SOLARWATT EASYIN SYSTEM

Transcription

1 nergymanager configuration Device installation Preparation and planning EN SOLARWATT EASYIN SYSTEM ROOFING FRAME INSTALLATION INSTRUCTIONS FOR MODULE EASYIN 60M STYLE

2 K Inhaltsverzeichnis 1 General information About these instructions Scope of application Limitation of liability Transport and storage Components of the sets of the roof frame Basic set Horizontal extension set and vertical extension set Various sets depending on roof pitch for and Preparation Roof tile requirements Requirements of roof battens Roof battens for upper part of the roof frame Tile roofing on left and right-hand side of the module field General installation sequence Installation at bottom Preparation Connecting corner and extension Module M1 installation Further modules and extensions Completion of lower module row Side installation Preparation Installation of gutters below Installation of gutters from module row Fastening of the gutters Installation of the side module connections Installation at top Installation in top-right corner Installation of extensions at top and top left-hand corner Sealing the corners at the top Sticking the dead plates Page 2 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

3 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN 1 General information 1.1 About these instructions This guide describes the installation of the EasyIn roof frame combined with module installation steps. Knowledge of the installation guide for EasyIn 60M style double-glazed module is also necessary, as important requirements for installation of the roof frame in the right quality are set with the roof battens described there. The guide is intended for authorized personnel familiar with installation on the basis of their occupational qualifications. Modules should only be installed and connected by trained, authorized personnel. They are responsible for familiarization with and observance of these operating instructions. 1.2 Scope of application These installation instructions apply to the SOLARWATT EasyIn 60M style module with double-glazed configuration (covering length mm). They do not apply to the SOLARWATT ORANGE 60M Easy-In module (covering length 1,715 mm). The EasyIn 60M style module with double-glazed configuration has a black frame. Only in the illustrations is a light frame shown for better recognition. 1.3 Limitation of liability Please note the information on the following pages regarding the SOLARWATT EasyIn System. The manufacturer is unable to monitor whether these instructions and the conditions and methods for installation, operation, use, and maintenance are complied with. Incorrect installation can cause damage to property, which could consequently pose a risk to people. We accept no responsibility or liability for losses, damage, or costs resulting from incorrect installation, operation, use, or maintenance or losses, damage, or costs which are connected to any of the above in any way. Prior to the first installation, we recommend a training course given by our staff. Please ensure that installation is adjusted to on-site conditions and corresponds to standard industry practice. Failure to comply with the operating instructions results in the warranty and guarantee becoming null and void and the exclusion of any additional compensation and liability claims. 1.4 Transport and storage Checking upon delivery You are obligated to check all goods delivered as well as their packaging immediately for transport damage. What to do in event of transport damage If any damage is noted, note it on the shipping papers describing in detail and take photographs as documentary evidence. Have the driver countersign these notes. Please fill out the "Transport Damage Complaint Notification" form ( and return it to SOLARWATT GmbH. Do not remove any parts or stickers from the packaging. Storage Please leave the parts of the roofing frame in the packaging box until installation. These boxes can only be transported, stored and opened lying flat in order to avoid damages to the roof tiling sheets. The storage of the box must take place in a dry environment. Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 3

4 K 2 Components of the sets of the roof frame 2.1 Basic set The basic set includes all parts that are necessary for the enclosure frame of a module field with 2 x 2 modules, including installation material (without modules). Abbildung 1 Sheet metal parts basic set Installation material for the basic set Corner top left Extension top Corner top right Hooks Gutter, left M12 M11 Gutter, right Nails Sealing wedges Gutter, bottom left M2 M1 Gutter, bottom right 60 mm 30 mm Countersunk bolts Corner bottom left Extension bottom Corner bottom right IMPORTANT The bottom gutters have a slight kink in the lower end. Page 4 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

5 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN 2.2 Horizontal extension set and vertical extension set The horizontal extension set contains an extension top and bottom for an additional module split (e.g. M3 and M13), including installation material. The vertical extension set contains a gutter, left right for an additional module split (e.g. M21 and M22), including installation material. Abbildung 2 Abbildung 3 Extension top M13 M12 M11 Gutter, left M22 M21 Gutter, right M3 M2 M1 M12 M11 Extension bottom M2 M1 2.3 Various sets depending on roof pitch for and Depending on the roof pitch, the extension top vary in width (dimension B): B = 180mm for roof pitch of (see Abbildung 7) B = 310mm for roof pitch of (see Abbildung 8) That's why the roof pitch in the basic set as well as in the horizontal extension set must be taken into account. ATTENTION The use of sets not corresponding to the roof pitch can lead to leakages. Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 5

6 K 3 Preparation 3.1 Roof tile requirements The roofing frame is suitable for medium-profiled roof tiles with a maximum configuration height of up to 50 mm above the roof batten, even at its top end. The roof tiles must have a covering length that meets the requirements of the installation instructions for EasyIn 60M style double-glazed modules. Abbildung Requirements of roof battens The roof battens are to be equipped with 40 x 60 mm battens, as described in detail in the installation instructions for EasyIn 60M style double-glazed modules. Included in this: Determination of dimension A: Dependent on necessary overlapping between dead plate and roof tile at the lower module field edge as well as upon the configuration height of the roof tile at its upper end Determination of whether, in the first roof tile row above the module field, a shortening (K) of the roof tiles or an additional overlapping (Ü) with the upper enclosure frame above the required 100 mm is to take place Calculation of LA for roof tiles next to the module field The 98 x 20 mm supporting board should vertically extend over tile 1 by 58 mm The ends of the supporting board must not extend over the sides of the frames of the two outer-most modules, instead they should each be indented by approx. 20 mm (illustrated) Tiles for overlay and support of the side gutters must not have more than 400 mm spacing Side gutters should be attached to every tile and be able to be supported over their entire width Abbildung 5 ca. 20 mm supporting board Frame Abbildung 6 Page 6 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

7 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN 3.3 Roof battens for upper part of the roof frame For a secure overlay and attachment of the top corners and top extensions, tiles 7.1, 7.2 and 7.3 (40 x 60 mm) are to be attached with the given spacing to the respective aluminium guide rail 6 (or 16; 26; 36) (see illustration). Abbildung 7 DN 30 B = 180 K Ü 100 Bereich für Anschrauben Haken C Oberstes Modul Dachziegel Befestigungsplatte Alu-Leitschiene 40 x ± ± ±5 O Dachlatte O für durchgehende Dachziegelreihe oberhalb Modulfeld Abbildung 8 DN B = 310 K Ü 100 Bereich für Anschrauben Haken C Oberstes Modul Dachziegel Befestigungsplatte Alu-Leitschiene 40 x ±20 minimal ±5 O Dachlatte O für durchgehende Dachziegelreihe oberhalb Modulfeld Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 7

8 K 3.4 Tile roofing on left and right-hand side of the module field The roof tile edges should reach from the outside to close to the high standing seam in the side gutters, yet not extend over them. This corresponds to a spacing between the module edge (not edge of the module connection) and roof tile edge of mm. In the installation instructions for the EasyIn module, standing seam spaces are stipulated over the entire module field, depending on the number of modules. Abbildung 9 Roof tile mm Gutter bottom left Module connection left Module edge 3.5 General installation sequence The installation of the modules expediently takes place in the sequence shown in the illustration. For this, before installing a module in the lowest row (M1, M2,... Mn) only install one extension below. Abbildung M25 M24 M23 M22 M21 Recommended: Only stick on the dead plates of the lower enclosure frame after laying all the roof tiles Sequence of the further installation steps after laying every module: Installation of the module connections at the top module field edge Laying of the side gutters Sticking on of the side module connections Installation of top corners and top extensions Sticking the dead plates M15 M14 M13 M12 M M5 M4 M3 M2 M1 Page 8 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

9 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN 4 Installation at bottom 4.1 Preparation Check whether there is sufficient space on batten 2 for applying a mounting bracket. If not, cut the corner plate to the right size in the bottom right-hand corner (illustrated). Abbildung 11 Space for mounting bracket Batten 2 positioned Bottom right corner Stick a sealing wedge (60 mm) from the installation set to each of the two corner parts bottom right-hand corner and bottom left-hand corner in the position shown (illustrated). Abbildung 12 vertical edge Sealing wedge 60 mm Bottom right corner Sealing wedge 60 mm Bottom right corner Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 9

10 K Fix the horizontal position of module M1 onto the roof and mark this for the bottom right-hand corner (illustrated). ATTENTION The vertical edge of the bottom right corner should be close to the right edge of the frame of module M1 (see Abbildung 13). Abbildung 13 Lay roof tiles on the U batten below the module field. Ensure that the surfaces of the roof tiles in the dead plate area are clean and dry as well as free of dust and grease. M1 IMPORTANT The roof tiles should offer the dead plates an adhesive surface that is as flat as possible, i.e. high water seams or other rises are to be ground or broken off there. Marking on roof 4.2 Connecting corner and extension Pull off the narrow covering liner on the right lower surface of the first bottom extension. Abbildung 14 Position the bottom right-hand corner and the first bottom 496 mm extension relative to one another with a spacing of 496 mm. The overlap should be 40 mm (illustrated). Assemble the two parts closely to one another by bending the latch on the extension downwards and inserting it into the bottom righthand corner and then directly assembling the two parts together in the gluing area. Bottom extension Overlap vertical edge Bottom right corner (40 mm) Apply the combination of corner and extension to the supporting board (98x20). Page 10 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

11 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN 4.3 Module M1 installation Align the combination of corner and extension according to marking for the horizontal module position made earlier and apply module M1 (illustrated). Abbildung 15 M1 ATTENTION The vertical edge of the bottom right corner must now be close to the right edge of the frame of module M1. Screw module M1 to battens 2, 3 and 5 with mounting brackets on the right and left side of the module as described in the installation instructions for the EasyIn module. Bottom extension Bottom right corner 4.4 Further modules and extensions Connect the next bottom extension, with a space of 496 mm to the module edge, with the already laid extension in the same way as chapter 4.2. From module 2, screwing of the modules to the battens only takes place on the left module side. Abbildung 16 M1 496 mm Bottom extension Bottom extension Bottom right corner ATTENTION To avoid large cumulative tolerance errors up to the left end of the module row, ensure that the right edge of the extension respectively laid before is in precisely in line with the centerline of the last laid module. Always position the right edge of the next extension with a gap of 496 mm from the left module edge of the last installed module (illustrated). Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 11

12 K 4.5 Completion of lower module row Install the bottom left-hand corner and the last module of the lower module row in the following order: Insert last module Mn up to space in already screwed on penultimate module Prop up last module on left-hand side by approx. 3 cm Remove narrow covering liner on the right bottom side of the bottom left-hand corner Push the bottom left-hand corner closely along the 98x20 supporting board to the module edge and check whether there is sufficient space on batten 2 for applying a mounting bracket. If not, cut the corner plate to the right size in the bottom left-hand corner (see chapters 4.1 and Abbildung 11) Connect and stick on bottom left-hand corner with extension at the bottom Remove propping up Check module position and correct, if necessary Screw left-hand module side to battens with mounting brackets ATTENTION The vertical edge of the bottom left corner must now be close to the left edge of the last bottom module Mn (illustrated). Abbildung 17 Mn M2 M1 Bottom left corner Bottom extension Bottom extension Bottom right corner Page 12 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

13 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN 5 Side installation 5.1 Preparation ATTENTION Abbildung 18 There are two different versions of side gutters: Bottom gutter (right/left): 1,656 mm, with kink --> only available for bottom module row! Gutter (right/left): 1,791 mm, without kink --> can be used from module series 2! Before beginning installation of the side enclosure frame the following requirements must be fulfilled: Protruding Transverse seal The entire module field as well as all upper module connections must be installed. The space between the battens, onto which the side gutters are laid, must not be larger than 400 mm at any point (usually mm) All lower parts of the roof frame must be completely installed. The transverse seals should extend approx. 3 mm over the transverse seal clip or be correspondingly trimmed (Abbildung 18). Gutter on right 5.2 Installation of gutters below To avoid splitting, check whether the gutters below also have to be adjusted and curved at the lower end. Roll in the pointed end of the sealing wedge and bend it in such a way that the opening between the gutter and bottom corner is sealed closed and splitting is avoided (illustrated). Abbildung 19 Module frame Gutter, bottom right Split eliminate Sealing wedge rolled in Bottom right corner Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 13

14 K Position the gutters on the bottom right and left-hand side approx. 24 mm behind the lower module end (illustrated). Abbildung mm Bottom right corner 5.3 Installation of gutters from module row 2 Press the lower end of a gutter with an overlap of approx. 150 mm onto the upper end of an already laid gutter below it (illustrated). Avoid splitting by bending and adjusting the gutters accordingly. The sealing wedges of both gutters should touch one another seamlessly. Abbildung 21 Overlap area Modules Gutter, right Overlap area (with further gutters on the right or gutters on bottom right) Page 14 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

15 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN Abbildung 22 Attach a sealing wedge (30 mm) to the upper end of the top gutter to seal the gap shown (illustrated). space to be sealed Abbildung 23 upper module connection Sealing wedge 30 mm top gutter, right 5.4 Fastening of the gutters Begin with the fastening of the gutters in the lowest module row. Bend the latches of the bottom corner over the bottom gutters. Attach all gutters in the overlapping areas as well as to all battens with hooks and nails from the installation set. ATTENTION Check the following before and after attaching the side gutters: The upper ends of the gutters must close off with the upper ends of the side module frame parts. The top gutters must touch the upper module connection. All gutters must be close and in parallel to the module frame on the mounting brackets. Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 15

16 K 5.5 Installation of the side module connections After attaching all gutters the side module connections must be connected. First, on the module connections for the lowest module row an adjustment must be made to the lowest gutters. For this, a correspondingly narrow and wedge-shaped strip is to be separated on the lower (wider) end of the module connections. The separation should begin at the inflexion point of the gutter (space of 254 mm nominal dimension from the lower end of the module connection). Begin with sticking on in the lowest module row and at the bottom end of each of the module connections. Abbildung 24 Abbildung mm nominal dimension Module right connection Inflexion point in gutter ATTENTION After installation, check: The connections must be correctly locked into the module. The bottom ends of the connections must be flush with the module frame. right Module connection Abbildung 26 Page 16 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

17 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN 6 Installation at top 6.1 Installation in top-right corner Align the top-right corner to the side by the upper gutter, push it downwards to the upper module connection and hook it into the front edge of the module connection. Abbildung 27 Pressure wedges should prevent the upper parts from slipping during installation. That's why the pressure wedges should press onto the upper connection from behind, not from above (illustrated). Top right corner (rear side) If splits should occur at the overlap with the top gutter, bend the sheet metal parts accordingly. Attach the top-right corner to its upper edge with hooks and screws, as well as at the side in the overlap area with the gutter with hooks and nails. Before attachment, check that all requirements (see ATTENTION box) are met. Add a sealing wedge (30 mm) to the upper gutter (illustrated). Abbildung 28 Top right corner Pressure wedge Sealing wedge ATTENTION Before attachment of the top right corner check: The top gutter must touch the upper module connection. The corner must be in the top-most position and be completely and securely hooked into the top module connection. Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 17

18 K 6.2 Installation of extensions at top and top left-hand corner It is recommended to first attach each top extension as a test and with the adhesive layer still covered. Here possibly existing splits that are too big for the previously laid upper sheet metal part can be recognized and more easily overcome by bending. Check the metal course on the front edge and bend it, if necessary. Seal the overlapping area with the top right corner or the top extensions. For installation, pull the covering liner off the adhesive layer. Align the right edge of the top extensions to the side of the module centerline and push it downwards onto the upper module connection and the top right corner. The pressure wedges should press onto the upper connection from behind, not from above, in order to prevent slipping of the extension during installation. Attach all parts in the overlapping areas as well as in the center of each top extension with hooks and screws. For the top left corner, proceed in the same way as the top right corner installation and top extension installation. ATTENTION Before attachment of all top parts check: Each part must be in the top-most position over the entire length and be securely hooked into the top module connection. Page 18 Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017

19 onfiguration EnergyManager Geräteinstallation Vorbereitung und Planung EN 6.3 Sealing the corners at the top With each sealing wedge (60 mm) close the gap between the sheet metal parts and the side module connections on the left and right. Each sealing wedge should be fully pushed into the split and close it over its entire height. Abbildung 29 Completely push sealing wedge into split 7 Sticking the dead plates As soon as the roof tiles are in their final position at the lower module field edge, the dead plates of the lower sheet metal parts can be stuck on. For this, shape the lead plates of all lower parts to the roof tiles. Then pull off the covering liners of the dead plates, step by step, and stick the dead plates to the roof tiles. Subject to change 2017 SOLARWATT GmbH AZ-TM-PMS-1157 Rev 000 Version: 10/2017 Page 19

20 INFORMATION ON CLAIMS Should you have cause to complain, despite the high quality of our products, please contact your professional installer directly, or: SOLARWATT GmbH Maria-Reiche-Str. 2a Dresden Germany Tel Fax info@solarwatt.net Certified to ISO 9001 and ISO BS OHSAS 18001:2007 MAXIMUM EFFICIENCY. CERTIFIED SECURITY. GUARANTEED PERFORMANCE.