Case Studies on Achieving Significant Development in Rural Road Project

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1 Case Studies on Achieving Significant Development in Rural Road Project Dated : Presented By: Mahesh Hiremath, Chief Operating Officer, K.R.R.D.A, Bangalore

2 1. PROFILE: Roads play major role in Rural development Important sectors like Agriculture, Electrification, Water supply & sanitation, Health and Road are still under process of development in India, especially in rural areas. These roads are either Track or Earthen having road width of about 11 links (8 feet) & at the most 22 links (16 feet) only.

3 ROLE & IMPORTANCE OF RURAL ROADS DEVELOPMENT Connectivity for Poverty reduction strategy. Good passenger transport facility, good accessibility to all sphere of life i.e better education, Health, better marketing facilities for agriculture development, goods transportation Integration with higher category of roads.

4 3. PLANNING & RURAL ROAD STATISTICAL DETAILS i. Block wise (DRRP) rural road plans prepared. ii. iii. iv. Roads developed & improved for connectivity, up gradation of rural roads done in NABARD, PMGSY, NGNRY & in other State funding schemes. Rural Road connectivity is proposed to be carried by improving the link Roads, MRL & upgradation of Roads (CUCPL). Periodical inventory & updation of the existing rural road net work district & block wise

5 RURAL ROAD DETAILS & PERIODICAL IMPROVEMENTS OF RURAL ROADS IN BELLARY DIST. Year B.T Village Roads WBM Gravel Total Village Roads upgraded to MDR / SH New rural roads developed / improved connected Present rural roads density Kms per / Kms / Sqms population (39394) 898 (24730) 2297 (83089) 4397 (147212) 1.79 (2.41) 5.22 (7.68) (38094) 599 (28030) 2662 (83888) 4088 (147212) (2.41) 6.27 (7.68) (58184) 502 (21495) 2766 (75866) 5267 (155545) (2.55) 6.25 (8.11)

6 5. Details of Rural Road Developed Under Various Schemes in Bellary District, Karnataka Schemes Length improved in Kms ( ) PMGSY-I Improved Roads Upgraded as higher Category Roads (MDR) Remarks Completed PMGSY-II Under Progress NABARD Namma Grama Namma Raste Yojane (NGNRY) Funding by State Govt (State: approx) Completed Total

7 Process of Development of Rural Roads 1. Rural roads developed under various schemes 2. DPRs prepared based on IRC, MORD, SP- 20, 72 & The conventional way of improvement of Rural roads is of Construction of embankment, Structural base i.e G.S.B, WBM G-II & G-III and providing PMC as a surface course. 4. In the process of developing rural roads much emphasis is given to use of local material (Marginal Materials). 5. Different Innovative technology methods are also adopted giving importance to R&D in constn. of rural roads.

8 Construction Technology using Marginal Materials & Innovative Methods adopted in constn of rural roads in Bellary Dist, Karnataka Case-1: Using Slag sand as G.S.B layer in lieu of conventional G.S.B layer. Case-2: Using Blast Furnace coarse slag material for Base course in lieu of WBM G-II layer. Case-3: Construction of Base course using soil aggregate Type A (80 80mm down size) in lieu of WBM G-II layer. Case-4:Construction Construction of Base course using Soil aggregate, stone chip grafting & providing PMC as a surface course in lieu of WBM G-II & G-III layer. Case-5: Use of RBI 81 (a innovative method) for Base course using in subgrade/gsb in lieu of conventional WBM G-II & G-III layer.

9 Various stages of photographs of construction using Marginal Material, Adopting Innovative Technology & using machinery are:

10 Case Case-1 Using Slag sand as G.S.B layer in lieu of conventional G.S.B layer Laying of Slag sand (Blast Furnace Slag material) using as G.S.B Slag sand formation as G.S.B Layer using Motor Grader

11 Case-1 Using of Slag sand as a G.S.B layer in lieu of conventional G.S.B layer Slag sand formation as G.S.B Layer using Motor Grader

12 Case-1 Use of Slag sand as G.S.B layer in lieu of conventional G.S.B layer Watering & Consolidation of Slag Sand G.S.B Layer using Soil Compactor

13 Case-1 Use of Slag sand as G.S.B layer in lieu of conventional G.S.B layer Slag Sand G.S.B Layer after compaction

14 Case-2 Using Blast Furnace coarse slag material for Base course in lieu of WBM G-II layer. Mixing of Blast Furnace Slag material using as WBM G-II layer (Using as Marginal Material)

15 Case-2 Using Blast Furnace coarse slag material for Base course in lieu of WBM G-II layer. Loading of Mixed Blast Furnace Slag material as WBM G-II layer (Using as Marginal Material)

16 Case-2 Using Blast Furnace coarse slag material for Base course in lieu of WBM G-II layer. Heap of Mixed Blast Furnace Slag material using as WBM G-II layer (Using as Marginal Material)

17 Case-2 Use of Blast Furnace coarse slag material for Base course in lieu of WBM G-II layer. Blast Furnace Slag material Gradation

18 Case-2 Using Blast Furnace coarse slag material for Base course in lieu of WBM G-II layer. Slag material as a Base Course Layer (in lieu of WBM G-II) after compaction

19 Case - 3 Construction of Base course using soil aggregate in Type A (80mm down size) in lieu of WBM G-II layer. Mixing of Soil Aggregate Material at Quarry

20 Case - 3 Construction of Base course using soil aggregate in Type A (80mm down size) in lieu of WBM G-II layer. Premixing of Soil Aggregate in Quarry

21 Case - 3 Construction of Base course using soil aggregate in Type A (80mm down size) in lieu of WBM G-II layer. Laying of Soil Aggregate using Grader

22 Case - 3 Construction of Base course using soil aggregate in Type A (80mm down size) in lieu of WBM G-II layer. Laying of Soil Aggregate using Grader

23 Case - 3 Construction of Base course using soil aggregate in Type A (80mm down size) in lieu of WBM G-II layer. Watering & Consolidation of Soil Aggregate Layer using Soil Compactor

24 Case - 3 Construction of Base course using soil aggregate in Type A (80mm down size) in lieu of WBM G-II layer. Sectioning & Formation of Soil Aggregate Layer to the Required Camber

25 Case - 3 Construction of Base course using soil aggregate in Type A (80mm down size) in lieu of WBM G-II layer. Consolidation of Soil Aggregate Layer using soil Compactor

26 Case - 3 Construction of Base course using soil aggregate in Type A (80mm down size) in lieu of WBM G-II layer. Consolidation of Soil Aggregate Layer using soil Compactor

27 Case - 4 Construction of entry Base course using Soil aggregate, stone chips Grafting & providing PMC as a surface course without WBM G-II & G-III layer. Laying of 2 nd layer Soil aggregate along chips grafting

28 Case - 4 Construction of entry Base course using Soil aggregate, stone chips Grafting & providing PMC as a surface course without WBM G-II & G-III layer. Compacted layer of Stone Chip Grafting

29 Case - 4 Construction of entry Base course using Soil aggregate, stone chips Grafting & providing PMC as a surface course without WBM G-II & G-III layer. PMC over the Stone Chip Grafting & soil Aggregate layer without WBM G-II & G-III layer

30 Case - 4 Construction of entry Base course using Soil aggregate, stone chips Grafting & providing PMC as a surface course without WBM G-II & G-III layer. PMC over the Stone Chip Grafting & soil Aggregate layer without WBM G-II & G-III layer

31 Case-5 Using of RBI 81 material (as a innovative method) for Base course in lieu of conventional WBM G-II & G-III layer. Placing of RBI 81 material bags for mixing with G.S.B material

32 Case-5 Using of RBI 81 material (as a innovative method) for Base course in lieu of conventional WBM G-II & G-III layer. Spreading of RBI 81 material over the G.S.B

33 Case-5 Using of RBI 81 material (as a innovative method) for Base course in lieu of conventional WBM G-II & G-III layer. Mixing of RBI 81 material in G.S.B

34 Case-5 Using of RBI 81 material (as a innovative method) for Base course in lieu of conventional WBM G-II & G-III layer. Mixing of RBI 81 with G.S.B material using Tractor Tiller

35 Case-5 Using of RBI 81 material (as a innovative method) for Base course in lieu of conventional WBM G-II & G-III layer. Mixing of RBI 81 with G.S.B material using Rotavator

36 Case-5 Using of RBI 81 material (as a innovative method) for Base course in lieu of conventional WBM G-II & G-III layer. Watering to RBI 81 material mixed with G.S.B material

37 Case-5 Using of RBI 81 material (as a innovative method) for Base course in lieu of conventional WBM G-II & G-III layer. Compaction of G.S.B layer mixed with RBI 81

38 Case-5 Using of RBI 81 material (as a innovative method) for Base course in lieu of conventional WBM G-II & G-III layer. Chip Grafting over Compacted G.S.B layer mixed with RBI 81

39 Various Stages of Photographs using Machinery in Rural Road Development Works

40 Excavation of side Drains using Hitachi - 70

41 Scarifying existing Granular Sub Base

42 Profile Correction using Grader

43 Profile Correction using Grader

44 Profile Correction using Grader

45 Mixing of G.S.B Material at Quarry

46 Laying of G-III Material done Mannually

47 Formation & Consolidation of G-III

48 Formation & Consolidation of G-III

49 Formation & Consolidation of WBM G-III layer

50 Formation & Dry Consolidation of WBM G-III layer

51 Watering to WBM G-III layer

52 Consolidation of WBM G-III layer

53 Cleaning of WBM G-III layer using Air Compressor

54 Cleaning of WBM G-III layer before application of Primer coat

55 Manual Cleaning of WBM G-III layer before application of Primer coat

56 Application of Primer Coat using Sprayer

57 Laying of PMC layer using Paver

58 Laying of PMC layer using Paver

59 TRANSPORTATION OF MIX Transportation of Cold Mix by mini tipper

60 TRANSPORTATION OF MIX Spreading of Cold Mix

61 Compaction of PMC layer using Vibratory Roller

62 Compaction of PMC layer using Vibratory Roller

63 Inspection & Verification of Camber of PMC layer

64 Conclusion Grader capacity & size of Blade width may be reduced from m to 2.50 m for construction of Rural Roads. Small size Excavator/JCB may be developed to the size of Drains. Soil Compactor Steel Drum size may be reduced from m to 1.80 m for construction of Rural Roads. Smaller capacity batching plant (Mobile) for G.S.B & Soil aggregate Mixing may be developed for construction of Rural Roads. Smaller capacity batching plant for pre-mixing of WBM G-II & G-III material to be developed, to avoid laying of WBM G-II & G-III layers manually.

65 Conclusion. Suitable Machinery to be developed for scarifying B.T & WBM surface. Suitable vacuum cleaner to be developed for cleaning of WBM G-III layer. To avoid sticking & pealing off Tack coat due to movement of tippers, suitable technology to be developed. Small capacity of Pugmill to be developed for WMM. Suitable machinery to be developed for filling of Pot holes including Cutting, trimming & cleaning.

66