Manufacturing Systems

Transcription

1 Manufacturing Systems Manufacturing Systems - English 2014 v0614 Manufacturing Systems for Residential, Institutional, Commercial and Industrial Buildings

2 Choosing the right FRAMECAD Manufacturing System for your requirements PROFILE / GAUGE RELATIONSHIP 300mm 250mm FL mm PROFILE C WEB 150mm 120mm 100mm 89mm F450iT TF550H Welcome to the future of efficient, rapid, modern methods of construction FRAMECAD started over 25 years ago. The expert FRAMECAD team combines the know-how from 900 combined year s worldwide experience in the construction industry, along with 460 years combined experience in the developing and supporting the use of steel frame construction. FRAMECAD puts its experience to work to help its customers succeed. 75mm 63mm F325iT 0.0mm 0.55mm 0.75mm 0.95mm 1.15mm 1.55mm 1.95mm 2.45mm STEEL GAUGE (BMT) Design, Software, Engineering, Manufacturing and Building Solutions. With FRAMECAD, Design, Software, Engineering, Manufacturing Solutions, and Global Support coupled with FRAMECAD Building Product supply chain, all processes involved in designing and building with Cold Formed Steel are seamlessly integrated. This means design, engineering, production planning, factory management, material management and automated steel frame production are all within your direct control, allowing you to optimise production efficiencies in ways never before possible. Customers gain confidence as FRAMECAD Design and Build Solutions can be used for buildings anywhere in the world because they have been independently certified by the world s most recognised quality assurance systems and organisations. ICC - ESR-2364 ( International Building Code) CE CPD-0200 ( European Union Compliance) ATI - CCR ( Architectural Testing Inc. - Accredited under ISO and ISO 17025) FRAMECAD heavy duty frame and truss manufacturing equipment is engineered for fast, high volume production of Cold Formed Steel structures, with accuracy that is determined by the system, not the skill level of the factory workers or on site assemblers. BUILDING HEIGHT G6 G5 G4 G3 G2 G1 Floor Level Roof Truss Only MANUFACTURING SYSTEM BUILDING SIZE Frame and Truss Frame and Truss Frame and Truss Dedicated Flooring System TM300iT F325iT F450iT TF550H FL650

3 Truss / Wall Frame / Joist Truss / Wall Frame / Joist F325iT - Innovation, Compact, Fast, Reliable & Versatile Manufacturing System F450iT Heavy Duty, Fast, Integrated & Precision Manufacturing System Housing Social Housing Light Commercial Transportable & Modular Low Rise (less than 3 levels) Roof Truss System Floor Truss/ Joist System Facades Increased Efficiency & Production through advanced auto gauging system. Faster production & Less Maintenance Costs Typical production output up to 750 lim/hr. Unrivalled Versatility with a full range of punching functions that allows an entire building (walls, truss abd floors) to be constructed using a single steel profile Value Engineering, software incorporates light gauge steel building codes and will output calculations as required. Next Generation Technology, Online Remote Diagnostic Support & Specialist Machine Production Data reporting with built in Internet connectivity. Heavy residential buildings Light industrial buildings Heavy high walls Heavy trusses Heavy flooring Short span flooring Ideal solution for producing G+2 to G+4 storey construction 100% New Zealand designed and built to New Zealand quality standards Designed for ease of onsite assembly Comprehensive range of FRAMECAD spare parts (common to F325iT) for ease and speed of maintenance and servicing Fully integrated with FRAMECAD software, and FRAMECAD s online applications (MyFRAMECAD). Internet and WiFi capable Offers full framing capabilities, with 11 frame and truss tooling punches and an additional spare tool for custom tool on request at time of purchase of manufacturing system Framing product is a boxable section, providing easy assembly for heavy building requirements. Specially designed flanges make boxing in heavy gauge material easy Can be included as part of 40ft FRAMECAD Mobile Factory Autogauging system that automatically adjusts gauge range when required Page 1 Patented Quick Access dimple punch, which provides increased serviceability and improved general operation Page 2

4 Truss / Wall Frame / Joist Truss / Wall Frame / Joist TF Heavy Duty, High Production, Integrated & Precision Manufacturing Solution Low & Mid-Rise Buildings Mass Housing Transportable & Modular Commercial Warehouses / Storage Cyclonic regions Higher Production Speeds and Greater Quality Product with 14 roll forming stations. Added Functionality & Flexibility with the extra length & tooling of the TF machines. Greater Versatility of Applications with comprehensive punching operations hydraulics cooling system. Increased Capacity and Optimisation with optional strong axis trusses and integrated analysis software. Page 3

5 - Truss / Wall Frame / Joist ST1000-ST1200 Multi Profile Heavy Duty & Versatile Manufacturing Solution FL650 Heavy Duty, High Production Specilised Flooring Solution : Low, Mid and High Rise Buildings Mass Housing Offsite Transportable, Modular & Pods Educational Buildings and Hospitals Warehouses / Storage Large Scale Partitioning Greater Flexibility & Versatility with multiple profiles from 50mm (2 ) to 300mm (12 ). Reduced Labour Costs & Increased Production Capacity with advanced, automatic, servo-adjusted roll forming bed, allowing quick & seamless changeover of profile sizes. High Load Applications for Industrial, Commercial and Residential Segments with heavy duty gauge capacity up to 2mm (14g) TCT thickness. More Up-Time with precision auto gauging between coil thickness. Real Time Assembly in line with production through automatically adjusting rollers from C to U (Stud to Plate). Minimise Waste & Optimise Material Use through innovative pre-shear and control software. Multi-level Residential Multi-level Commercial Mezzanines Greater Span Capacity & Value Engineering with heavy duty gauges up to 2.5mm (12g) Maximises the Living Space by reducing the interior floor height. Fast Track Rapid Production for high volume projects with line speeds up to 13,550m/hr (4,430ft/hr). Minimise Waste & Optimise Material Use with innovative pre-shear and control software. Provision for Easy Installation of all HVAC and MEP with large customised service holes up to O165mm (6.5 ) without compromising the joint strength. Reduced Labour Costs with ready to assemble, pre-labeled components through automatic punching and printing. Rapid On-Site Assembly with greater quality through pre-punched and lanced fixing tab and panelised floors. Page 4 Page 5

6 TM300iT Compact, Optimised, High Production, Roof Truss Solution FB150i - High Production, Optimised Dual Profile Roof & Ceiling Battens (Purlins) Large Scale Roof Projects Integrated with FRAMECAD Build and Design solution to existing international standards Roofing Systems for Residential and Commercial Thermal Cavities Leveling Surfaces Value Engineering, software incorporates light gauge steel building codes and will output calculations as required for environmental considerations such as cyclonic, fire, and seismic. Reduce Overhead Costs; requires small factory space, but delivers a very high output High Volume. Typical production output 700m/hr (2,300ft/hr). Up to four (4) times faster production than competitors. Increase Margins by manufacturing trusses up to 30% faster than wood. As the system is automated, your steel trusses will be consistently accurate to within ±0.5mm every time for quick and easy assembly. Greater Accuracy & Increased Production Speeds with high speed servo motors and controllers. Supports a Wide Range of External and Internal Cladding Systems such as concrete tiles, steel sheeting, fibre cement, MgO board, and plasterboard. Greater Value Engineering & Cost Efficiencies with optimised profiles. Greater Acceptability with internationally recognised profiles with supporting span tables. Improved Factory Output & Increased Return on Investment within a very short time with high speed productivity. Real Time Assembly in line with production through automatically adjusting rollers from C to U (Stud to Plate). Better Material Handling with safety edges and knurling. Optimised Material Use for roof systems with strong axis orientation profile and specialised punching. Page 6 Page 7

7 MOBILE FACTORY The FRAMECAD Mobile Factory can easily be fitted with either the FRAMECAD F325iT, F450iT or FRAMECAD TM300iT machines Disclaimer: Image and branding may differ to actual FRAMECAD Rapid Deployment, Purpose Build Mobile Factory Rapid Deployment Projects Projects in Remote Locations On-site Construction Disaster Relief and Reconstruction Rapid & Easy Deployment. Typically into production within 4-6 hours from arrival with fully self contained factory with all functioning components housed within the container. Optimised Material Handling & Flow with customised layout & designer container. Dedicated Power Supply with built-in, self contained diesel generator. Ability to Transport Internationally with ISO certified container. Safe Transport & Fast Set-Up Time with machine and decoiler securely mounted. Reduced Noise & Better Temperature Control with insulated walls and roof. Optimal Working Environment with air-conditioning (heating & cooling) along with plastic curtains for front and side doors. Page 8

8 This document has been published for the purpose of providing information of a general nature only. Further, no guarantee, warranty, or any other form of assurance is given as to the accuracy, currency or completeness of the information provided. Accordingly, any reliance on, or use, by you of any information contained within this document for any purpose whatsoever shall be entirely at your own risk, and any liability to you is expressly disclaimed to the maximum extent permitted by law. FRAMECAD Ltd, logos and Trademarks are the property of FRAMECAD Ltd.. Reproduction of any part of this document is prohibited, except with the prior written consent of FRAMECAD Ltd. We have offices here: Auckland, New Zealand (Head Office) Dubai, UAE Dallas, USA Hong Kong Melbourne, Australia Johannesburg, South Africa Manufacturing Systems - English 2014 v0614