2120 SW Poma Drive; Palm City, Florida Phone Fax

Transcription

1 2120 SW Poma Drive; Palm City, Florida Phone Fax

2 IMPORTANT NOTICE READ THIS MANUAL COMPLETELY BEFORE BEGINNING INSTALLATION OF THE 1.75 INCH SNAP LOCK (MIAMI SERIES) PANEL SYSTEM. SUNLAST METAL DETAILS MUST BE FOLLOWED TO INSURE APPROPRIATE WARRANTIES REMAIN IN AFFECT. ALWAYS INSPECT EACH AND EVERY PANEL AND ALL ACCESSORIES BEFORE INSTALLATION. NEVER INSTALL ANY PRODUCT IF ITS QUALITY IS IN QUESTION. NOTIFY SUNLAST METAL IMMEDIATELY IF ANY PRODUCT IS BELIEVED TO BE OUT OF SPECIFICATION OR HAS BEEN DAMAGED DURING SHIPPING. IF THERE IS A CONFLICT BETWEEN OUR ENGINEER S EVALUATION REPORT AND THE DETAILS IN THIS MANUAL, THE ENGINEER S EVALUATION REPORT WILL TAKE PRECEDENCE. Installations contained herein were in effect at the time of this installation manual creation and approved for publishing. Sunlast Metal reserves the right to discontinue products or change specifications at anytime without notice. To ensure that you have the latest material available please contact Sunlast Metal directly. Installation Details are for illustration purposes only can may not be suitable for all building designs or conditions. All projects should be engineered to conform to applicable building codes and regulations. For complete performance specifications and any disclaimers, please consult your local Sunlast Metal representative.

3 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) TABLE OF CONTENTS A. Technical Information Sheet. Page 4 B. General Panel Description. Page 5 C. Handling & Storage Specifications.. Page 6 D. Panel Details.... Page 7 E. Clip Details.. Page 8 F. Installation Details.. Page 9 G. General Installation Instructions.. Page 10 H. Installation Sequences.. Page 11 I. Flashing/Trim Metal Details. Page 13 J. Installation Details 1. Eave Drip (EDBN-SS175). Page Box Gutter (BG-SS175). Page Gable Rake (GR-SS175). Page Peak Flashing (PF-SS175).... Page Peak Flashing 2 (PF2-SS175). Page Gambrel Flashing (GF-SS175). Page Transition Flashing (TF-SS175). Page Ridge / Hip Cap - (RHC-SS175). Page Valley (V-SS175).. Page Side Wall Flashing (SW-SS175).. Page Side Wall Flashing 2 (SW2-SS175).. Page End Wall Flashing (EW-SS175).. Page End Wall Flashing 2 (EW2-SS175).. Page 27

4 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) TECHNICAL INFORMATION SHEET 1. Minimum Recommended Slope is 2:12. For slopes less than 3:12, please refer to Florida Building Code (FBC) section and/or FBC section Support Type: Wood Deck - 15/32 (min) or greater Plywood, or Wood Plank (0.42 min specific gravity) Snap Lock Panels are a 24 Gauge Steel Roof Panels mechanically attached to Plywood Deck with panel Clips and Screws. They must be installed over a completely waterproofed structure in order to ensure watertightness. If the waterproof membrane is mechanically attached with metal fasteners of any type, fasteners should be covered to protect the under-side of the metal roof panels, or the use of non-corrosive, plastic tags can be used if applicable manufacturer of the fasteners and FBC permits it. Any mechanically attachment device that does not lay flat on the deck will telegraph through the panels and appear as oil canning. 4. Underlayment specifications will be determined at time of estimate, but all underlayment will be in compliance with FBC Section Insulation is optional, but must comply with FBC Section When insulation is incorporated, fastener length shall conform to penetrate through bottom of support a minimum of 3/16. General Insulation Details: Type: Rigid Insulation Board Thickness: 3 (Max.) Density: 2.25 pcf (lbs/ft³) min., or Compressive Strength: 20 psi (Min.) 6. Panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the panel at or near the point of attachment. Oil canning is not a cause for rejection of the panels. 7. For the proper clip/fastener application, please see the Clip Spacing section of this installation manual. For Clip spacing along the length of the panel, use the wind upload table on the bottom of Page 8 in conjunction with the local governing code. 8. For continuous panels over 30 feet, please contact Sunlast Metal for direction. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

5 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) GENERAL PANEL DESCRIPTION 14", 16", or 18" Panel Width Available Stiffening Ribs Optional (Flat w/clip Relief Shown) PANEL NAME: PANEL MATERIAL: PANEL THICKNESS: PANEL WIDTH: 1-3/4 Snap Lock (Miami Series) Steel 24 Gauge (Min.) 14, 16 or 18 (Max.) Coverage PANEL RIB HEIGHT: 1-3/4 YIELD STRENGTH: 40 ksi (Min.) CORROSION RESISTANCE: In compliance with FBC Section ASTM A792 Coated, or ASTM A653 - G90 Galvanized Steel COATINGS / FINISHES: OPTIONAL STIFFENING RIBS: Galvalume Plus w/additional Acrylume (Mill Finish) Kynar 500 FSF Striations, Ribbon Beads, Pencil Beads (Flat - Standard) SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

6 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) HANDLING & STORAGE SPECIFICATIONS The information provided are suggested guidelines and not intended to cover all applications or building requirements. It is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other safety regulations are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the material. PERSONAL HANDLING When handling metal panels care should be taken to protect the panels from scratching or abrasion. Pulling panels across one another may cause scratches to the surface film. Individual panels should be carried vertical to the ground to avoid bending the material. PANEL INSPECTION All material should be inspected upon delivery. Any damage or moisture intrusion should be reported to a Sunlast office representative within 48 hours and notated on the Delivery Ticket. MECHANICAL HANDLING A forklift or crane can be used to handle unopened bundles, but care must be taken to ensure equal distribution of weight across the entire panel. Spread the forklift forks to their maximum width in order to ensure equal weight distribution. Use of a spreader bar, when using a crane, will enable equal distribution of weight. Cable supports should be avoided at all costs. FIELD CUTTING Some field cutting and fitting of pre-manufactured panels is to be expected. Minor field corrections is considered normal operation. Always cut one panel at a time. For small cuts, hand-held shears (tin-snips) can be used. For best results an electric shear may prove useful. After cutting metal panels, ensure that all metal shavings are removed from the panel before installation to avoid rust stains, which will void the warranty. PROTECTING & STORING Material should be left in a secure location to avoid the possibility of theft. To protect the metal panels from weather conditions it should be tarped (non-plastic material) and stored at least 4 above ground with one end elevated slightly higher to allow moisture to run off. If metal panels become wet, they should be individually removed from the bundled stack and dried. Prolong storage is not recommended. If immediate installation is not possible, additional care should be taken to ensure that rust or watermarks do not develop. Do not store sheet metal roofing materials in contact with other materials that might cause staining, denting or other surface damage. Store sheet metal materials away from uncured concrete or masonry. FASTENING DETAILS The use of proper fasteners and installation procedures is an important factor in the overall appearance and performance of the metal roofing system. When using metal fasteners with clips, be sure that you do not over tighten - causing the fasteners to strip the decking. Also, not tightening the fastener enough will not allow the proper compression of the clip to the decking. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

7 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) PANEL DETAILS Wood Deck (15/32" Min.) Integral Snap-Lock (1-3/4" Rib Height) One-Piece Fixed Clip Clip Relief #10 x 1-1/2" Pancake-Head Wood Screw METAL PANELS: 24 Gauge (Steel) INSTALLATION METHOD: Refer to drawings on Page 9 FASTENER TYPE: FASTENER SIZE: Pancake-Head Wood Screw #10 x 1-1/2 (2 per Clip) FASTENER CORROSION RESISTANCE: Per FBC Section and FASTENER STANDARD: Per ANSI / ASME B MINIMUM FASTENER PENETRATION: Through bottom of support - minimum 3/16. PANEL RIB INTERLOCK: Snaplock (Panel Ribs shall be fully engaged to form and integral snap-lock) SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

8 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) CLIP DETAILS Isometric View - 1-3/4" Clip CLIP MATERIAL: Galvanized Steel (24 Ga) INSTALLATION METHOD: Refer to drawings on Page 9 CLIP SPACING: Refer to Table A on Page 9 CLIP TYPE: CLIP SIZE: YIELD STRENGTH: One-Piece, Fixed Clip (Wide) x (Long) x (High) 40 ksi (Min.) CLIP CORROSION RESISTANCE: Per FBC Section and SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

9 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) INSTALLATION DETAILS SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

10 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) GENERAL INSTALLATION INSTRUCTIONS The information provided are suggested guidelines and not intended to cover all applications or building requirements. It is the responsibility of the designer/installer to ensure that this information meets particular building conditions and/or code requirements. It is also the responsibility of the installer to ensure that all OSHA and/or other regulations are understood and upheld. Sunlast Metal will not be held liable for any claim which arise out of handling or installation of the material. GENERAL PANEL INSTALLATION There are three main measurements that are critical when installing metal roof panels: the length required at the eave, the peak end and the amount of panel lap (if required). In each case a certain measurement is required. Check each measurement to ensure panel placement gives you the distance required at the eave and peak. In most cases, any variance can be taken out at the eave or peak. Insure that the structure is square and true before beginning panel installation. If the structure is not square, the panels will not properly seal at the side-laps. Start the first panel square to the eave by using the 3, 4, 5 Triangle Method (See Below). Green or damp lumber is not recommended. Moisture released from the damp lumber may damage the metal panels. Nails installed on green or damp lumber may back out. Drive fastener so that it is secure against the metal but does not bind. Overdriven fasteners will also increase the amount of oil canning that is present in the metal roof panels. Do not leave any fasteners that missed the substrate. Remove any loose shavings left on the roof immediately to prevent corrosion or rust. After installing the roof system, remove any debris such as leaves or dirt to prevent moisture from getting trapped on the panels. TRIANGLE METHOD 1. Establish a line from Point A to Point B by temporarily marking each point with a nail. The line must be parallel to the eave. In this example, we are going to determine that this line is going to be 3 feet in length (This is the 3 side of the Triangle). NOTE: For larger 3, 4, 5 Triangles - multiply each side of the triangle by the desired increase in size. For example, if the roof panels are 25 feet from the Eave to Ridge, multiply each side by a factor of 6 for an 18, 24, 30 Triangle. Obviously the shorter the vertical length of the triangle is, the better accuracy you will have when squaring off. 2. Using two tape measures, locate Point C by hooking one tape measure to the nail at Point A and a second tape measure at Point B. Extend the tape measures until they cross and meet at 4ft on the Point A tape measure and 5ft on the Point B tape measure. Then place another temporary nail at this juncture. 3. Hook a chalk line onto Point A and pull it in line with Point C and then mark you chalk line on the roof deck. This will be your square reference line for the panel installation. 4. Mark chalk lines parallel with the square reference line out ahead of the panel installation so that panel square can be checked as the panels are installed. Suggested line spacing is one foot beyond 3 panels wide or about 7 feet. 5. Check for square by measuring the distance from the installed panel edge to the chalk line at both the eave and ridge ends. If the measurements match, then the installed panels are square, if not, adjustments must be made to bring the panels back to square. NOTE: Please take care when attempting to adjust for square. If completed improperly then oil canning will become present. 6. See the following pages for a step-by-step process. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

11 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) POINT C RAKE Using two tape measures, locate Point C by hooking one tape measure to Point A and the other tape measure to Point B, then extending both tape measures until they cross at the 4ft and 5ft increments (shown here). Then place a temporary nail at this intersection. ROOF SLOPE These are the 4ft and 5ft sides of the Triangle. RIDGE RAKE POINT A 1 POINT B 2 3 EAVE 1 Establish a line from Point A to Point B by temporarily marking each point with a nail. The line must be parallel to the eave and in this example 3ft Long (This is the 3 side of the Triangle). POINT C RAKE 3 Connect a chalk line to Point A s nail and then pull it to Point C s nail. Then mark your chalk like on the roof deck. This is your square reference line for your panel installation. NOTE: ROOF SLOPE RIDGE RAKE POINT A For larger distances just multiply each side of the triangle by the desired size. For instance if the Eave to Ridge height is 25ft then multiply each side by 6 to get an Triangle. EAVE SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

12 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) RIDGE 4 Use two tape measures, on at the ridge and eave ends of the Square Reference Line and measure out 1 foot past 3 panel wide, or up to a maximum of 10 feet. Then hammer another temporary nail at the eave and run a chalk line to the ridge at the same length RAKE ROOF SLOPE SQUARE REFERENCE LINE RAKE EAVE 5 Check for square by measuring the distance from each installed panel edge to the chalk line at both the eave and ridge. If the measurements do not match, then the installed panels are not square and need to be adjusted. Be careful not to cause oil canning when attempting to adjust panels. RIDGE 1 2 RAKE RAKE 1 2 EAVE SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

13 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) INSTALLATION SEQUENCES 1. Moisture Barrier - Install Moisture Barrier according to the manufacturer instructions. 2. Fascia Trim - Install the fascia trim along all eaves and rakes. 3. Eave Trim - Install the Eave Trim along all eaves lapping over Fascia Trim. 4. Valley Trim - Install the Valley Trim over the Eave Trim, working from the Eave to the Valley Peak. 5. Metal Roof Panels - Install the panels over the Eave and Valley Trims. Do not install panels where the trim laps under the panels. 6. Hip Trim - Install the Hip Trim over the Metal Roof Panels just installed. 7. Ridge Trim - Install the Ridge Trim over the Hip Trim intersection and valley peak. 8. Transition Trim - Install the Transition Trim over the low slope panels and moisture barrier. 9. Metal Roof Panels - Complete the panel installation - installing the high panels over the Trim Transition and the remaining exposed locations. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

14 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) INSTALLATION SEQUENCES - CONTINUED 10. Rake Trim - Install the Rake Trim over the panels along all Gable Rake edges. 11. Peak Trim - Install the Peak Trim over the panels. 12. Ridge Trim - Install the Ridge Trim over the Panels. 13. Side Wall Trim - Install Sidewall Trim over the panels. 14. Side Wall Trim (Rear View) 15. End Wall Trim - Install End Wall Trim over the panels. SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

15 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) FLASHING / TRIM METAL DETAILS BULLNOSE EAVES DRIP 4" 1" 2-1/2" BOX GUTTER (6 STANDARD) 1" 3/4" 2-1/2" 1" 6" 5" 1/2" S.O. = 8 6" S.O. = 22-1/4 (Standard) GABLE RAKE 3-3/8" PEAK / HIGH END FLASHING 5" 3/4" 4-1/4" 1/2" 5" 1/2" S.O. = 5-1/8 GAMBREL FLASHING S.O. = 11 TRANSITION FLASHING 6" 6" 6" 3/4" 3/4" 6" S.O. = 12-3/4 S.O. = 12-3/4 SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

16 OFFICE: (772) TOLL FREE: (877) 8-METAL-6 FACSIMILE: (772) FLASHING / TRIM METAL DETAILS RIDGE / HIP CAP (HEMMED) VALLEY 5-1/4" 1" 3/4" Hem 9" 9" S.O. = 12 SIDEWALL FLASHING S.O. = 20 END / HEAD WALL FLASHING 4" 5" 4" 5" 3/4" S.O. = 9-3/4 3/4" S.O. = 9-3/4 SEE SUNLAST FOR CURRENT INFORMATION SUBJECT TO CHANGE WITHOUT NOTICE

17 EDBN - SS175 2" = Cleat #10 x 1-1/2" Pancake-Head Wood Screw Bullnose Cleat #30 Felt (Min.) Plywood Decking (15/32" Min) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A Eave Drip - SS175 (Bullnose) DWG NUMBER EDBN-SS175 SHEET 1 OF 1

18 BG-SS175 #10 x 1-1/2" Pancake-Head Wood Screw 1/8" x 3/16" Stainless Steel Pop Rivet Box Gutter Strap (Sized to Gutter) Box Gutter (6" x 6" Standard) #30 Felt (Min.) Plywood Decking (15/32" Min) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A Box Gutter - SS175 DWG NUMBER BG-SS175 SHEET 1 OF 1

19 GR-SS175 1" 1-7/8" 1-1/8" Gable Cleat 2-1/2" #10 x 1-1/2" Pancake-Head Wood Screw Z Closure 1/2" Buytl Tape Sealant Pop Rivet (Stainless Steel) #30 Felt (Min.) Plywood Decking (15/32" Min) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A GABLE RAKE - SS175 DWG NUMBER GR-SS175 SHEET 1 OF 1

20 PF-SS175 1" 1-7/8" 1-1/8" #10 x 1-1/2" Pancake-Head Wood Screw Pop Rivet (Stainless Steel) 1/2" Buytl Tape Sealant #30 Felt (Min.) Decking (15/32" Min.) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A Peak Flashing - SS175 DWG NUMBER PF-SS175 SHEET 1 OF 1

21 PF2-SS175 1" 1-7/8" 1-1/8" Cleat 2-1/2" #10 x 1" Pancake-Head Wood Screw Pop Rivet (Stainless Steel) 1-3/4" 1/2" Buytl Tape Sealant #30 Felt (Min.) Decking (15/32" Min.) DRAWN CHECKED ENGINEER APPROVED Sunlast Metal, Inc. SIZE A SCALE 2 : 1 REV A Peak Flashing2 - SS175 DWG NUMBER PF2-SS175 SHEET 1 OF 1

22 GF-SS175 1" 1-7/8" 1-1/8" #10 x 1-1/2" Pancake-Head Wood Screw Buytl Tape (1/2" Min.) Sealant Z Closure #30 Felt (Min.) Plywood Decking (15/32" Min) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A GAMBREL FLASHING SS175 DWG NUMBER GF-SS175 SHEET 1 OF 1

23 TF-SS175 1" 1-7/8" 1-1/8" #10 x 1-1/2" Pancake-Head Wood Screw 1/2" Buytl Tape Sealant #30 Felt (Min.) Plywood Decking (15/32" Min) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A TRANSITION FLASHING SS175 DWG NUMBER TF-SS175 SHEET 1 OF 1

24 RHC-SS175 1" 1-7/8" 1-1/8" #10 x 1-1/2" Pancake-Head Wood Screw Pop Rivet (Stainless Steel) 1/2" Buytl Tape Sealant #30 Felt (Min.) Decking (15/32" Min.) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A Ridge/Hip Cap - SS175 DWG NUMBER RHC-SS175 SHEET 1 OF 1

25 V - SS /2" 2" 3/8" Valley Cleat #10 x 1-1/2" Pancake-Head Wood Screw Valley Cleat Butyl Tape Sealant Sealant #30 Felt (Min.) Plywood Decking (15/32" Min.) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A Valley - SS175 DWG NUMBER V-SS175 SHEET 1 OF 1

26 SW - SS175 1" #10 x 1-1/2" Pancake-Head Wood Screw 1-7/8" Buytl Tape 1-1/8" Stainless Steel Pop Rivet Sealant #30 Felt (Min.) Plywood Decking (15/32" Min.) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A Side Wall 1 - SS175 DWG NUMBER SW-SS175 SHEET 1 OF 1

27 SW2 - SS175 1/4" 1/2" 2" Counter Flashing 1/4" Closed Hem 2" 1/2" 1" 1-7/8" #10 x 1-1/2" Pancake-Head Wood Screw 1-1/8" #10 x 1-1/2" Hex-Head Wall Screw (Counter Flashing) Counter-Flashing (5-1/2" S.O.) Buytl Tape Stainless Steel Pop Rivet Sealant #30 Felt (Min.) Plywood Decking (15/32" Min.) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A Side Wall 2 - SS175 DWG NUMBER SW2-SS175 SHEET 1 OF 1

28 EW - SS175 1" 1-7/8" 1-1/8" #10 x 1-1/2" Pancake-Head Wood Screw Buytl Tape Sealant #30 Felt (Min.) Plywood Decking (15/32" Min.) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A End Wall - SS175 DWG NUMBER EW-SS175 SHEET 1 OF 1

29 EW2 - SS175 1/4" 1/2" 2" Counter Flashing 1/4" Closed Hem 2" 1/2" 1" 1-7/8" #10 x 1-1/2" Pancake-Head Wood Screw 1-1/8" #10 x 1-1/2" Hex-Head Wall Screw (Counter Flashing) Counter-Flashing (5-1/2" S.O.) Buytl Tape Sealant #30 Felt (Min.) Plywood Decking (15/32" Min.) DRAWN CHECKED ENGINEER APPROVED SCALE Sunlast Metal, Inc. SIZE A 2 : 1 REV A End Wall 2 - SS175 DWG NUMBER EW2-SS175 SHEET 1 OF 1