S a l e s. H a n d b o o k

Transcription

1 S a l e s H a n d b o o k

2 Table of Contents Introduction Marketing ChemGrout Equipment A Word About...Pumps and Mixers CG-050M Hand Grout Pump CG-050 Mini Grout Pump CG-550P Mini Grout Pump and Mixer CG-550 Rugged Series CG-EasyFlo CG-502 Hi Pro Finisher CG-Quattro CG-540 Compact Pump/Sprayer CG-550 Workhorse Series CG-550 Well Grouter Series CG-Geothermal Series CG-570 Thick Mix Sprayer CG-500 Versatile Grout Plant CG500-High Pressure Series CG-600 Colloidal Slurry Plant CG-620 Colloidal Add-On-Mixer CG-625 Colloidal Grout Plant CG-680, 6885 High Volume Colloidal Grout Plant Page 2

3 Introduction Welcome to ChemGrout, Inc. and congratulations on becoming a distributor. Whether a full line, or specialty dealer/distributor, or a representative, we d like you to know we believe you have chosen to represent the finest, most practical, dependable grouting equipment made. ChemGrout, Inc. stands behind you with complete parts inventory, completed units inventory, fast service, and a highly trained, technical staff to support you and your customers. It is our policy and total commitment to provide quality equipment and service at reasonable prices. We are happy to share our technical knowledge, as well as grouting and construction experience with you and our customers. Page 3

4 Marketing ChemGrout Equipment The following pages will illustrate each unit, its applications (at least, those that we ve so far heard about), and the likely areas to look for potential customers. However, there are certain features built into every ChemGrout unit that you can sell, which make our units attractive to customers, and how we gain their loyalty. Each ChemGrout unit is designed for balance of grout delivery. If it is a complete grouting unit, its features are always designed to allow the user continuous, non-stop grout capability. That is, the mixer is large and fast enough, and the storage hopper is large enough to keep the pump fed without interruption. Most units, regardless of size, are designed to be operated by one person standing in the same location. On the CG-500, however, it is difficult to introduce materials fast enough by one person to maintain 20 gpm. Each unit is designed and fitted with many stock hardware components such as belts, fittings, etc., so that many replacement parts can be purchased from our stock, reducing downtime for a crew in case of a breakdown. We use the heaviest duty components available - because we want happy customers. Except for mobile and colloidal units, the units are relatively lightweight, skid-mounted, and fit into a standard 8 pick-up truck bed. Page 4

5 A Word About... Pumps ChemGrout uses several types of pumps for its grouting systems. The most common are the lowpressure piston, high-pressure plunger, the progressing-cavity stator-rotor pumps and the gear pump. Low Pressure Piston Pumps handle fine granular grouts, such as sanded cement grouts, and most premixed grouts at small volume outputs. These pumps are adaptable to a wide range of applications listed on the back of the CG-050 Flyer sheet. Maximum pressures are 225 PSI for the CG-050 and 300 PSI for the CG-030. High Pressure Plunger Pumps will also handle slightly sanded grouts at low pressures; however, when high pressures are required, neat cement or other very fine-grained slurries pump best. These pumps are used in deep mines, rock and earth anchor systems, and other high pressure (up to 2000 PSI) applications. Progressive Cavity Pumps utilize rotor-stator action which may be compared to that of a precision screw conveyor. As a chrome-plated steel rotor turns within a synthetic rubber stator, cavities are formed which progress toward the discharge end of the pump carrying the material being handled. The continuous pushing action of the rotor provides uniform discharge without pulsating. These pumps are used where moderate pressures are required. Bowie Gear Pumps use gentle gear action to move grout, especially bentonite grouts, with Buna-N gears. This is a continuous action pump. Pressure range PSI, production 1-25 GPM. Mixers ChemGrout employs three basic types of mixer; vertical paddle, colloidal, and horizontal ribbon. Vertical Paddle Mixers are most commonly used on our small grout plants. The tanks, baffles, and paddles are proportioned for high performance mixing. The specially designed blades and baffles provide optimum control of the mixing action by lifting and shearing, that quickly blend the dry materials and water into completely mixed slurries. Colloidal Mixer is a specially built high speed, diffuser-type centrifugal pump for mixing fine grained slurries, such as bentonite, cements, and fly ash. Water and materials are drawn through the RPM pump to break apart and reduce particle size to achieve individual particle wetness. Although it requires considerably more horsepower to operate, a colloidal mixer will yield a cement grout with a higher flowability than a paddle mixer will with the same water content. This is desirable in rock or soil grouting where tight formations are encountered and very thin, flowable mix is necessary to get the solids into the rock seams and joints. Horizontal Ribbon Mixers consist of opposing helical ribbons which achieve a rapid, yet thorough mixing of larger than normal sized batches. This is a special rather than a standard in ChemGrout s line of equipment. Page 5

6 CG-050M Hand Grout Pump A small, lightweight hand pump designed to pump tough sanded or commercial preblended grouts and high viscosity materials. Only 3 wetted parts, and easy, simple maintenance. Cement, flyash, bentonite and sanded commercial grouts. well casings pre-cast and tilt-up panels hollow metal windows and doors machine bases column bases dowel bars - highway patches and column dowels roof and rock bolts small void filling floor toppings and underlayments bonded overlays Well drillers, general contractors, underground contractors, paving contractors, precast manufacturers and plant maintenance staff. Specs: Power: Manual Hopper: 5 Gallons Pump: Piston - ½ - 2 GPM Pump Fitting: 1 Evertite Lifting eye: N/A Recirculation N/A Mount: Aluminum Channel Skid Page 6

7 CG-050 Mini Grout Pump A small, lightweight piston pump designed to pump tough sanded or commercial pre-blended grouts and high viscosity materials. Only 3 wetted parts, and easy, simple maintenance. Cement, flyash, betonite and sanded commercial grouts. well casings pre-cast and tilt-up panels hollow metal windows and doors machine bases column bases dowel bars - highway patches and column dowels roof and rock bolts small void filling slab jacking floor toppings and underlayments bonded overlays Well drillers, general contractors, slabjackers, underground contractors, paving contractors, pre-cast manufacturers and plant maintenance staff. Specs: Power: Air or Hydraulic Hopper: 5 Gallons Pump: Piston 1/2-5 GPM, 225 PSI Pump Fitting: 1 Evertite Lifting eye: N/A Recirculation: N/A Mount: Aluminum Channel Skid Options Remote Control Page 7

8 CG-550P Mini Pump & Mixer The CG-050 Mini Grout Pump is combined with a 34 gallon mixing tank on a lightweight skid. See CG-050 sheet for capability. Cement, flyash, betonite and sanded commercial grouts. Same uses as CG-050, but with mixing capability which eliminates all but one person to do all mixing and pumping on a non-stop, continuous grouting basis. Well drillers, general contractors, slabjackers, underground contractors, paving contractors, pre-cast manufacturers and plant maintenance staff. Specs: Power: Air or Hydraulic Mixer: 34 Gallon Maximum Capacity, Paddle Type Hopper: 5 Gallon Pump: Piston - 1/2-5 GPM, 225 PSI Pump Fitting: 1 Evertite Lifting eye: Standard Recirculation. N/A Mount: Skid Options: Wheels, Water Meter and Remote Control. Page 8

9 CG-550 Rugged Series This is a larger version of the CG-050 & CG-550P. There are three basic units in this series. The CG-030 is a skid mounted grout pump that is powered by air or hydraulic. The CG550/030 is a skid mounted mixer and grout pump powered by air or hydraulic. And the CG-555/030/GHES is a trailer mounted self contained system. The unique feature is that the pump completely disassembles with only a hammer in a minute. Cement, flyash, bentonite and sanded commercial grouts. well casings pre-cast and tilt-up panels hollow metal windows and doors machine bases column bases dowel bars - highway patches and column dowels roof and rock bolts small void filling slab jacking floor toppings and underlayments bonded overlays Well drillers, general contractors, underground contractors, paving contractors, pre-cast manufacturers and plant maintenance staff. Specs: Power: Air, Hydraulic, Electric/Hydraulic, Gas/Hydraulic or Diesel/Hydraulic Mixer: 45 Gallon Maximum Capacity, Paddle Type Hopper: 30 Gallons Pump: Piston - 14 GPM, 300 PSI Pump Fitting: 1¼ Evertite Lifting eye: N/A Recirculation N/A Mount: 030 & 550 Are Skid, 555 is Trailer Options: Trailer, Water Meter Page 9

10 ChemGrout EasyFlo This is a compact, two piece system specially designed for efficiently pumping selfleveling underlayments. Perfect for small and medium size jobs, both pump and mixer fit through standard size doorways and operates on separate 120V household current. Self-leveling underlayments Self-leveling Tile installers Specs: Power: Electric two 120V lines Mixer: Hopper: Pump: Pump Fitting: Lifting eye: Recirculation Mount: 22 Gallon Maximum Capacity, Paddle Type 12 Gallons 2C3 = 3 GPM, 174 PSI 1 Evertite N/A N/A Wheels Page 10

11 CG-502 Hi-Pro Finisher This is a scaled down CG-500, featuring twin paddle mixers, a central hopper, an open throat progressing cavity grout pump. Self leveling underlayments, floor toppings, non-shrink grouts and neat cement. building restoration floor toppings underlayments void filling Building and concrete restoration contractors. Specs: Power: Air, Hydraulic, Electric/Hydraulic or Gas/Hydraulic Mixer: Twin 45 Gallon Maximum Capacity, Paddle Type Hopper: 10 Gallon Pump: 2C4 = 8 GPM, 160 PSI 3C4 = 8 GPM, 240 PSI Pump Fitting: 1 Evertite Lifting eye: Standard Recirculation: Standard Mount: Skid Options: Water Meter, Remote Control and Wheels Page 11

12 CG-Quattro This is a continuous mix system that contains built in water pump. Optional compressor is available for spray applications. Quattro delivers a steady flow of material at rates of up to 13 gpm. Requires 440V, 3 phase electrical current. Cement, underlayments. floor toppings and underlayments General contractors, tile installers Specs: Power: Electric 440V. 60 Htz, 3 phase, 20 amps Hopper: 45 Gallon Maximum Capacity, Paddle Type Pump: Progressive Cavity - 13 GPM, 450 PSI Pump Fitting: 1¼ Evertite Lifting eye: N/A Recirculation N/A Mount: Wheels Options: Compressor Page 12

13 CG-540 Compact Sprayer A compact, portable pumping/spraying plant for floor, wall, and ceiling coatings. Latex cementitious coatings, non-shrink grouts, self-leveling floor underlayments. building restoration of concrete floors building restoration of walls ceiling restoration either spray-on or pumpable coatings Building restoration, parking garages, factory plant. Specs: Power: Air Mixer: 22 Gallon Maximum Capacity, Paddle Mixer Removable Paddles For Easy Cleaning. Hopper: 10 Gallon Pump: 2C4 = 8 GPM, 160 PSI 3C4 = 8 GPM, 240 PSI Pump Fitting: 1 Evertite Lifting eye: Standard Recirculation: Standard Mount: Skid With Floor Wheels Standard Options: Water Meter, Spray Wand Page 13

14 CG-550 Workhorse Series A heavy duty small volume grout plant, fitted with a mixing tank, holding hopper and a progressing cavity grout pump. Unit s versatility is its availability with wide variety of power options. Cement, flyash, bentonite and most sanded commercial grouts rock and soil grouting manhole, sewer, structural waterproofing rock and rock bolts chemicals highway undersealing well casing - water, monitor, observation bonded overlay spraying void filling pre-cast void filling slabjacking Well drillers, underground, heavy and highway contractors. Specs: Power: Air, Hydraulic, Electric/Hydraulic or Gas/Hydraulic Mixer: 45 Gallon Maximum Capacity, Paddle Type Hopper: 10 Gallon Pump: 2L4 = 8 GPM, 160 PSI 3L4 = 8 GPM, 240 PSI 2C4 = 8 GPM, 160 PSI 3C4 = 8 GPM, 240 PSI Pump Fitting: 1 Evertite Lifting eye: Standard Recirculation: Standard Mount: Skid or Trailer Options: Wheels, Remote Control For Hydraulic Units, Water Meter Electric Start Gas Engine Page 14

15 CG-550 Well Grouter Series A batch mixer grout plant, using the Bowie Gear Pump for moving bentonite mixes for sealing wells or abandonment of wells. The Bowie pump is especially efficient for moving polymer/bentonite mixes, and one step bentonites. Bentonite Well sealing, well abandonment and heat loops. Well drillers, heat loop installers. Specs: Power: Hydraulic or Gas/Hydraulic Mixer: 45 Gallon Maximum Capacity, Paddle Type Hopper: N/A Pump: Bowie Gear Pump PSI Pump Fitting: Standard-Setup 1 ¼ For Grout, 1 For Water Intake Lifting eye: Standard Recirculation: N/A Mount: Skid Options: Trailer, Electric Start Gas Engine The bowie pump will fill the mixing tank with water and pump grout. The unit is fitted with a double check valve system to control the direction of flow. The skid-mount unit is small and compact with a 36 X 36 base and a 41 mixing height. Page 15

16 Geothermal Series This is a larger version of the Rugged Series and is designed to accommodate the larger batch sizes necessary for the geothermal industry. The CG550/030/GT is either skid or trailer mounted, and comes standard with a water batcher. The unique feature is that the pump completely disassembles with only a hammer in a minute. Cement, flyash, bentonite and sanded geothermal grouts. geothermal grouting well casings pre-cast and tilt-up panels hollow metal windows and doors machine bases column bases dowel bars - highway patches and column dowels roof and rock bolts small void filling slab jacking floor toppings and underlayments bonded overlays Well drillers, general contractors, underground contractors, paving contractors, pre-cast manufacturers and plant maintenance staff. Specs: Power: Air, Hydraulic, Electric/Hydraulic, Gas/Hydraulic or Diesel/Hydraulic Mixer: 70 Gallon Maximum Capacity, Paddle Type Hopper: 45 Gallons Pump: Piston - 14 GPM, 300 PSI Pump Fitting: 1¼ Evertite Lifting eye: N/A Recirculation N/A Mount: 030 & 550 Are Skid, 555 is Trailer Included: Water Batcher Options: Trailer, Water Meter Page 16

17 CG-570 Thick-Mix Grout Plants: A heavy duty, small volume grout plant, fitted with a mixing tank, holding hopper and a progressing cavity grout pump. Unit is specially designed for the new Thick- Mix repair mortars. A special oversize mixer slid gate, extra heavy duty pump, and larger power supply make this unit ideal for thick and harsh materials. Combined with the ChemGrout spray nozzle the CG-570 handles the new techniques emerging with the modern materials used in today s construction market. Gel Mortars, Repair Mortars, Plastering, Stucco, EIFS, Fireproofing and all flowable grouts. concrete repair masonry repair manhole, sewer, structural waterproofing plastering, stucco, EIFS slabjacking rock and rock bolts rock and soil grouting highway undersealing bonded overlay spraying void filling pre-cast void filling earthquake remediation Concrete repair and restoration contractors, walls and ceiling contractors, underground, heavy and highway contractors. Specs: Power: Air, Electric/Hydraulic, Hydraulic, Gas/Hydraulic or Diesel/Hydraulic Mixer: 45 Gallon Maximum Capacity Paddle Type Hopper: 12 Gallon Pump: 2TJ6 = 8 GPM, 160 PSI 3TJ6 = 8 GPM, 240 PSI Pump Fitting: 1 Evertite Lifting eye: Standard Recirculation: N/A Mount: Skid or Trailer Options: Wheels, Remote Control, Water Meter, Spray Wand Page 17

18 CG-500 Versatile Grout Plant A heavy-duty, high production grout plant utilizing twin large mixing tanks to feed a large progressing cavity grout pump. Rugged frame, heavy duty components. Cement, flyash, masonry sand, bentonite, commercial pre-blended grouts. tunnel waterproofing grouting dams bridge piers, decks, and approaches highway undersealing slabjacking void filling monitor wells bonded highway overlays Underground, heavy, and highway contractors. Monitor and observation well drillers, marine contractors, floor underlayments, etc. Specs: Power: Air, Hydraulic, Electric/Hydraulic, Gas/Hydraulic or Diesel/Hydraulic Mixer: Twin 70 Gallon Maximum Capacity, Paddle Type Hopper: 15 Gallon Pump: 2TJ6 = 8 GPM, 160 PSI 3TJ6 = 8 GPM, 240 PSI Pump Fitting: 1¼ Evertite Lifting eye: Standard Recirculation: Standard Mount: Skid Options: Water Meter Page 18

19 CG-500HP High Pressure Series A high pressure grout plant utilizing two mixing tanks to supply the grout pump. The grout pump is a double acting plunger style that is available in three different sizes to offer three different outputs. The grout pump is convertible between all three sizes. This unit is very attractive with various outputs and power options. Cement, cement/masonry sand. tie-backs cables tendons rock bolts rock grouting soil compaction earth anchors Heavy, underground, foundation, tunnel, dam construction. Specs: Power: Air or Hydraulic Mixer: Twin Gallon Maximum Capacity, Paddle Type Hopper: 10 Gallon Pump: 1 X 8 = 10 GPM, 2000 PSI 2 X 8 = 15 GPM, 1600 PSI 3 X 8 = 20 GPM, 1000 PSI Pump Fitting: 1 Evertite Lifting eye: N/A Recirculation: Standard Mount: Skid Options: Water Meter Page 19

20 CG-600 Colloidal Slurry Plant Large, heavy-duty, high production colloidal unit, with agitating holding hopper. This unit can come with either a progressing cavity pump or the double acting plunger pump. Cement, flyash, bentonite, sanded (add sand at agitating hopper only) lime dust. dams, tunnels Underground and heavy contractors. Specs: Power: Air, Hydraulic, Electric/Hydraulic or Diesel/Hydraulic Mixer: 13.0 C.F. Maximum Capacity Colloidal, Bottom Clean Out Hopper: 13.0 C.F. Agitating (paddles) Pump: Progressing Cavity Pump: 3L6 = 20 GPM, 240 PSI Pump Fitting: Lifting eye: Recirculation: Mount: Options: Double Acting Plunger 1 X 8 = 10 GPM, 2000 PSI 2 X 8 = 15 GPM, 1600 PSI 3 X 8 = 20 GPM, 1000 PSI 1¼ Evertite (progressing cavity pump) 1 Evertite (double acting plunger) N/A N/A Skid Water Meter Page 20

21 CG-680 & CG-6885 Large Colloidal Grout Plants A super size high production colloidal unit, with agitating storage hopper. Designed as a larger version of a CG-600 for high production projects. Unit features colloidal mixer, agitating storage tank and progressing cavity grout pump. Cement, bentonite, flyash, and sanded cement grouts (sand is added at the agitating mixer hopper only. dams, tunnels Underground, heavy contractors. Specs: Power: Hydraulic, Electric/Hydraulic or Diesel/Hydraulic Mixer: 17.0 C.F. Maximum Capacity, Colloidal Hopper: 17.0 C.F. Agitating (paddle type) Pump: 1 or 2 3L8, PSI Pump Fitting: 1¼ Evertite Lifting eye: N/A Recirculation N/A Mount: 680-Skid, 6885-Trailer Options: Water Meter Page 21

22 CG-620 Colloidal Add-On Mixer Colloidal mixing unit designed as add-on module for the CG-500 or other standard paddle units. Cement, bentonite, flyash, lime dust. dams, tunnels Underground and heavy contractors. Specs: Power: Air, Electric or Hydraulic Mixer: 13.0 C.F. Maximum Capacity, Colloidal, Discharge Pressure 40 PSI, Bottom Clean-Out. Hopper: N/A Pump: N/A Pump Fitting: 2 Evertite Lifting eye: Standard Recirculation N/A Mount: Skid Options: Water Meter Page 22

23 CG-625 Colloidal Grout Plant Heavy-duty, high production, mobile colloidal grout plant. Independently powered with its own diesel/hydraulic power system. This unit is complete with a colloidal mixer, agitating holding tank and a progressing cavity grout pump. Cement, flyash, bentonite, lime dust. tunnels dams tendons tie-backs cables highway undersealing Heavy, underground, highway, and bridge contractors. Specs: Power: Diesel/Hydraulic Mixer: 8.5 C.F. Maximum Capacity Colloidal, Bottom Clean-Out Hopper: 8.0 C.F. Pump Options: 2TJ6 = 20 GPM, 160 PSI 3TJ6 = 20 GPM, 240 PSI Pump Fitting: 1¼ Evertite Lifting eye: N/A Recirculation Standard Mount: Trailer Options: Water Meter Page 23