KOSMOS Work Breakdown Structure Summary

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1 KOSMOS Work Breakdown Structure Summary Version 1.11 July 14, 2010 Version Date Changes 1.8 November 19, 2009 Final version prior to issuing contract 1.9 December 8, 2009 Added documentation control to WBS dictionary under July 9, 2010 Modified mechanical elements to address parts common to multiple subsystems and fabrication management 1.11 July 14, 2010 Added 9.7 for misc. software and all hardware July 14, 2010 Page 1/14

2 1. Purpose The purposes of the KOSMOS Work Breakdown Structure (WBS) are to: Permit allocating and tracking a project-wide budget across project phases and participating institutions that will allow all interested parties visibility into project budget performance at any phase or level of the project. Permit management control of the project during all phases of the project. After the project is complete, permit one to understand what individual major subsystems and deliverables actually cost. 2. WBS Requirements The key requirements of the KOSMOS WBS are as follows: Separate design study phase and fabrication phase. Combine design study and fabrication phases into a single integrated project to understand total project cost without interference (no re-use of WBS numbers across phases). Separate OSU and NOAO work packages, to understand budgets and actual costs of each work package, and sub-work packages assigned to each institution. Combine OSU and NOAO work packages into an integrated project to understand total project cost without interference (no re-use of WBS numbers across institutions). Take the WBS down to a level that provides adequate transparency into the project, but not overwhelming detail so that bookkeeping becomes the primary activity on the project, and uses more than the available digits in the allocated charge numbers. To the extent possible, the WBS should be human-readable and recognizable. Break down all of the work required to complete the project. Include all physical deliverables and their subsystems (but not necessarily as separate WBS elements). For each deliverable, include development, design, prototyping, fabrication, assembly, integration and acceptance testing leading to a deliverable product (but not necessarily as separate WBS elements). Include administration, system engineering, purchasing and reporting not directly tied to deliverable products. Organize work in a way to support delivery of "products", not by activities or engineering disciplines. July 14, 2010 Page 2/14

3 3. KOSMOS WBS The KOSMOS Work Breakdown Structure (WBS) is as follows: 1. Project Management 1.1. Planning and Reporting 1.2. Internal Meetings 1.3. Reviews Design Study Review 2. Science Team Activities 2.1. Science Requirements Document (SRD) 2.2. Operations Concept Document (OCD) 2.3. Commissioning and Science Verification 3. Systems Engineering 3.1. Functional and Performance Requirements Document (FPRD) 3.2. Interface Control Documents (ICDs) 3.3. Acceptance Test Plan (ATP) 3.4. Performance Modeling 3.5. CTIO Design Issues 3.6. Safety 4. Optics 4.1. Optics System Design 4.2. Optics Procurement Collimator Camera Dispersers Filters 5. Spectrograph Mechanical 5.1. Spectrograph Structure/Enclosure Design and Detailing Fabrication and Initial 5.2. Slit/Mask Wheel Design and Detailing Fabrication and Initial 5.3. Disperser Wheel Design and Detailing Fabrication and Initial 5.4. Filter Wheel Design and Detailing Fabrication and Initial 5.5. Collimator Focus Design and Detailing Fabrication and Initial 5.6. Camera Focus Design and Detailing July 14, 2010 Page 3/14

4 Fabrication and Initial 5.7. Instrument Handling Design and Detailing Fabrication and Initial 5.8. Common Parts Design and Detailing Fabrication and Initial 5.9. Fabrication Management 6. Spectrograph Controls & Telemetry 6.1. Electronics 6.2. Software 6.3. Mechanical 7. Facility Modifications 7.1. Rotator/Guider 7.2. Calibration 7.3. Facility Handling 8. Detector System 8.1. CCD Procurement 8.2. Controller Electronics 8.3. Controller Software 8.4. Mechanical Dewar & Detector Mount Controller Mechanical 8.5. Integration and Test 9. Top-Level Software 9.1. User Interface 9.2. Instrument Sequencer 9.3. Data Management 9.4. Detector Interface 9.5. Spectrograph Interface 9.6. Telescope Interface 9.7. Misc. Software & Hardware 10. Integration and Test Lab Integration and Test On-Site Integration and Test 11. Shipping 12. Documentation and Training User and Operations Manual Service and Maintenance Manual Training 13. Slit Mask Fabrication Mask Design Software Mask and Mask Fixture Mechanical Design and Fabrication The (draft) WBS Dictionary is given as Appendix A. July 14, 2010 Page 4/14

5 WBS numbers to be used for a schedule Gantt Chart would be formed by pre-pending either the letter D for the Design phase or the letter C for the Construction phase, followed by either the letter O for The Ohio State University or the letter N for NOAO, followed by two or three digits representing the WBS number from the list above. For example, to represent Operations Concept Document (2.2) work done at NOAO performed during the Design Study phase at NOAO, the WBS would be D.N.2.2. Optics design work done at OSU would be D.O.4.1. Procurement of filters would be C.O.4.2.4, assuming OSU does the procurement. The correspondence between WBS numbers and NOAO account numbers is given in Appendix B. July 14, 2010 Page 5/14

6 Appendix A Draft WBS Dictionary WBS Element Definition 1. Project Management All activities related to management of the project, including planning, reporting, formal reviews Planning and Reporting Preparation and updating of project schedules, budgets and related information. Efforts by engineers and scientists to prepare cost and schedule estimates. Progress reporting to funding agency and institutional management. Coordination meetings including travel. Documentation maintenance, including both internal and public websites. Does not include formal reviews Internal Meetings Internal coordination meetings with project staff. Does not include meeting related to specific tasks or issues, which should be covered under the specific WBS element. Coordination meetings involving both institutions are covered under Reviews Formal reviews, including both internal and external reviews. This element comprises preparation for such reviews as well as travel. The WBS structure allows for more than one formal review, although only one review has been identified at this point Final Design Review The final review will mark the end of the design study phase. 2. Science Team Activities All activities by scientists that would not be considered system engineering or project management. These activities are not charged to ReSTAR funds Scientific Requirements Definition (SRD) Development and updates of the SRD. This WBS element also covers periodic briefing of NOAO and OSU scientific staff, as needed Operations Concept Development and revision of the OCD Document (OCD) 2.3. Commissioning and Science Verification Planning and execution of commissioning and science verification activities. This WBS element does not include personal research intended to result in scientific publications carried out as part of the commissioning and science verification activities 3. Systems Engineering All scientific and technical activities related to system engineering. The technical arm of project management. July 14, 2010 Page 6/14

7 3.1. Functional Performance Requirements Document (FPRD) 3.2. Interface Control Documents (ICDs) 3.3. Acceptance Test Plan Development and revision of the FPRD Identification, development and revision of top-level interface control documents, primarily those between sub-systems at level 1 of the WBS. Development and revision of the ATP. This does not include execution of acceptance testing, which is included in Integration and Test (10) (ATP) 3.4. Performance Modeling Modeling of system-level performance, potentially including throughput, guiding, and observing efficiency. Modeling efforts that fall within a single level 1 WBS element (for example, ray-tracing (falls under 4.1) or finite-element analysis of the spectrograph structure (falls under 5.1)) are not included. As an example, calculations of image degradation due to flexure would be included CTIO Design Issues This task includes documentation of difference between the Blanco and Mayall telescope, and any efforts required to ensure that the KOSMOS design can be adapted to the Blanco. These efforts may comprise a design capable of working at both telescopes without modification. Execution of design modifications is not included in this element as it is outside the scope of the KOSMOS project Safety Development of safety plan and associated review or reviews 4. Optics Design and procurement of optics 4.1. Optics System Design Design of the optics, including recommendations for procurement procedures and identification of critical components for early procurement 4.2. Optics Procurement Procurement of optics, including acceptance testing. Travel to vendors is included if it is needed. Opto-mechanical assemblies procured as a unit are included. Installation of optics into mechanical assemblies and overall optical alignment are not included; these activities are included in Lab Integration and Test (10.1) Collimator Procurement and acceptance of collimator optics or opto-mechanical assembly Camera Procurement and acceptance of camera optics or opto-mechanical assembly Dispersers Procurement and acceptance of dispersers Filters Procurement and acceptance of filters July 14, 2010 Page 7/14

8 5. Spectrograph Mechanical Design and fabrication of the spectrograph mechanical subsystems, including interfaces to instrument electronics, the detector system and to the telescope. Activities not related to specific mechanisms or sub-systems would be charged to the top-level element, except as noted below under 5.8 and Spectrograph Structure/Enclosure Design and fabrication of the spectrograph enclosure and structure, including flexure analysis. Interfaces for mounting to the telescope and for mounting electronics enclosures, the detector system are included. Shutters are included. Provisions for cable routing and mounting of sensors are also included Design and Detailing Design and detailing resulting in production of drawings and solid models suitable for fabrication and costing of fabrication. Fabrication of parts, initial assembly and re-work. Shipping costs to site of final integration, if required. as part of final integration is not included Fabrication and Initial 5.2. Slit/Mask Wheel Design and fabrication of the slit mask wheel. Software and fixturing for slit mask production is not included in this WBS element Design and Detailing Design and detailing resulting in production of drawings and solid models suitable for fabrication and costing of fabrication Fabrication and Initial Fabrication of parts, initial assembly and re-work. Shipping costs to site of final integration, if required. as part of final integration is not included Disperser Wheel Design and fabrication of the disperser wheel Design and Detailing Design and detailing resulting in production of drawings and solid models suitable for fabrication and costing of fabrication Fabrication and Initial Fabrication of parts, initial assembly and re-work. Shipping costs to site of final integration, if required. as part of final integration is not included Filter Wheel Design and fabrication of the filter wheel assembly Design and Detailing Design and detailing resulting in production of drawings and solid models suitable for fabrication and costing of fabrication Fabrication and Initial 5.5. Collimator Focus Design and fabrication of the collimator focus mechanism Fabrication of parts, initial assembly and re-work. Shipping costs to site of final integration, if required. as part of final integration is not included. July 14, 2010 Page 8/14

9 Design and Detailing Design and detailing resulting in production of drawings and solid models suitable for fabrication and costing of fabrication Fabrication and Initial Fabrication of parts, initial assembly and re-work. Shipping costs to site of final integration, if required. as part of final integration is not included Camera Focus Design and fabrication of the camera focus mechanism Design and Detailing Design and detailing resulting in production of drawings and solid models suitable for fabrication and costing of fabrication Fabrication and Initial Fabrication of parts, initial assembly and re-work. Shipping costs to site of final integration, if required. as part of final integration is not included Instrument Handling Design and fabrication of all items related to instrument handling, including instrument cart, handling fixtures, and any permanent shipping crate or fixtures. Items intended to one-time use are not included, and are instead under Shipping (11) Design and Detailing Design and detailing resulting in production of drawings and solid models suitable for fabrication and costing of fabrication Fabrication and Initial Fabrication of parts, initial assembly and re-work. Shipping costs to site of final integration, if required. as part of final integration is not included Common Parts Design and Fabrication of parts used in more than one sub-assembly. Design work is included only if it is performed separately from the design of the sub-assemblies Design and Detailing Design and detailing resulting in production of drawings and solid models suitable for fabrication and costing of fabrication, subject to the note on design under Fabrication and Initial Fabrication of parts. Initial assembly and re-work and shipping costs to site of final integration, if required, are included under the WBS elements for the individual subassemblies of which these parts are components. as part of final integration is not included Fabrication Management Management of work-flow in shop, including inventory control. Labor for purchasing materials and components. Designer labor required to manage drawings, including additional detailing as needed. Costs of small parts, raw materials, consumable tooling and other items that may be used in fabricating items under more than one WBS element. July 14, 2010 Page 9/14

10 6. Spectrograph Controls & Telemetry Design and fabrication of electronics and associated software for control of the spectrograph mechanisms and any required telemetry. This element does not include motors or limit switches that are included within the elements for specific mechanisms Electronics Design, fabrication and/or procurement of control electronics, including sensors 6.2. Software Design and coding of control software 6.3. Mechanical Design and fabrication of electronics enclosures and installation of electronics components in enclosures. This tasks does not include integration of electronics into the instrument, which is covered under Lab Integration and Test (10.1) 7. Facility Modifications Design and fabrication of modifications to the Mayall telescope and building required for efficient operation of the instrument Rotator/Guider Design and fabrication of modifications to the rotator/guider, including TV cameras, guide probes, and ADC. The scope of these will be determined during the design phase and this WBS element may be expanded if necessary Calibration Design and fabrication of modifications to the calibration systems, including both those on the rotator/guider and the "white spot" Facility Handling Design and fabrication of modifications to facility handling capabilities, including modifications to the Cassegrain cage and provisions for liquid nitrogen fill, if needed. 8. Detector System Design, fabrication and procurement of the CCD detector and its controller and dewar. Integration and test of the detector system is included, but integration of the detector system into the instrument is not (it is included in Lab Integration and Test (10.1) CCD Procurement Specification, procurement and acceptance of the CCD 8.2. Controller Electronics Fabrication of the controller electronics. It is assumed that no design effort is needed Controller Software Implementation of the standard controller software according to the characteristics of the CCD procured. It is assumed that no software development is required Mechanical Design and fabrication of mechanical hardware, including the dewar and electronics enclosure Dewar & Detector Mount Design and fabrication of the detector mount and fabrication of the dewar. If an existing dewar is used, refurbishment and acceptance are included Controller Mechanical Fabrication of electronics enclosure and mounting hardware July 14, 2010 Page 10/14

11 8.5. Integration and Test Integration of detector system, including mechanical integration of dewar, detector, and controller, acceptance testing and shipping to final integration site. 9. Top-Level Software Software and interfaces not associated with specific sub-systems. Integration of the toplevel software and associated computer hardware with the instrument and facility is covered under Integration and Test (10) User Interface Design and coding of the user interface. This element includes software associated with tasks such as field acquisition and any provisions for defining sequences of observations Instrument Sequencer Design and coding of software to coordinate commands or sequences of commands to mechanisms, detector, telescope, and data storage. Efforts related to the architecture and overall design of the top-level software should be charged to this WBS element Data Management Design and coding of software for storing data according to observatory requirements Detector Interface Design and coding of software to interface to the detector system 9.5. Spectrograph Interface Design and coding of software to interface to the spectrograph control electronics and software Telescope Interface Design and coding of software to interface to the telescope control system Misc. Software and Hardware Design and coding of any software not included in elements Specification and purchase of computer hardware needed to develop and operate the software with the instrument. Shipping of computer hardware to OSU for integration and test is included, but integration and test of the hardware with the instrument is covered under Integration and Test (10). 10. Integration and Test The element includes all tasks associated with integration and test of the instrument, through final acceptance testing on the telescope. Cross-training required to carry out integration and test (for example, training of OSU staff regarding the detector controller) is not covered under this element, and is covered under Training (12.3) Lab Integration and Test Integration of sub-systems, testing, and re-work carried out in the laboratory. Pre-ship acceptance testing is included, but not development of the test plan On-Site Integration and Test Integration of the instrument with the telescope, testing and rework. Final acceptance testing is included, but not development of the test plan. Commissioning and science verification are not included and should generally follow completion of the final acceptance testing. July 14, 2010 Page 11/14

12 11. Shipping Shipping of the instrument from the laboratory integration site to the telescope. Design and fabrication of single-use shipping crates and procurement of disposable packing materials is also included. Fixtures and crates intended for re-use are included under Instrument Handling (5.7) 12. Documentation and Training User and Operations Manual Service and Maintenance Manual Development of manuals and similar high-level documentation. Training of observatory personnel in the operation and servicing of the instrument. Cross-training of project personnel. Development of a manual for the scientific user of the instrument and for the observatory staff. May or may not be a single manual. Development of a manual for observatory staff describing maintenance and service of the instrument. The manual should cover minor repairs but will not cover repairs requiring intervention of the original development team Training Training of observatory staff and cross-training of project staff. Training may take place prior to and during integration and test or may occur during periods dedicated to training. 13. Slit Mask Fabrication Tasks in support of design and fabrication of multi-object slit masks Mask Design Software Development or adaptation of mask design software to allow fabrication of masks from user-supplied coordinates. This task includes all software from the user interface down to the control files supplied to the mask-cutting machine. Verification of the fabrication process is also included Mask and Mask Fixture Mechanical Design and Fabrication Design and fabrication of fixturing for mask fabrication. Procurement of mask blanks sufficient for all activities through commissioning and science verification. Mask fabrication will be charged to the specific activity for which the masks are being made. July 14, 2010 Page 12/14

13 Appendix B NOAO Account Numbers NOAO will have 2 sets of account numbers, corresponding to activities funded from the NSTC base budget and activities funded from the ReSTAR award. The former begin with N-MR110 and comprise everything under WBS 2; the latter begin with N-MR210 and comprise everything else. Accounts will be created and closed as needed according to the following scheme: The first, third, and fourth digits of the WBS number define the last 3 digits of the charge number. For example, a scientist working on the Science Requirements Definition under WBS D.N.2.1 would be charging to N-MR110-D21. Charge accounts will not extend below the second level so (for example) all Detector System Mechanical design phase activities would be charged to N-MR210-D84. WBS elements 10, 11, 12 etc., will correspond to A, B, C, etc. We will produce a list of charge accounts and titles so people do not have to go through this exercise when filling out their time cards (see tentative list at end). When the project cost is estimated from individual task sheets, which will be used to generate a schedule, we will often have multiple tasks for the lowest level of the WBS and certainly for the lowest level of the account structure. This is normal, and to be expected. The WBS implies a total of roughly 60 accounts, plus division into design and construction phases, although not all of these will be active at any one time, and not all accounts will be needed at either institution. Furthermore, any one person is likely to charge only a fraction of the accounts as their contribution to the project. Initial NOAO Design Phase Account Numbers: Account WBS Title N-MR110-D21 D.N.2.1 KOSMOS SRD N-MR110-D22 D.N.2.2 KOSMOS OCD N-MR210-D11 D.N.1.1 KOSMOS PM Planning N-MR210-D12 D.N.1.2 KOSMOS PM Meetings N-MR210-D31 D.N.3.1 KOSMOS FPRD N-MR210-D32 D.N.3.2 KOSMOS ICDs N-MR210-D34 D.N.3.4 KOSMOS Performance N-MR210-D71 D.N.7.1 Mayall Rotator/Guider N-MR210-D72 D.N.7.2 Mayall Calibration N-MR210-D73 D.N.7.3 KOSMOS Fac Handling N-MR210-D81 D.N.8.1 KOSMOS CCD Procurement N-MR210-D91 D.N.9.1 KOSMOS User Interface N-MR210-D92 D.N.9.2 KOSMOS Inst Sequencer N-MR210-D93 D.N.9.3 KOSMOS Data Management July 14, 2010 Page 13/14

14 N-MR210-D94 D.N.9.4 KOSMOS Detector Interface N-MR210-D95 D.N.9.5 KOSMOS Spectrograph Interface N-MR210-D96 D.N.9.6 KOSMOS Telescope Interface This listing is provisional; in particular, some of the D9x accounts may not be needed. July 14, 2010 Page 14/14