. It is made to a non-deleterious specifi cation with Zero Ozone Depletion Potential ODP and is CFC/HCFC free. Seals KS1150 TF panel side joints have factory applied anticondensation tape, and KS1150 NF panel joints are fitted with seals into the grooves for better airtightness and anticondensation. 3. Spectrum Kingspan Spectrum is a 50μm Polyurethane coated semi gloss finish with a slight granular effect. It offers an outstanding durability- and weather resistance performance, excellent corrosion and UV-resistance as well as high color & gloss retention characterstics. Its superior fl exibility enables high resistance against mechanical damages. Kingspan Spectrum is available in a wide range of solid and metallic colours. Furthermore it is free of clorine, phtalates and plasticizers and 100% recyclable. 4. Plastisol 200 µm Plastisol is a high performance coating system with a grain finish and a nominal thickness of 200 μm. Typical properties of Plastisol are excellent abrasion, high corrosion resistance, excellent fl exibility and therefore very good scratch resistance.

38 38 Product Range Wall System KS1150 TF/TL/NF/NC Performance Thermal Insulation according to EN ISO Panel Thickness U-value (mm) QuadCore IPN 40 N/A 0,59 50 N/A 0,44 60 N/A 0, ,23 0, ,18 0, ,15 0, ,12 0, ,11 0, ,10 0, ,09 0,11 U Thermal transmittance W/m 2 K Biological Kingspan insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are nondeleterious. Acoustic Panel Thickness (mm) Single figure weighted sound reduction R w (db) Building Regulations Kingspan KS1150 TF/TL/NF/NC insulated sandwich panels apply to the european standard EN 14509: Self-supporting double skin metal faced insulating panels and conform to additional National Building Regulations and standards. Quality Kingspan insulated sandwich panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO9001:2010 standards, ensuring long term reliability and service life Fire KS1150 TF/TL/NF/NC insulated sandwich panels have been tested and approved and comply with National Building Regulations and standards. Panel type Core thickness Fire resistance KS1150 TF EI EI 30 KS1150 TL EI EI EI15 KS1150 NF/NC EI 15 (IPN)/ EI 30 (QuadCore) EI 15 (IPN)/ EI 60 (QuadCore) Packing Standard packing road transportation KS1150 TF/TL/NF/NC panels are stacked weather side to internal side. The top, bottom, sides and ends are protected with foam and timber packing and the entire palette is wrapped in plastic. The number of panels in each pack depends on panel thickness and length. The table below is shown as a guide. Quantities are reduced for exceptionally long panels. Typical palette height is 1,100 mm. Maximum palette weight is 4,200 kg. Panel core thickness (mm) Number of panels in package Delivery All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client. Site Installation Site assembly instructions are available from Kingspan. Kingspan will arrange training of the site fitters and supervisors if requested. Guarantees & Warranties Kingspan will provide external coating, product guaranties on an indiviual project basis.

39 Wall System KS1150 TF/TL/NF/NC Product Range 39 FM Approved Wall & Ceiling System Food Safe & Hygiene Safe Structural Integrity Thermal Barrier Vapour & Airtight Barrier The wall and ceiling system must effectively perform the following functions over the lifecycle of the building: Food and hygiene safe FireSafe property protection Provides a thermal barrier Provides a vapour and airtight barrier Resists moisture ingress Suitable for wash and clean down Walk-on ceilings Light weight contruction Low energy operating costs

40 40 Product Range Wall System KS1150 TF/TL/NF/NC Load span table for KS1150 NF/NC - ceiling Maximum uniform distributed load (kn/m 2 ) Span L Panel thickness (mm) linear meters [m] Static diagram Comments: maximum span takes into account panel dead weight; other constant and variable loads must be considered seprately maximum deflection for short term and long term load is L/200 table values are valid for temperature gradient over panel of 0 C up to the value shown in the table header temperature is treated as permanent load (ie. including creep effect if adverse) table values were calculated for panels with Box/Box profiles all values and calculations shown in the tables are consistent with EN Maximum deflection L/200 Temperature gradient 20 C Exterior coating thickness tn (mm) 0.6 Interior coating thickness tn (mm) 0.4 Load span table for KS1150 TF/NF/NC - ceiling Maximum uniform distributed load (kn/m 2 ) Span L Panel thickness (mm) linear meters [m] Static diagram Comments: maximum span takes into account panel dead weight; other constant and variable loads must be considered seprately maximum deflection for short term and long term load is L/200 table values are valid for temperature gradient over panel of 0 C up to the value shown in the table header temperature is treated as permanent load (ie. including creep effect if adverse) table values were calculated for panels with Box/Box profiles all values and calculations shown in the tables are consistent with EN Maximum deflection L/200 Temperature gradient 20 C Exterior coating thickness tn (mm) 0.5 Interior coating thickness tn (mm) 0.5

41 Wall System KS1150 TF/TL/NF/NC Product Range 41 Load span table for KS 1150 TL/NF/NC - ceiling Maximum uniform distributed load (kn/m 2 ) Span L linear meters [m] Panel thickness (mm) Comments: maximum span takes into account panel dead weight; other constant and variable loads must be considered seprately maximum deflection for short term and long term load is L/200 table values are valid for temperature gradient over panel of 0 C up to the value shown in the table header temperature is treated as permanent load (ie. including creep effect if adverse) table values were calculated for panels with Box/Box profiles all values and calculations shown in the tables are consistent with EN Static diagram Maximum deflection L/200 Temperature gradient 50 C Exterior coating thickness tn (mm) 0.5 Interior coating thickness tn (mm) 0.5

42 42 Product Range Wall System KS1150 TF/TL/NF/NC Load span table for KS1150 NF/NC - wall Maximum uniform distributed load (kn/m 2 ) Span L linear meters [m] Panel thickness (mm) Comments: maximum span takes into account panel dead weight; other constant and variable loads must be considered separately maximum deflection for short term and long term load is L/200 table values are valid for temperature gradient over panel of 0 C up to the value shown in the table header temperature is treated as permanent load (ie. including creep effect if adverse) table values were calculated for panels with Minibox/ Minibox profiles all values and calculations shown in the tables are consistent with EN Static diagram Maximum deflection L/200 Temperature gradient 20 C Exterior coating thickness tn (mm) 0.6 Interior coating thickness tn (mm) 0.4

43 Wall System KS1150 TF/TL/NF/NC Product Range 43 Load span table for KS1150 NF/NC - wall Maximum uniform distributed load (kn/m 2 ) Span L linear meters [m] Panel thickness (mm) Comments: maximum span takes into account panel dead weight; other constant and variable loads must be considered separately maximum deflection for short term and long term load is L/200 table values are valid for temperature gradient over panel of 0 C up to the value shown in the table header temperature is treated as permanent load (ie. including creep effect if adverse) table values were calculated for panels with Minibox/Minibox profiles all values and calculations shown in the tables are consistent with EN Static diagram Maximum deflection L/200 Temperature gradient 20 C Exterior coating thickness tn (mm) 0.6 Interior coating thickness tn (mm) 0.4

44 44 Product Range Wall System KS1150 TF/TL/NF/NC Load span table for KS1150 TL/NF/NC - wall Maximum uniform distributed load (kn/m 2 ) Span L linear meters [m] Panel thickness (mm) Static diagram Comments: maximum span takes into account panel dead weight; other constant and variable loads must be considered separately maximum deflection for short term and long term load is L/200 table values are valid for temperature gradient over panel of 0 C up to the value shown in the table header temperature is treated as permanent load (ie. including creep effect if adverse) table values were calculated for panels with Minibox/Minibox profiles all values and calculations shown in the tables are consistent with EN Maximum deflection L/200 Temperature gradient 50 C Exterior coating thickness tn (mm) 0.5 Interior coating thickness tn (mm) 0.5 Load span table for KS1150 TL/NF/NC - wall Maximum uniform distributed load (kn/m 2 ) Span L linear meters [m] Panel thickness (mm) Static diagram Comments: maximum span takes into account panel dead weight; other constant and variable loads must be considered separately maximum deflection for short term and long term load is L/200 table values are valid for temperature gradient over panel of 0 C up to the value shown in the table header temperature is treated as permanent load (ie. including creep effect if adverse) table values were calculated for panels with Minibox/Minibox profiles all values and calculations shown in the tables are consistent with EN Maximum deflection L/200 Temperature gradient 50 C Exterior coating thickness tn (mm) 0.5 Interior coating thickness tn (mm) 0.5

45 Wall System KS1150 TF/TL/NF/NC Product Range 45 Kingspan cold store panel systems provide high performance environments where precise temperature control and strict hygiene are required.

46 46 Product Range Accessories for Cold Stores Accessories for Cold Stores Code Drawing Description Production possibilities EX.15 Plinth profile (PVC) Max. length - 4 lm INJ.21 Plinth stop end (left +right) MOQ 10 pcs INJ.31 Internal corner cap (PVC) MOQ - 4 pcs INJ.88 External corner cap (PVC) MOQ 4 pcs EX14 + EX28 Rounded corner profile (PVC) Max. length - 4 lm INJ.352A Rounded corner stop end (left +right) MOQ 10 pcs

47 Accessories for Cold Stores Product Range 47 Code Drawing Description Production possibilities INJ.59 Internal corner cap (PVC) MOQ 4 pcs INJ.297 External corner cap (PVC) MOQ 4 pcs PUL.11 Omega poliester ceiling profile Max. length - 4 lm A95 Square M10 distancing nut MOQ 10 pcs P08W Self-drilling stitching screw MOQ 500 pcs P02 or P04 Self tapping or self-drilling screw MOQ 100 pcs

48 48 Product Range Accessories for Cold Stores Code Drawing Description Production possibilities K151 Drip flashing Max. length - 6 lm K187 External corner flashing Max. length - 6 lm K106 Internal corner flashing Max. length - 6 lm K170 Vertical junction flashing Max. length - 6 lm Z04 U - profile Max. length - 6 lm

49 Accessories for Cold Stores Product Range 49 Code Drawing Description Production possibilities Z04.T U - Thermaprofile Max. length - 6 lm P04 Self tapping or self-drilling screw MOQ 100 pcs P04 Self-drilling screw for Z03 MOQ 250 pcs P17 PE sealing tape 20x5mm MOQ 20lm P29 Butyl rubber sealant Ø4mm MOQ 9 lm

50 50 Cold Store Cold Store & Freezer Chambers - camlock Cold Store & Freezer Chambers - camlock Production details Wall and ceiling panel Cold rooms 80 mm thick Freezer rooms 100 mm thick Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density Camlock assembly Floor panel Exterior - galvanized steel covered with 25 μm PES coating in RAL 9002 Interior waterproof plywood, to be covered with corrugated aluminum sheets during assembly (included) Foamed-in-place polyurethane insulation of 40 kg/m 3 density Camlock assembly Door Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density Rising hinges Frame built into the wall panel Freezer rooms door equipped with heating wire Door dimensions: 800 x 2000 mm or 900 x 2000 mm Dimensions Width: multiples of 275 mm module Depth: multiples of 275 mm module (max 3500 mm) Height: 2100 mm up to max 3300 mm

51 Cold Store & Freezer Chambers - camlock Cold Store 51 Options: Other colours from the RAL collection Foodsafe a 150 μm thick, chemically inert coating for interior and food processing applications Stainless steel, smooth Stainless steel, grained Non-standard coating on one or both sides Cold store chamber without floor

52 52 Cold Store Cold Store & Freezer Chambers - camlock ,03 m 2 1,64 m ,55 m 2 2,46 m ,06 m 2 3,28 m ,1 m 2 5,6 m Depth ,9 m 2 6,73 m 2 Width

53 Cold Store & Freezer Chambers - camlock Cold Store ,25 m 2 2,85 m ,37 m 2 4,28 m ,49 m 2 5,7 m ,12 m 2 8,63 m ,55 m 2 10,36 m 2 Depth (outside dimension): cold store room mm freezer room mm

54 54 Cold Store Cold Store Doors Cold Store Doors Hinged Production details: Door leaf 80 mm thick Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density Rouding gasket to seal the contact point between the door leaf and the frame and the space between the door leaves Bottom gasket to seal the space between the door leaf and the threshold Possible unequal door leaf dimensions Door frame Fitted onto the opening Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil 0 C 10 C Foamed-in-place polyurethane insulation of 40 kg/m 3 density Double frame adapted to installation requirements (traditional / insulated panel walls) Hinges and lock Hinges provided by Fermod, French leader in hardware for refrigeration industry Rising hinges Locks provided by STUV, German leader in cold store door hardware Safety lock with key Door adjustment without disassembly Standard dimensions range One-leaf min. 800 x 2000 mm max x 2500 mm Double-leaf min x 2000 mm max x 2800 mm 0 C 10 C

55 Cold Store Doors Cold Store 55 Cold Store Doors Sliding Production details: Door leaf 80 mm thick Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density Rouding gasket to seal the contact point between the door leaf and the frame Bottom gasket to seal the contact point between the door leaf and the floor or the threshold Door frame Fitted onto the opening Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density One-sided or double frame depending on the door size Adapted to assembly requirements 0 C 10 C Hardware Provided by Fermod, French leader in hardware for refrigeration industry The door drops and seals to the frame Sealing clamps fixed to the floor Door adjustment without disassembly Standard dimensions range Min 1000 x 2000 mm Max 3000 x 3000 mm

56 56 Cold Store Freezer Doors Freezer Doors Hinged Production details: Door leaf 100, 120 mm thick Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density Rouding gasket to seal the contact point between the door leaf and the frame Bottom gasket to seal the space between the door leaf and the threshold Door frame Fitted onto the opening Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density Double sided (interior/exterior) for installation in insulated panel walls One-sided for traditional assembly Hardware Provided by Fermod, leader in hardware for refrigeration industry Rising hinges Safe lock provided with key Door adjustment without disassembly Standard dimensions range Min 800 x 2000 mm Max 1500 x 2500 mm

57 Freezer Doors Cold Store 57 Freezer Doors Sliding Production details: Door leaf 100, 120 mm thick Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density Rouding gasket to seal the contact point between the door leaf and the frame Bottom gasket to seal the contact point between the door leaf and the floor or the threshold Door frame Fitted onto the opening Galvanized steel covered with 25 μm PES coating in RAL 9002; protection foil Foamed-in-place polyurethane insulation of 40 kg/m 3 density One-sided or double frame depending on the door size Adapted to assembly requirements Equipped with heating wire to prevent steam condensation Hardware Provided by Fermod, French leader in hardware for refrigeration industry The door drops and seals to the frame Sealing clamps fixed to the floor Door adjustment without disassembly Standard dimensions range Min 1000 x 2000 mm Max 3000 x 3000 mm

58 58 ColdZone Construction Construction Kingspan has a dedicated Technical Services team to support property owners, designers and contractors with industry leading experience, knowledge and expertise in providing best practice solutions input and advice on any project. Solutions for construction performance and building physics issues Working construction details Model specifications Site works and building method information

59 Construction ColdZone 59

60 60 ColdZone Selection Guidelines Selection Guidelines COOKING/BAKING FRYING PROCESS AREAS FOOD PROCESSING AREAS FRUIT & VEGETABLES SHORT TERM 8ºC TO 12ºC CHILLED PROVISIONS 0ºC TO 5ºC CHILL DISTRIBUTION DEPODS 0ºC TO 5ºC MORTUARY FRUIT & VEGETABLES LONG TERM FRESH MEAT MEAT CHILLING FROZEN MEAT SHORT TERM -18ºC FROZEN FOODS SHORT TERM -18ºC FROZEN MEAT LONG TERM FROZEN FOODS LONG TERM FROZEN FISH LONG TERM FROZEN VEGETABLES ICE CREAM BLAST FREEZING ENVIRONMENTAL TEST CHAMBER APPLICATION (TYPICAL) - 60 IACSC Guidelines for the Design, Specification, Construction, Maintenance and Fire Management of Insulated Envelopes for Temperature Controlled Environments

61 Construction ColdZone 61 KS1150 TF/TL/NF/NC - Recommended spans KS1150 TL/NC/NF mm Max. ceiling span mm KS1150 TL/NC/NF mm Max. ceiling span mm KS1150 TL/NC/NF mm Max. ceiling span mm KS1150 TL/NC/NF mm Max. ceiling span mm Wall height mm Wall height mm Wall height mm Wall height mm Wall height mm KS1150 TF/TL/NC/NF mm Max. ceiling span mm KS1150 TF/NC/NF - 80 mm Max. ceiling span mm KS1150 TF/NC/NF - 60 mm Max. ceiling span mm Wall height mm Wall height mm The load data, the following assumptions apply: Wall: KS1150 TF/NF/NC panels 60, 80 and 100 mm thick Temperature difference between the two side of panels 20 C Permissible deflection L/150 Internal distributed load (internal pressure) - 0,30 kn/m 2 Ceiling: KS1150 TF/NF/NC panels 60, 80 and 100 mm thick Temperature difference between the two side of panels 20 C Permissible deflection L/200 Loads: weight of the panel, 0.90 kn load is centered in the middle of the span, UDL 0,25 kn/m 2 KS11500 TF/NF/NC panels 120, 150, 170 and 200 mm thick KS1150 TF/NF/NC panels 120, 150, 170 and 200 mm thick Temperature difference between the two side of panels 50 C Temperature difference between the two side of panels 50 C Permissible deflection L/150 Permissible deflection L/200 Internal distributed load (internal pressure) - 0,30 kn/m 2 Loads: weight of the panel, 0,90 kn load is centered in the middle of the span, UDL 0,25 kn /m 2 KS1150 TF panel side joints have factory applied anti-condensation seal fitted into the groove to automatically seal the joint between panels. KS1150 TL panels are available with thickness mm, and their joints are not fitted with seals.

62 62 ColdZone Panel Joint Details Side joint - KS1150 TF D Vapour-resistant sealant (site applied) Module Fire safe sealant (if required) Anti-condensation seal EXTERIOR Side joint - KS1150 NF/NC Sealing tape (waterproof) EXTERIOR Side joint - KS1150 TL Fire safe sealant (if required) Site applied sealing bead (if required) Module Module Module Module Module D D Sealing tape factory applied (airtightness), NF panels only INTERIOR INTERIOR Site applied sealing bead (if required) Site applied dhesive on the PUR base Vapour-resistant sealan (site applied) EXTERIOR INTERIOR

63 Panel Joint Details ColdZone 63 Side lap KS1000 RW Side lap stitching fastener (at 500 mm) Anti-condensation tape (factory applied) PVC sealing tape (factory applied) or Butyl sealing tape (site applied) 6 mm dia. vapour seal when required (site applied) Note: Self-adhesive sealant tape PE 20x5 to be continuously applied between liner and steel support only at ridge/eaves/end lap locations where the internal junction requires sealing. Roof purlin Side lap KS1000 X-dek (option 1) Waterproof membrane adhered or mechanically fixed by others Preliminary hole filled with PUR canister foam after installation of fastener Concretre structure Site applied butyl sealant Direct fastener at each rib - diameter min 5,5 + washer 19mm Side lap - KS1000 X-dek (option 2) Preliminary hole filled with PUR canister foam after installation of fastener Spreader plate Concretre structure Site applied butyl sealant Direct fastener at each rib - diameter min 5,5 + washer 19mm

64 64 Construction Construction Details Kingspan KS1150 TL/NC for coldstore applications Construction Details Concrete Structures Roof Panel Purlin Concrete Beam Ceiling Concrete Column Wall Panel Reinforced Concrete Floor Heat Insulation Floor Water Insulation Lean Concrete

65 Construction Details Construction 65 Kingspan KS1150 TL/NC for coldstore applications Construction Details Concrete Structures Purlin Hanger Tiege Ceiling Wall Panel Wall Panel Steel Column Wall Panel Reinforced Concrete Floor Heat Insulation Floor Water Insulation Lean Concrete

66 66 Construction Construction Details Kingspan KS1150 TL/NC for coldstore applications Construction Details Suspended Ceiling Details Coldstore Application: Intermediate Ceiling Support - HILTI system solution beam clamp MQT mounting rail MQT-41 cap MQZ-E41 threaded rod support MQA-M10B M10 threaded rod M10 nut M10 nut turnbuckle rail nut MQZ-L11 0 C 10 C 0 C -25 C end detail for freezer applications: - M10 threaded rod - M10 nut - cover cap

67 Construction Details Construction 67 Kingspan KS1150 TL/NC for coldstore applications Construction Details Suspended Ceiling Details Coldstore Application: Intermediate Ceiling Support - HILTI system solution with additional mounting rail beam clamp MQT mounting rail MQT-41 cap MQZ-E41 threaded rod support MQA-M10B M10 nut M10 threaded rod rail nut MQZ-L11 turnbuckle mounting rail MQT-41 end detail for freezer applications: - M10 threaded rod - M10 nut - cover cap 0 C 10 C 0 C -25 C

68 68 Construction Construction Details Kingspan KS1150 TL/NC for coldstore applications Construction Details Suspended Ceiling Details Coldstore Application: Ceiling Edge Support - HILTI system solution beam clamp MQT cap MQZ-E41 mounting rail MQT-41 sleeve connector M10 threaded rod threaded rod support MQA-M10B M10 nut M10 nut rail nut MQZ-L11 0 C 10 C 0 C -25 C end detail for freezer applications: - M10 threaded rod - M10 nut - cover cap

69 Construction Details Construction 69 Kingspan KS1150 TL/NC for coldstore applications Construction Details Suspended Ceiling Details Coldstore Application: Suspended Ceiling Detail - OMEGA Profile Threaded metal rod of 10mm or 12mm diameter Turnbuckle Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound K124 flat profile Flexible sealing compound Canister applied insulation M10 or M12 nut Watertight rivet type SFS Bulb-Tite with cover cap OMEGA profile Spacer washer Sealing compound Coldstore Application: Suspened Ceiling Detail - T Profile Threaded metal rod of 10mm or 12mm diameter Clamp (hanger) Canister applied insulation Flexible sealant 0 C 10 C 0 C -25 C T profile Sealant Watertight rivet type SFS Bulb-Tite with cover cap

70 70 Construction Construction Details Kingspan KS1150 TL/NC for coldstore applications Construction Details Vertically Laid Panels - Base & Floor Details Coldstore Application (ti<ºc): Base and Floor Detail - Exterior Wall option 1 KS 1150 TL Flexible sealing compound KS 1000 AWP Flexible sealing compound L 50x50x4 Watertight rivet type SFS Bulb-Tite with cover cap Self-drilling stainless steel screw with washer, seal and plastic cap C11 starter profile Watertight rivet type SFS Bulb-Tite with cover cap C12 starter profile Metal facing removed along the depth of the insulation layer Floor layers as in the building specification

71 Construction Details Construction 71 Kingspan KS1150 TL/NC for coldstore applications Construction Details Vertically Laid Panels - Base & Floor Details Coldstore Application (ti<ºc): Base and Floor Detail - Exterior Wall option 2 KS 1150 TL 0 C -25 C KS 1000 AWP Flexible sealing compound L 50x50x4 Watertight rivet type SFS Bulb-Tite with cover cap C11 starter profile Plinth profile Self-drilling stainless steel screw with washer and seal Self-drilling stainless steel screw with washer, seal and plastic cap Watertight rivet type SFS Bulb-Tite with cover cap C12 starter profile Metal facing removed along the depth of the insulation layer Floor layers as in the building specification

72 72 Construction Construction Details Kingspan KS1150 TL/NC for coldstore applications Construction Details Vertically Laid Panels - Base & Floor Details Coldstore Application (ti<ºc): Base and Partition Wall Detail option 1 Flexible sealing compound Flexible sealing compound 0 C -25 C metal facing removed along the depth of the insulation layer floor layers as in the building specification

73 Construction Details Construction 73 Kingspan KS1150 TL/NC for coldstore applications Construction Details Vertically Laid Panels - Base & Floor Details Coldstore Application (ti<ºc): Base and Partition Wall Detail option 2 Plinth profile Self-drilling stainless steel screw with washer and seal Plinth profile Self-drilling stainless steel screw with washer and seal metal facing removed along the depth of the insulation layer 0 C -25 C floor layers as in the building specification

74 74 Construction Construction Details Kingspan KS1150 TL/NC for coldstore applications Construction Details Vertically Laid Panels - Wall Joint Details Coldstore Application (ti<ºc): Corner - Wall to Wall option 1 Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound K142 ext. corner profile metal facing removed and panel core cut out at α=0,5xd-10[mm] depth Canister applied insulation Flexible sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Watertight rivet type SFS Bulb-Tite with cover cap C2 int. corner profile Sealing compound

75 Construction Details Construction 75 Kingspan KS1150 TL/NC for coldstore applications Construction Details Vertically Laid Panels - Wall Joint Details Coldstore Application (ti<ºc): Corner - Wall to Wall option 2 Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap C2 int. corner profile K142 ext. corner profile metal facing removed along α=d-10[mm] width Canister applied insulation Flexible sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound option 3 Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound K142 ext. corner profile metal facing removed along α=d-10[mm] width Canister applied insulation Watertight rivet type SFS Bulb-Tite with cover cap K106 int. corner profile Flexible sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound option 4 Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound K142 ext. corner profile metal facing removed and insulation layer cut out at α=0,5xd-10[mm] depth Canister applied insulation Flexible sealing compound 0 C -25 C Watertight rivet type SFS Bulb-Tite with cover cap K106 int. corner profile Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound

76 76 Construction Construction Details Kingspan KS1150 TL/NC for coldstore applications Construction Details Vertically Laid Panels - Wall Joint Details Cool Storage Application (ti>0ºc): Corner - Wall to Wall option 1 Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap K142 ext. corner profile metal facing removed along α=d-10[mm] width Canister applied insulation Watertight rivet type SFS Bulb-Tite with cover cap PVC rounded profile Flexible sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound option 2 Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound K142 ext. corner profile metal facing removed and insulation cut out at α=0,5xd-10[mm] depth Canister applied insulation Flexible sealing compound 0 C 10 C Watertight rivet type SFS Bulb-Tite with cover cap PVC rounded profile Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound

77 Construction Details Construction 77 Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall Joint Details Cool Storage Application (ti>0ºc): Partition Wall & Envelope Wall Joint Detail option 1 Canister applied insulation Flexible sealing compound metal facing removed* along α=d-20[mm] width Sealing compound Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Watertight rivet type SFS Bulb-Tite with cover cap C2 int. corner profile C2 int. corner profile option 2 Canister applied insulation Flexible sealing compound metal facing removed* along α=d-20[mm] width Sealing compound Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap K106 int. corner profile Watertight rivet type SFS Bulb-Tite with cover cap K106 int. corner profile 0 C -25 C * for partition wall and envelope wall joints, the metal facing is removed only if the envelope panels are vertically mounted

78 78 Construction Construction Details Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall Joint Details Cool Storage Application (ti>ºc): Partition Wall & Envelope Wall Joint Detail option 1 Canister applied insulation Flexible sealing compound metal facing removed* along α=d-20[mm] width Sealing compound Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Watertight rivet type SFS Bulb-Tite with cover cap PVC rounded profile PVC rounded profile 0 C 10 C * for partition wall and envelpe wall joints the metal facing is removed only if the envelope panels are vertically mounted

79 Construction Details Construction 79 Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall Joint Details Coldstore Application (ti>ºc): Partition Wall Between Cool Storage and Freezer Areas option 1 0 C -25 C C2 int. corner profile metal facing removed along α=d 1 -(D 2 +10)[mm] width Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound PVC rounded profile 0 C 10 C freezer area ti<ºc Watertight rivet type SFS Bulb-Tite with cover cap cool storage ti>ºc Sealing compound Canister applied insulation Watertight rivet type SFS Bulb-Tite with cover cap K124 flat profile Flexible sealing compound exterior side option 2 K106 int. corner profile metal facing removed along α=d 1 -(D 2 +10)[mm] width Watertight rivet type SFS Bulb-Tite with cover cap freezer area ti<ºc Sealing compound PVC rounded profile Watertight rivet type SFS Bulb-Tite with cover cap cool storage ti>ºc Canister applied insulation Sealing compound 0 C -25 C Watertight rivet type SFS Bulb-Tite with cover cap K124 flat profile Flexible sealing compound 0 C 10 C exterior side * for partition wall and envelope wall joints, the metal facing is removed only if the envelope panels are vertically mounted

80 80 Construction Construction Details Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall & Ceiling Joint Details Coldstore Application (ti<0ºc): Corner - Wall to Ceiling option 1 Canister applied insulation metal facing removed and panel core cut out at α=0,5xd-10[mm] depth Bitumin-backed foil Flexible sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound K142 ext. corner profile Watertight rivet type SFS Bulb-Tite with cover cap C2 int. corner profile 0 C -25 C Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap option 2 Canister applied insulation metal facing removed and panel core cut out at α=0,5xd-10[mm] depth Bitumin-backed foil Flexible sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound K142 ext. corner profile Watertight rivet type SFS Bulb-Tite with cover cap K106 int. corner profile 0 C 10 C Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap

81 Construction Details Construction 81 Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall & Ceiling Joint Details Coldstore Application (ti<0ºc): Corner - Wall to Ceiling option 1 Canister applied insulation metal facing removed and panel core cut out at α=0,5xd-10[mm] depth Bitumin-backed foil Flexible sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound K142 ext. corner profile Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap PVC rounded profile option 2 Canister applied insulation Flexible sealing compound metal facing removed* along α=d-20[mm] width Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap PVC rounded profile PVC rounded profile 0 C 10 C * for partition wall and ceiling joints the metal facing is removed only if the partition wall is parallel to the ceiling panels arrangement

82 82 Construction Construction Details Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall & Ceiling Joint Details Coldstore Application (ti<ºc): Partition Wall & Ceiling option 1 Canister applied insulation Flexible sealing compound metal facing removed* along α=d-20[mm] width Sealing compound Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Watertight rivet type SFS Bulb-Tite with cover cap C2 int. corner profile C2 int. corner profile option 2 Canister applied insulation Flexible sealing compound metal facing removed* along α=d-20[mm] width Sealing compound Sealing compound Watertight rivet type SFS Bulb-Tite with cover cap Watertight rivet type SFS Bulb-Tite with cover cap K106 int. corner profile K106 int. corner profile 0 C -25 C * for partition wall and ceiling joints, the metal facing is removed only if the partition wall is parallel to the ceiling panels arrangement

83 Construction Details Construction 83 Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall Details Coldstore Application (ti<ºc): Wall & Purlin Detail for Freezer Areas option 1 nut PVC threaded rod of 10mm or 12mm diameter cap Spacer washer cap nut option 2 nut PVC threaded rod of 10mm or 12mm diameter cap Spacer washer cap nut To be applied only after consultation with Kingspan Technical Services 0 C -25 C

84 84 Construction Construction Details Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall Details Coldstore Application (ti>ºc): Wall & Purlin Detail option 1 Self-drilling stainless steel screw with washer, seal and plastic cap option 2 Self-drilling stainless steel screw with washer, seal and plastic cap

85 Construction Details Construction 85 Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Vertically Laid Panels - Wall Details Coldstore Application: Window Mounting Detail option 1 Canister applied insulation Canister applied insulation Window frame Insulating double/triple layered window pane option 2 Heating wire Canister applied insulation Canister applied insulation 0 C 10 C

86 86 Construction Construction Details Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Door Assembly Coldstore Application (ti>0ºc): Door assembly - hinged, one leaf Assembly to insulated wall panel single frame Clear installation opening (H + 1) Clear opening (H) Assembly to insulated wall panel double frame, vertical section Maximum assembly dimension (S + 200) Clear opening (S) Clear installation opening (S + 2)

87 Construction Details Construction 87 Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Door Assembly Assembly to insulated wall panel - threshold Insulated wall panel 2 Frame 3 Door leaf 4 Plug 5 Castel bolt 6 Bottom gasket 7 M10 metal rod 8 0 level 4 7 Assembly to insulated wall panel double frame Insulated wall panel 2 External frame 3 Door leaf 4 Castel bolt 5 M10 metal rod 6 Plug 7 Internal frame 6 3

88 88 Construction Construction Details Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Door Assembly Coldstore Application (ti>0ºc): Door assembly - hinged, two leaf Assembly to insulated wall panel - threshold Insulated wall panel 2 Frame 3 Door leaf 4 Plug 5 Castel bolt 6 Bottom gasket 7 M10 metal rod 8 0 level Assembly to insulated wall panel double frame Insulated wall panel 2 External frame 3 Door leaf 4 Washer 5 M10 metal rod 6 Plug 7 Internal frame 6

89 Construction Details Construction 89 Kingspan KS1150 TL/NC for Coldstore Applications Construction Details Door Assembly Assembly to insulated wall panel double frame Coldstore Application (ti<0ºc): Door assembly - hinged, one leaf Assembly to insulated wall panel one-sided frame, vertical section Insulated wall panel 2 Frame Clear installation opening (H + 1) Clear opening (H) Maximum assembly dimension (H + 100) 3 Door leaf 4 Plug 5 M10 ertalone rod 6 Plug 7 Internal frame 8 Heating wire Assembly to insulated wall panel steel threshold Assembly to insulated wall panel double frame, vertical section Maximum assembly dimension (S + 240) Clear installation opening (S + 2) Clear opening (S) 1 Insulated wall panel 2 Frame 3 Door leaf 4 Plug 5 Castel bolt 6 Threshold at h=floor level inside, eg. 100 mm 7 M10 ertalone rod 8 0 level 9 Floor level within the chamber

90 90 Construction Construction Details Kingspan KS1150 TL for Coldstore Applications Construction Details Door Assembly Coldstore Application (ti>0ºc): Assembly to insulated wall panel double frame Door assembly - sliding Clear installation opening ( S + 2) Frame Clear opening (S) Frame Panel Panel Frame Frame Frame 80 Maximum assembly dimension (2S + 540) Assembly to insulated wall panel double frame Assembly to insulated wall panel double frame Panel Insulated wall panel 2 Frame 3 Door leaf 4 M10 bolt with plug 5 Plug 6 M10 metal rod 7 Internal frame 8 Rail 1 Insulated wall panel 2 Frame 3 Door leaf 4 M10 metal rod 5 Plug 6 Internal frame

91 Construction Details Construction 91 Kingspan KS1150 TL for Coldstore Applications Construction Details Door Assembly Coldstore Application (ti<0ºc): Door assembly - sliding Assembly to insulated wall panel one-sided frame Assembly to insulated wall panel, rail double frame Insulated wall panel 3 2 Frame 3 Door leaf 4 Heating wire in the threshold Heating wire in the frame 6 Embedded threshold 5 7 Rail 8 Internal frame Clear installation opening (H + 1) Clear opening (H) 100 Maximum assembly dimension (H + 240) Frame Ertalone rod 10 Plug Assembly to insulated wall panel double frame Clear installation opening (S + 2) Clear opening (S) Frame Panel Panel Frame 100 Frame Frame Maximum assembly dimension (2S + 540)

92 92 ColdZone Handling Instructions Handling Instructions During loading and unloading by forklift, panels should not be damaged by fork impacts and also there should be enough span between fork supports in order to avoid unacceptable deflection of panels. The pallets should be unloaded on site by a suitable crane, using strapping, not cables. A load distribution apparatus ( as shown ) should be used for long panels and care should be taken for lifters not to crash the sides of panels. Touching edges need to be protected. The panels must be carried edge-wise to avoid bending and the female part of the male-female joint should not be used as a hand-grip.

93 Handling Instructions ColdZone 93 Panels should be cut to size by using a suitable compass saw or circular hand saw.the sawing blade should cut the metarial cold, so that the panel surface is not damaged. The protective film put on the panels at the factory should be removed immediately after installation and certainly not later than two weeks. Warning: Long term storage of the panels with protective film may damage the coating. Panels should be kept sloppy if there is no closed storage so that the rainwater should not accumulate. Stacked storage for long periods ( more than 4 weeks ) must be avoided. Warning: It is customer s responsibility to protect the panels against fire risks both during storage at site and installation stage.

94 94 ColdZone Handling Instructions The bottom support span should not be wider than 150 cm when packs are to be stacked on top of each other. A maximum of two packs are recommended in a pile. The panel s surface should be kept clear of dust and direct sunlight. They should be stored on flat, clean and hard surface and preferably in covered places, at job site. Condensation should be avoided with sufficent aeration, leaving the cover open a little at the top but ensuring that the wind cannot blow it off. Water must not be allowed to condense or enter between the panels, since it can cause corrosion. The calculation regarding the loading capacity of cold store panels are made by taking its own weight and temporary service load during the assembly, into consideration. Air conditioning equipment or such devices should not be installed in Wall and Roof Panels. In addittion, personnel shouldn t be allowed to walk on panels and materials shouldn t be moved by using panels. Warning: Do not forget to use Pressure Compensation Valve in your cold stores.

95 Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.