TRENDLINE ROOM SYSTEM

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1 TRENDLINE ROOM SYSTEM

2 4 5 CONTENTS 2 4 CUSTOMER BENEFITS At a glance. 3 6 TRENDLINE ROOM SYSTEM Anything but standard THREE STOREYS And still room for one more. 14 TRENDLINE PARTITION WALL SYSTEM For clear boundaries SOUNDPROOFING Designed to aid concentration. 20 FIRE PREVENTION For your safety. 22 OUR PRODUCT RANGE Success on all fronts. 28 MORE CONSTRUCTION AND ROOM SYSTEMS Even more possibilities Partition wall system Single-storey, four-sided, free-standing Two-storey, three-sided, with wall alignment Three-storey, three-sided, with wall alignment, part mounted on steel platform Outdoor use iso pro

3 Customer benefits. At a glance. Efficient assembly/disassembly thanks to high degree of prefabrication of roof, walls and intermediate ceilings walls of up to 4,000 mm in height made of one piece without separate attachment Choice of individual sizes and layouts thanks to flexible wall fittings High-quality aluminium-effect outer finish with fine-lined texture, RAL colour 9006 White Aluminium (dirt-resistant), smooth inner finish, RAL colour 9010 Pure White Wall thickness 60 mm, binding sections and upper parts of panels made of galvanised and coated sheet steel, 60 mm polyurethane infill; optional infill: rock wool 4 Appearance and design of door leaf to match wall, 60 mm thick, extensively glazed upper section, clearance dimensions (W x H) 935 x 2,457 mm, hinges with threedimensional adjustment facility Single-storey and two-storey roof designed with a load-bearing capacity of 1 kn/man load as standard, dust-proof sealing and 100 / 80 / 60 mm of sound insulation No need for extensive platform constructions and support pillars on the ground floor or first floor for two-storey and three-storey room systems, thanks to load-bearing wall structures Easy sandwich infill processes for simple alignment with existing walls or pillars unproblematic addition of openings Electrical equipment and lighting completely pre-fitted as turnkey installations with test certificate; optional: materials only or materials and labour for installation by the customer High degree of flexibility and minimal follow-up costs thanks to virtually non-destructive disassembly, portability and expandability TRENDLINE room system, two-storey, three-sided, ground floor: office/information point, first floor: office, staggered roof design to allow for pipes/cabling, L x W x H approx. 6,000 x 3,500 x 5,400 mm Cantilevered, unsupported staircase platforms or galleries/walkways 5

4 TRENDLINE the film. The formation of a room-in-room solution: kleusberg.de/trendline 6 7 TRENDLINE room system. Anything but standard. The intelligent TRENDLINE room-in-room system combines good looks with a high degree of flexibility. The modular system is based on prefabricated units, making construction and assembly processes particularly straightforward. Versatile rooms with various potential uses can therefore be erected in factories in next to no time. The TRENDLINE room system can be individually adapted and tailored entirely to the needs of its future users. It is assembled quickly, can be up to three storeys high, and can be supplied fully fitted.

5 H 2,700 mm 8 9 H 4,100 mm H 2,700 mm platform-mounted TRENDLINE room system, single-storey, four-sided, open-plan office / three separate offices, L x W x H approx. 8,000 x 15,000 x 2,910 mm

6 10 11 TRENDLINE room system, two-storey, four-sided, ground floor: training room, two open-plan offices, upper floor: control room, washrooms L x W x H approx. 34,000 x 5,000 x 5,860 mm

7 Three storeys. And still room for one more. The TRENDLINE room system developed by KLEUSBERG enables you to make efficient use of existing space in production halls and distribution warehouses by adding room-in-room solutions up to three storeys high. You can maximise the space available on a small footprint, by adding offices, team rooms or changing rooms, for example. And, as always, TRENDLINE satisfies practically every wish in terms of fittings, convenience and looks. Extensive glazing provides a good view of everything that is going on in the factory. Needless to say, the TRENDLINE room system will meet your fire safety and sound insulation requirements TRENDLINE room system, three-storey, two-sided, ground floor, first and second floor: single and double occupancy offices, L x W x H approx. 20,500 x 8,800 x 8,850 mm Instead of extending the factory in the conventional and inflexible way you build inside the factory in a flexible and more economic way

8 TRENDLINE partition wall system. For clear boundaries. The TRENDLINE partition wall system is the safe way to achieve a clean break between different zones and working areas. Customer benefits. At a glance. Strong footings for base attachment no props in the way supporting the wall Structural analysis taking due account of impact load Integrated supports flush with the wall (up to 3,100 mm) Efficient assembly/disassembly guaranteed by a high degree of prefabrication of wall elements 14 15

9 Soundproofing. Designed to aid concentration. In addition to the standard sound insulation (R w 28 db), TRENDLINE room systems can be supplied with enhanced soundproofing with a rating of R w 36 db, as may be required on noisy production lines, for example. This can provide protection against the consequences of prolonged exposure to noise. Holistic sound insulation. Soundproofing tests on the entire building structure. Rock wool insulation Sound insulation sealing package Soundproofing double glazing Suspended acoustic ceiling TRENDLINE room system with increased sound insulation: Sound reduction index R w 36 db, as measured in building and confirmed by test report number in accordance with ISO 140-5, e. g. at a frequency of 1,250 Hz, R w 39 db (may vary from building to building). Rock wool insulation with raised relative density/increased tare weight in wall and door panels and in the roof Soundproofing double glazing for glass partitions and single/double doors 16 Sound insulation sealing package with special sound-absorbing joint sealing tape, fitted between the wall/wall and wall/roof sections and in the individual glass partitions and solid partitions Suspended acoustic ceiling providing additional roof soundproofing and optimising the room acoustics Soundproofing bottom door seal designed to close the gap between the door and the floor Optional: Vibration absorbing cushion to reduce structure-borne sound The above features can be combined individually depending on the specifications or requirements. In order to be able to provide you with soundproofing ratings achieved in practice, KLEUSBERG generally carries out tests on the fully-installed TRENDLINE room system, taking account of all wall, door and roof sections. This is due to the inaccuracy and unsuitability of conventional methods of measurement used with other systems. Optional: Vibration absorbing cushion Soundproofing bottom door seal

10 Fire prevention. For your safety. Fire prevention systems developed by KLEUSBERG equate to built-in safety. Our extensive expertise is invested in these systems along with our many years of experience with other building system projects, such as hospital construction. This allows us to provide optimum protection for your employees in the event of fire and specific solutions to comply with official regulations. Examples of project-specific, cost-effective fire prevention measures built into the TRENDLINE room system to comply with official regulations: Extensive glazing provides an optimum view of possible sources of fire Emergency exit systems conforming to requirements and regulations Non-combustible class A building materials, as defined by DIN , designed to reduce structural fire loads (class B1 building materials can also be used from experience in conjunction with the use of site sprinkler systems) 21 Designs with F30 and F90 classification for load-bearing structures on the lower floors and for intermediate ceilings in multi-storey buildings On-site fire alarm and sprinkler systems TRENDLINE room system, three-storey, four-sided, partially platform-mounted, ground floor: single occupancy office, first floor: archives, second floor: open-plan office, L x W x H approx. 3,000/10,000 x 5,000 x 8,300 mm

11 Our product range. Success on all fronts. Windows Sliding doors Additional charge for tilt-and-turn windows, clearance dimensions 800/1,280 mm, with 26 mm soundproofing double glazing instead of standard 6 mm float glass panel Do you need a meeting room in your production hall? A separate workshop or an area for high-sensitivity measuring equipment? No problem, since our product range is like a construction kit with individual elements which we can configure as required to cater for your specific accommodation needs. The modern aluminium look offers further key advantages in Additional charge for sliding windows, clearance dimensions 330/1,250 mm, half/vertical sliding section, 6 mm toughened safety glass instead of standard 6 mm float glass panel Note: Limited sound insulation Floors and roof/intermediate ceiling Floor made of wood-based board without insulation Consisting of PE sheeting, 25 mm wood-based boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kn/m² Note: Economic design for stationary use. Only suitable for use if assembled on site on an entirely flat and even surface 22 Screed floor with insulation Consisting of PE sheeting, 80 mm polystyrene insulation boards, 18 mm wood-based boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kn/m² Note: Economic design for stationary use. Only suitable for use if assembled on site on an entirely flat and even surface Steel framework floor without insulation Steel framework floor with insulation Welded steel structure coated in RAL colour 7016 Anthracite Grey, 18 mm wooden composite boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kn/m2 Welded steel structure coated in RAL colour 7016 Anthracite Grey, 50 mm of mineral wood insulation in-between floor panels, 18 mm wooden composite boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kn/m2 Note: Can be used on uneven surfaces Note: Can be used on uneven surfaces Double outer door Single panel in modular dimension of 1,026 mm, clearance dimensions 935/2,457 mm, consisting of galvanised steel sheet casing, coated in RAL colour 9006 White Aluminium, 60 mm sandwich base element with rigid polyurethane foam infill, inner finish comprising galvanised steel sheets coated in RAL colour 9010 Pure White, smooth texture, outer finish in RAL colour 9006 White Aluminium, finelined texture, lock assembly with three keys, glass panel approx. 900/1,350 mm, 6 mm LSG (laminated safety glass) As for single outer door but with active leaf and fixed leaf (active leaf DIN right), modular dimension 2,052 mm, clearance dimensions 1,950/2,457 mm Optional: 60 mm rock wool insulation, RAL colour of customer s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm, soundproofing double glazing, soundproofing bottom door seal As for double outer door but both sides finished in RAL colour 9010 Pure White, smooth texture Single inner door Roof Sandwich panel with 60/100 mm rigid polyurethane foam infill (tongue & groove system), inner finish made of galvanised steel sheet coated in RAL colour 9010 Pure White, smooth texture, outer finish in RAL colour 9006 White Aluminium, finelined texture, with binding sections in RAL colour 9006 White Aluminium, roof edging in steel sheet coated in RAL colour 7016 Anthracite Grey (no additional charge for different RAL colour colour of customer s choice), load-bearing capacity of 1 kn/man-load Optional: 80 mm rock wool insulation, suspended acoustic ceiling Intermediate ceiling in two-storey/three-storey structures Welded steel structure coated in RAL colour 7016 Anthracite Grey (no additional charge for different RAL colour of customer s choice), single panel in modular dimension of 1,026 mm, binding sections on all sides in RAL colour 7016 Anthracite Grey, ceiling panelled inside with white coated wood-based boards, 120 mm mineral wool insulation, top layer 22 mm wooden composite boards (tongue & groove system), 2 mm PVC flooring (mottled anthracite), PVC baseboard (black), load capacity 2 kn/m² Note: Single-storey structure suitable for use as storage area Optional: Suspended acoustic ceiling As for single outer door but both sides finished in RAL colour 9010 Pure White, smooth texture Double-leaf design (modular dimension 2,052 mm) Clearance dimensions 926/2,476 mm, base as for single outer door, with binding sections in RAL colour 9006 White Aluminium, 760/1,300 mm glass panel, sill height 1,060 mm, 6 mm LSG, PVC window strip (white), runner and carriage, inset recessed handle on inside and outside, hook lock with three keys, floor roll, brush seal Clearance dimensions 1,892/2,476 mm, base as for single outer door, with binding sections in RAL colour 9006 White Aluminium, 760/1,300 mm glass panel, sill height 1,060 mm, 6 mm LSG, PVC window strip (white), runner and carriage, inset recessed handle on inside and outside, hook lock with three keys, floor roll, brush seal Note: Limited sound insulation Note: Limited sound insulation Optional: 60 mm rock wool insulation, RAL colour of customer s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm Optional: Single-leaf design (modular dimension 2,052 mm), 60 mm rock wool insulation, RAL colour of customer s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm Doors Single outer door Single-leaf design (modular dimension 1,026 mm) Electrical equipment Optional: 60 mm rock wool insulation, RAL colour of customer s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm, soundproofing double glazing Ventilation Turnkey installation Lighting SI Double inner door Electric wall-mounted fan with air vent and on/off switch Sub-distribution board including circuit-breaker, earth leakage trip, full wiring and test certification, on/off switch, light fittings including lamps, cable duct at sill height, sockets, telephone sockets and data outlet Throughput 60 m3/h, 125 m3/h Sound pressure level 25 db, 32 db Note: Guideline ventilation requirement, e. g. 45 m3/h per person in open-plan office, limited sound insulation Optional: Supply of material only Air conditioning Heating Compact wall-mounted air conditioner Wall-mounted electric convection heater Cooling model Cooling capacity 2,700 W Heat output 2,000 W Heat output 3,000 W Cooling/heating model Cooling capacity 2,700 W, heating capacity 2,500 W Note: Guideline heat requirement 40 W per m3 Note: Guideline refrigeration requirement 40 to 60 W per m3, limited sound insulation Optional: Split air conditioner with outside unit and up to four inside units 24

12 Steel platforms addition to the visual aspects. All the surfaces are highly resistant and the entire structure is hard-wearing and easy to clean. Heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm are possible, depending on requirements. The TRENDLINE modular dimension is 1,026 mm. The wall fittings also enable other dimensions to be supplied to specification. Wall elements 25 Lightweight construction Sturdy and barely susceptible to vibration Girders made from galvanised cold-rolled C-profiles, square frame pillars/supports in RAL colour 7016 Anthracite Grey, reinforced with support struts (without nuisance cross bracing) in RAL colour 7016 Anthracite Grey, load capacity 350 to 1,000 kg/m2, platform surface 38 mm wooden composite board (tongue & groove system), top surface untreated, underside white Girders and pillars/columns made of hot-rolled steel profiles in RAL colour 7016 Anthracite Grey, reinforced by frame alignment in support area (without nuisance struts and cross bracing), load capacity 350 to 1,000 kg/m2, platform surface 38 mm wooden composite board (tongue & groove system), top surface untreated, underside white Optional: Sound insulation in floor Full outer wall Full outer/inner adjustable wall (made to measure) Single element in modular dimension of 1,026 mm, consisting of sandwich panel with 60 mm rigid polyurethane foam infill, inner finish comprises galvanised steel sheet coated in RAL colour 9010 Pure White, smooth texture, outer finish in RAL colour 9006 White Aluminium, fine-lined texture, with binding sections in RAL coloiur 9006 White Aluminium As for full outer wall with fixed dimension of up to 1,026 mm Service package Optional: 60 mm rock wool insulation, RAL colour of customer s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm Outer/inner glass wall (made to measure) Full inner wall As for outer glass wall with fixed dimension of up to 1,026 mm As for full outer wall but both sides finished in RAL colour 9010 Pure White, smooth texture Outer glass wall Full outer/inner glass door As for full outer wall but with glass panel measuring approx. 950/1,500 mm, sill height 1,060 mm, float glass 6 mm, PVC window strip (white) As for outer glass wall but full-height glazing (LSG 6 mm) Optional: 60 mm rock wool insulation, RAL colour of customer s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm, soundproofing double glazing Inner glass wall As for outer glass wall but both sides finished in RAL colour 9010 Pure White, smooth texture Staircase: clear stair width 1,000 mm, galvanised metal grating treads, podium surface same as platform surface, steel railing with handrail, knee-height rail and bottom rail Optional: 60 mm rock wool insulation, RAL colour of customer s choice, wall panel heights of 2,600 mm, 2,850 mm, 3,100 mm and up to 4,000 mm, soundproofing double glazing Planning tool for PCs, tablets and smartphones: kleusberg.de/planungstool Optional: Sound insulation in floor Staircase: clear stair width 1,000 mm, galvanised metal grating treads, podium surface same as platform surface, steel railing with handrail, knee-height rail and bottom rail Production site assembly Delivery Unloading and in-plant transport Professional assembly Provision of assembly aids (e.g. forklift truck, scissor lift) Disposal of packaging material Certifiable structural analysis Perfectly put together direct delivery ex works. We will assemble TRENDLINE room systems in our plant up to a maximum size of 6,280 x 3,000 x 2,828 mm (L x W x H). That means they can be quickly positioned with a forklift truck and just as quickly moved elsewhere Optional: Forklift pockets Custom solutions on request. Sanitary facilities with front-wall installation Customised building services (e. g. air conditioning, ventilation, heating) Inspection openings Automatic doors Roller shutters and sectional doors Vertical ladders with safety cages Various staircase designs and stairways Hall partitioning of up to 8,000 mm Roof sections with electric or mechanic opening systems PLANNING TOOL The KLEUSBERG planning tool is an intuitive online facility for the configuration and planning of supervisor s offices or team rooms. It only takes a few minutes to arrive at a detailed estimate of costs including assembly and freight.

13 More construction and room systems. Even more possibilities. Step inside the KLEUSBERG Innovation Forum in Wissen. Modular construction. Custom-built for generations. Unlimited service life, completed 70 % faster, fixed price and deadline guarantee, any size, user-defined layout, energyefficient up to passive house standard Mobile rented buildings. Make room without capital cost. Available quickly, flexible period of use from a few weeks to several years, any size, user-defined layout, all-in service package, purpose-built design.

14 KLEUSBERG GmbH & Co. KG Postfach Wissen Wisserhof Wissen Tel. +49 (0) Fax +49 (0) info@kleusberg.de kleusberg.de