65mm DIAMOND SUITE WITH RIG RESIDENTIAL DOOR FEATURED

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2 Uniclass L41101:P7114 EPIC D1112:X725 CI/SfB (31.52) Xn6 September mm DIAMOND SUITE WITH RIG RESIDENTIAL DOOR FEATURED The featured residential door can be fully glazed or feature mullions, to create a traditional effect. Available in Woodgrain, Golden Oak, and Duraflex Brilliant White, your choice will be enhanced by combining the door with any style of panel. For those applications that require easy access, a low threshold option is also available. the natural choice

3 specification Profile: 65mm Diamond Suite Residential Door Featured [RIG] Colours: White, Mahogany, Golden Oak, Mahogany on White, Golden Oak on White Profiles used: 6502 Large Outerframe 6562 Externally Opening Door Sash 6563 Internally Opening Door Sash 6536 Midrail / Large T Transom/Mullion 3736 Treadplate 3737 Kickplate 5850 Bead Residential door [featured] internally glazed, outward opening. Midrail section with a letterplate Specialist profile for internal and external openings and midrail. Eurogroove mounted hardware which also fixes into reinforcing, thereby increasing security. Compatible with all leading types of hardware. Standard angle on outside edge of sash provides compatibility with industry standard hinges. Residential door [featured] internally glazed, inward opening. Stand alone midrail allows a full size letterplate. Full range of steel reinforcing increases strength and security. Full range of co-ex bead styles capable of glazing 24mm and 28mm units. Rolled-in gasket [RIG]. Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0026 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development.

4 Uniclass K41103:P7114 EPIC D11102:X724 CI/SfB (31.54) Xn6 September 2004 DIAMOND SUITE WITH RIG SLIMLINE PATIO FEATURED By combining the unique featured lines and ride over technology, the Duraflex Patio Door is the experts choice. 79mm from front to back this patio door will co-ordinate with both 65 and 70mm Diamond Suite. New beads and low line gasket emphasise the feature lines. A unique combination of design and value engineering that provides a cost-effective and secure solution to refurbishment or new build. the natural choice

5 specification Profile: Diamond Suite Slimline Patio Featured [RIG] Colours: White, Mahogany, Golden Oak, Rosewood, Mahogany on White, Golden Oak on White, Rosewood on White Profiles used: 3615 Sash 3601 Outerframe 5853 Glazing Bead 3603 Meeting Stile Cover 3609 Weather Bar 3618 Midrail 3616 Low Threshold 3602 Threshold/Frame Cover 3773 Steel Sash Reinforcement 3722 Steel Frame Reinforcement 3608 Meeting Claw /4 Pane Adaptor Cross section low threshold Patio to 65mm window joint Cross section through verticals New outerframe (79mm front to back dim n ) can be fully welded or mechanically jointed. Threshold height of 58mm as standard or 39mm with low line. Dedicated frame couplers to suit 65mm and 70mm systems. New slim sash incorporates low line post co-extruded gasket as standard. Glazing 28mm as standard. Easy to glaze, internally beaded system. Trickle ventilation provided through outerframe or over head vent. Midrail will accept any standard letter plate. 2, 3 and 4 pane options available as standard. Aluminium meeting claws provide optimum strength, covered by PVCu cover strips, prevent unsightly screw heads being seen through glass. One piece stainless steel track. Anti-lift security strip. PVC panel spacer. Outerframe steel reinforcement. Four-point hook lock with one-piece keep. Universal sash and interlock reinforcement. Frame cover trims for improved aesthetics. Rolled-in Gasket [RIG]. Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0028 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development.

6 Uniclass L41101:P7114 EPIC D1112:X725 CI/SfB (31.52) Xn6 September mm DIAMOND SUITE WITH RIG RESIDENTIAL DOOR BEVELLED The bevelled residential door can be combined with any style of panel, from the cost-effective vacuum-formed to high performance composites, to create the desired effect. As it has complete compatibility with all leading types of hardware, it provides the opportunity to mix and match depending on the individual project requirements. the natural choice

7 specification Profile: 65mm Diamond Suite Residential Door Bevelled [RIG] Colours: White, Mahogany, Golden Oak, Mahogany on White, Golden Oak on White Profiles used: 6002 Large Outerframe 6062 Externally Opening Door Sash 6063 Internally Opening Door Sash 6036 Midrail / Large T Transom/Mullion 3736 Treadplate 3737 Kickplate Residential door [bevelled] internally glazed, outward opening. Midrail section with a letterplate Specialist profile for internal and external openings and midrail. Eurogroove mounted hardware which also fixes into reinforcing, thereby increasing security. Compatible with all leading types of hardware. Standard angle on outside edge of sash provides compatibility with industry standard hinges. Residential door [bevelled] internally glazed, inward opening. Stand alone midrail allows a full size letterplate. Full range of steel reinforcing increases strength and security. Full range of co-ex bead styles capable of glazing 24mm and 28mm units. Rolled-in Gasket [RIG]. Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0025 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development.

8 Uniclass K41103:P7114 EPIC D11102:X724 CI/SfB (31.54) Xn6 September 2004 DIAMOND SUITE WITH RIG SLIMLINE PATIO BEVELLED The classic bevelled lines and ride over technology ensure the Duraflex Patio Door is the professionals choice. 79mm from front to back this patio door will co-ordinate with both 65 and 70mm Diamond Suite allowing maximum choice for any job. A unique combination of design and value engineering that provides a cost-effective and secure solution to refurbishment or new build. the natural choice

9 specification Profile: Diamond Suite Slimline Patio Bevelled [RIG] Colours: White, Mahogany, Golden Oak, Mahogany on White, Golden Oak on White Profiles used: 3600 Sash 3601 Outerframe 5854 Glazing Bead 3603 Meeting Stile Cover 3609 Weather Bar 3606 Midrail 3616 Low Threshold 3602 Threshold/Frame Cover 3773 Steel Sash Reinforcement 3722 Steel Frame Reinforcement 3608 Meeting Claw /4 Pane Adaptor Cross section low threshold Patio to 65mm window joint Cross section through vertical section New outerframe (79mm front to back dim n ) can be fully welded or mechanically jointed. Threshold height of 58mm as standard or 39mm with low line. Dedicated frame couplers to suit 65mm and 70mm systems. New slim sash incorporates low line post co-extruded gasket as standard. Glazing 28mm as standard. Easy to glaze, internally beaded system. Trickle ventilation provided through outerframe or over head vent. Midrail will accept any standard letter plate. 2, 3 and 4 pane options available as standard. Aluminium meeting claws provide optimum strength, covered by PVCu cover strips, prevent unsightly screw heads being seen through glass. One piece stainless steel track. Anti-lift security strip. PVC panel spacer. Outerframe steel reinforcement. Four-point hook lock with one-piece keep. Universal sash and interlock reinforcement. Frame cover trims for improved aesthetics. Rolled-in Gasket [RIG]. Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0027 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development.

10 Date: Technical Bulletin 009/01 Replacement Windows Document L (Thermal Insulation) IMPORTANT INFORMATION Previous Technical Bulletins have tracked the development of Document L and the launch of FENSA. However, to try and eliminate any misunderstanding this bulletin will detail all the requirements of Document L, FENSA and answer all the questions raised by yourselves in recent weeks. Document L This is part of the building regulations for England and Wales that sets the levels of energy efficiency in buildings, this now covers replacement windows. A thermal U-value of 2.0W/m 2 must be achieved for windows and doors. Duraflex have had both the 65 and 70mm Systems Hot Box tested at the BBA, test report No 1749, to assess the product efficiencies. Both items were reinforced to simulate on site specification and glazed with low-e glass (hard coat, not gas filled). Both systems achieve U-values lower than the required standard, results are shown below. 65mm = 1.76 W/m 2 and 70mm = 1.71 W/m 2. Glass Units Sealed units must now comply with EN 1279, which replaces BS Building Regulations The above results in all replacement window and doors now requiring either planning permission or installation by a member of FENSA. The responsibility of ensuring replacement windows are installed to these new requirements rest with the INSTALLER. Dates Orders signed before April 1 st 2002 will not come under the new regulations as long as installation takes place before July 1 st Orders signed after April 1 st 2002 must incorporate the new regulations. What is FENSA? FENESTRATION SELF-ASSESMENT. FENSA will offer installation companies a cost effective and convenient way of compliance, assessment and maintenance of standards and integrity, without government interference. Options for Installation Companies. Break the law by failing to comply with Document L. For each and every installation undertaken, apply to the relevant local authority building control department for Building Regulation approval or: Become a FENSA registered installation company. FENSA Registration A preliminary Registration Form, enclosed, should be completed and returned by post to: Glass and Glazing Federation Borough High Street London SE1 1XB REGISTRATION SHOULD BE COMPLETED AND POSTED NOW. 1 of 2

11 Date: Conditions for INSTALLATION companies joining FENSA To comply with all statutory and Building Regulations. Commit their business to Fair Trading (using an approved contact and having a customer complaints procedure). To offer customers an Insurance Backed Guarantee. To comply with statutory health and safety and waste disposal requirements. Maintain adequate employer s liability and public liability insurance. Agree to a sample of their installations being inspected by FENSA on the addresses and installation details of all installations. Reimburse FENSA for the costs of inspections and the processing of installation details. Continue to comply with all the above. In the event of failure to comply, and/or in the event of a record of failed inspections, they accept that their membership may be suspended or revoked. In the event of such suspension, they have the right of appeal. Benefits of registration with FENSA Able to self-certify that the installations of windows and doors conform to Building Regulations. No need to advise Local Authority Building Control of each installation, as FENSA will do this. Lower cost of compliance. Have updated information on Building Regulations. Demonstrate to your customers that you are committed to comply with Building Regulations. FENSA costs Registration Costs Registration 100 Vetting 200* (This fee could be reduced if you are a member of a Trade Association such as GGF) Annual Costs Annual Membership Fee 50 If re-vetting required 100 Transactions Less than 1 per installation if FENSA is notified electronically i.e. by Inspection These will be charged at cost and are likely to be less than 100 per inspection. A minimum of 2 inspections is to be expected. Your Questions Answered How will the DIY man be affected? Clarification of the Door 50% glazing rule? Are conservatories included? The installer of any products must be either registered with FENSA or apply for Building Regulation Approval at the costs detailed previously. Doors that have 50% or more of the area glazed with panels are exempt. Included if There is an open walkway into the conservatory. Exempt if There is a doorset (Patio or French door etc.) between the dwelling and conservatory. 2 of 2

12 Uniclass L411+L413:N72:P7114 EPIC D11+D13:X725:Y66 CI/SfB (31.4)+(31.5) Xn6 September 2004 DIAMOND SUITE MAINTENANCE INSTRUCTIONS the natural choice Although replacement PVCu window and door products are predominately maintenance free, the following guidelines should ensure that you receive many years of trouble free service. Lubrication Due to normal operation and atmospheric conditions, the moving mechanical parts of the doors and windows may require lubrication. Keep plates, locks and hinges of both windows and doors will benefit from a light application of oil/grease to the contact area of moving parts. As a general rule, lubrication should be required once every 12 months depending on usage. NB: Under no circumstances attempt to dismantle any components. If you require further assistance please contact your supplier. Cleaning [PVCu Frames White] Under normal circumstances the washing down of window and door profiles with diluted washing up liquid and water will suffice. However, where more stubborn marks or a build up of atmospheric grime exist, a nonabrasive cream cleaner specially designed for PVCu profile should be used. Apply the cleaner to the affected area using a dry clean cloth. Use sparingly applying gentle pressure in small circular motions. Buff back to a shine. [PVCu Frames Woodgrain] Use only diluted washing up liquid and water. NB: Under no circumstances use any other cleaner than those advised by your supplier. Other cleaners not recommended may have an adverse effect on the surface finish of your windows. Friction Stay Adjustment The majority of opening windows are fitted with a friction stay which is a type of hinge that controls the opening of the window itself. This is factory set so that the window neither closes under its own weight or is overly difficult to open and close. After a period of time, the friction pad may wear making the opener loose in operation. Take a small bladed screwdriver and turn the screw by half a turn clockwise. The adjustment should be made equally to each pair of hinges. If this adjustment is insufficient then carry on turning the screw in half turn increments until the desired amount of friction is achieved. If opener is very stiff in operation, turn the screw by a quarter turn increments anticlockwise until desired result is achieved. NB: If you have difficulty in making the above adjustment, please contact your supplier for guidance. Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0039 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development.

13 Uniclass L413:P7114 EPIC D1311:X725 CI/SfB (31.4) Xn6 June 2007 BUILDING REGULATIONS AMENDMENTS: PART L- THERMAL INSULATION Both our 65mm and 70mm suites exceed Part L requirements. Document L is part of the Building regulations for England and Wales that sets the standards for energy efficiency in buildings. Similar standards are applicable in Scotland, Northern Ireland and the Republic of Ireland. As part of the Worldwide Kyoto agreement, the UK Government has committed to reduce emissions of greenhouse gases, such as carbon dioxide. Almost half of the carbon dioxide emissions in the UK are generated from energy used to heat, light and cool buildings. The revisions to Document L cover the construction of new dwellings (houses) and non-domestic buildings, such as offices and public buildings. In addition, work on existing housing, such as replacement windows installed as home improvements and conservatories not separated from the house are also covered. the natural choice

14 specification Products shall meet certain thermal requirements dependant on whether they are required for new build or new extensions/ replacements. New build windows use the existing U Value figures (W/m 2 K) which are then included in the SAPS 2005 calulation for the whole house. New extensions/replacement windows use either: Whole window U Value BFRC window energy rating Centre-pane U Values (glass unit only) Minimum requirements are specified in the 2006 Building Regulations Doc L. Due to the increased and complex nature in generating data, computer simulations have replaced, in many instances, the physical testing previously known as Hot-box tests. The Duraflex Diamond Suite has undergone over 300 simulations, based on the Standard European Window size 1230 x 1480mm giving a range of U Values from 2.0 down to 1.3 and BFRC ratings from E down to an A. 70mm featured internally glazed window general assembly Requirements as the 2006 Building Regulations Replacements New Extensions New Build U Value SAPS BFRC E D Calculation Centre pane Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0041 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development.

15 Uniclass L413 EPIC D13 CI/SfB (31.4) November 2008 D I AMOND SUITE P R ODUC T S TAND A R D S Duraflex holds Certificate No. FM and operates a quality management system which complies with the requirements of BS EN ISO 9001:2000 for the following activities: The designs, development, manufacture, sales, marketing and supply of various building products and system. The blending and processing of PVCu powder for subsequent use in window and door profile extrusion Business system maintenance, general administration, order processing, technical and customer support functions Warehousing, packaging and distribution activities. Window Systems Profile Accreditations the natural choice

16 STANDARDS AND DEFINITIONS specification BS7412: British Standard - Performance requirements and specification for fabricated PVCU windows and associated products including reinforcement, glazing and weather performance. BSEN12608: British Standard - Performance requirements and specification of PVCU profile. BS7950: British Standard - Performance requirements of fabricated windows to meet Enhanced Security. PAS 23/24: British Standard - Specifications for overall performance requirements of standard and Enhanced Security doorsets. BBA: British Board of Agrément certification - confirms compliance with European Moat Standards, specifying performance requirements of fabricated windows. SBD: Secured By Design Police initiative specifying security and safety requirements. Window Performance The above British & European Standards achieved by Duraflex and regularly audited by the BSI and BBA set out a range of product and performance requirements; these include but are not limited to Material specifications of profile, reinforcement, hardware, gaskets, fixings and includes assessment of corrosion resistance, durability, resistance to impact, colour fastness, thermal stability and transmission. Fabricated products are assessed for resistance to air and water penetration, deflection due to wind loading and stability due to long term aging. Enhanced security performance standards assess the ability of domestic windows and doors to withstand attack against entry by human intervention and mechanical means. Environmental The re-use of window grade PVC-U material is supported and strictly controlled in both British and European Standards. On Environmental grounds, recycling is encouraged as an alternative to disposal by land-fill or incineration. Research over many years within the industry has shown that under controlled conditions, indicated in the above Standards, no detrimental effect is caused to the profile with the addition of recycled material. Many articles in the press and trade magazines have debated the effects on the environment of processing and using PVC-U products. Investigations and research by eminent organisations world-wide have demonstrated that processing and using PVC-U products does not cause any more environmental damage than its competitive materials of steel, aluminium or timber. A document titled Watch Out published by the British Plastics Federation in April 1999 collates data from many of the research programmes and provides one useful source of information on PVC-U and its used in the Environment. PVC-U Cost Comparisons Several recent studies have shown that, in the long term PVC-U windows cost less than aluminium, hardwood or softwood. These studies assume that the PVC-U profiles do not have any additional external finish that may need redecoration. Under these circumstances the finish should perform no worse than a polyester powder coated finish on aluminiumand certainly better than hardwood or softwood finishes. Finishes The most common finish for PVC-U window profiles is white. Duraflex Diamond Suite profiles are produced in brilliant white, a unique blend creating a unique colour. A golden oak, mahogany and rosewood woodgrain effect can also be supplied as a standard finish. The woodgrain effect is achieved by a foil applied to the external surfaces of the profile. The foil can be applied to white profile giving a white finish internally or to brown profile giving, like a timber window, a woodgrain finish internally. Maintenance There is no such thing as maintenance free windows or doors. Whatever the frame materials some maintenance will be required. All moving parts including handles and hinges should be checked, preferably annually and lubricated where necessary. All PVC-U profiles whether white, woodgrain or colour coated should be washed down using a mild detergent in water at intervals not exceeding 12 months depending on location. Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0036 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development.

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19 Uniclass L413:P7114 EPIC D1311:X725 CI/SfB (31.4) Xn6 May 2005 SECURED BY DESIGN OFFICIAL POLICE SECURITY INITIATIVE Secured By Design is a police initiative to encourage the building industry to adopt crime prevention measures in the design of developments to assist in reducing the opportunity for crime and the fear of crime, creating a safer and more secure environment. the natural choice

20 specification PRODUCT GROUPS AND PRODUCTS COVERED 65mm and 70mm Diamond Suite Bevelled and Featured Sections Rolled-in Gasket and Non-Rolled-in White and woodgrain finishes Internally and externally beaded products Appropriately listed hardware, gaskets, reinforcement etc Welded and mechanically jointed options Profile Part Numbers All reinforced with approved galvanised steel as detailed in the relevant security test: 6001/ mm Outerframe Intermediate 6002/ mm Outerframe Large 6000/ mm Outerframe Slim 6060/ mm T Sash 6030/ mm T Mull/Trans 6032/ mm T Mull/Trans Large 6061/ mm Z Sash 6064/ mm Z Sash T & T 6031/ mm Z Mull/Transom 7001/ mm Outerframe Intermediate 7002/ mm Outerframe Large 7032/752 70mm T Mull/Trans 7033/ mm Z Mull/Trans 6065/ mm Z Door Sash (New) 6066/ mm T Door Sash (New) 6036/ mm Midrail 6063/ mm Z Door Sash 6062/ mm T Door Sash Hardware Security Glazing Clips Hinge Bolt Friction Stays Shootbolt Tilt & Turn Gear Residential Door locks Door Lock Cylinder GT Designs Securi-Clip Duraflex Ltd GT Designs Stayguard Avocet Hingeguard Laird/Feneseal DX Laird-Feneseal Saracen Avocet Security Laird/Feneseal Saracen HS Maco Mach 2 Avocet High Security Maco High Security Paddock Lock Master Avocet Security Bead Part Numbers mm Scotia Bead mm Featured Bead mm Bead Clips mm Featured Bead mm Bevelled Bead mm Scotia Bead Cill Part Numbers mm Stub Cill mm Cill with Windowboard Recess mm Cill Cill Residential Door Hinges Residential Dog Bolts Avocet Triad HP3D Duraflex Rebate Hinge Mila Duraflex Dog Bolt Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0045 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development. Purchase of the component parts of systems from Duraflex does not allow use of Secured By Design logos. Fabricators can get testing and join Secured By Design via the group scheme; for further details contact Duraflex.

21 Uniclass L41302:P7114 EPIC D1312:X725 CI/SfB (31.42) Xn6 September 2004 THE DURAFLEX DIAMOND SUITE WITH ROLLED-IN GASKET The Duraflex Diamond Suite with Rolled-in Gasket (RIG), offers a high performance glazing solution, whilst eliminating problems associated with standard glazing seals. Provides a pleasing effect with no visible gasket lines. Enables window fabricators to increase productivity and will improve consistency of on-site glazing. the natural choice

22 specification Profile: 65mm and 70mm Diamond Suite with Rolled-in Gasket Colours: White, Mahogany, Golden Oak, Mahogany on White, Golden Oak on White, Rosewood, Rosewood on White featured suite only Elegant sightlines with expert specification support Conforms to BS7412, 2002 Conforms to BS7950, inc. external glazed with appropriate glasslocks. Proven track record - 30 years usage in doors and windows. Exceptional performance over large temperature range: -20 O C to 70 O C. Increases acoustic sound properties of product by up to 30%. 65mm and 70mm RIG cross sections Visually pleasing eliminating visible gasket lines. No gaskets fitted on site, thus speeding up installations. Easily replaced on site if damaged. Welded corners giving a continuous seal. High memory recovery can be used as static and dynamic seals. Provides low operating forces. UV Stable will not discolour in direct sunlight. Severn Drive Tewkesbury Business Park Tewkesbury Gloucestershire GL20 8TX Tel: DXLT0070 All information in this brochure is correct at the time of going to print. However, Duraflex reserve the right to change specifications for their profiles and accessory products in line with their policy of product development.