The history of MetLase

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2 The history of MetLase The original capability, known as Pro-Laser, was established by Rolls-Royce on the Advanced Manufacturing Park (AMP) in Sheffield in 2007 On the 1st September 2015 MetLase was formed as a joint venture between RollsRoyce and Unipart to grow the technology in other manufacturing sectors Today, MetLase provides bespoke engineering solutions where timing and precision are critical

3 Introduction MetLase is a joint venture between Rolls-Royce and Unipart. Both companies recognised the potential offered by what was then Rolls-Royce s ProLaser division, both inside and outside of Aerospace, and are now investing in the controlled but rapid growth of the business with new premises, digital systems and engineering skills Based on the Advanced Manufacturing Park in Sheffield, alongside the Advanced Manufacturing Research Centre, MetLase now offers its bespoke engineering solutions to all areas of manufacturing Using precise laser-cutting methodology and press-brake material forming, MetLase can design and produce simple and complex tooling, fixturing and components for a wide range of industries, often bringing lead times of months down to mere days Patented joining techniques, suitable for a large number of applications, eliminate the need for welding and remove any chance of heat-induced distortion, allowing the accurate lasercut tolerances repeatable to fewer than 20 microns to be maintained in the final assembly MetLase is a growing company whose speed and responsiveness is supported by the engineering pedigree and manufacturing and logistical expertise of its parent companies MetLase has the unique ability to apply patented techniques honed in the demanding aerospace industry to a vast range of problems across all manufacturing sectors and all parts of the value chain, and to do so with amazing speed and precision. MetLase brings together excellence in mechanical engineering, innovation and ingenuity to create a valuable new addition to British manufacturing

4 Technology Summary Rapid production of fixtures, tooling and components from laser-cut 2D profiles Iterative improvements can be implemented, manufactured and trialled in a matter of hours giving an optimum solution NC Press Brake Flat Bed Laser Cutter Patented mechanical joining features enable high precision, highly functional assemblies The none-welded structures maintain inherent laser cut accuracy Designs exploit specific properties of multiple materials to provide unique functionality, e.g. titanium springs Proprietary Titanium Spring technology Patented Twist-Dowel Tool & Product Solutions

5 Innovative Solutions Through rapid design and manufacturing iteration; Inert Gas Welding Shields Patented gas management techniques to guarantee oxygen free environment for quality critical welds Thermal Barrier Coating Fixtures Location and clamping of hot-end engine components for application of thermal barrier coatings Component Build & Assembly Hi-precision fixturing solutions for component and engine assembly requirements Pipe & Duct Assembly Fast-Make Components Part scribing, tack-welding & assembly of pipe-work incorporated into a single build fixture Patented CNC press-brake techniques used for producing low-volume bespoke brackets & clips Inspection (Constrained & Free) Flexibility of MetLase solution offers maximum access to component for CMM probe Advanced CNC Press-Brake Tools Complex previously unachievable bending of sheet material using MetLase Titanium Spring technology Mechanically Optimized Fixtures Mechanical stiffness maximized, ensuring stable location and clamping of structures during part-marking and machining Chipless Machining Unique fast-make methods for accurate component location, in readiness for 5-axis laser and water-jet cutting

6 Benefits Compressed lead-times...from months to days Repeatable and precise...laser cut to 20 microns Rapid design-make cycle...iterations within hours to accelerate and refine solutions Design system flexibility...applicable to all manufacturing sectors Experienced innovators...simple, practical solutions to complex problems Research, production and aftermarket...tailored solutions for all stages of product lifecycle Focus on effective solutions...ensuring lower cost processes and products

7 Our Approach Problem Solving World-class engineers, armed with our core technology and technical skill work with you to reach a solution more quickly and more precisely than you may have thought possible Innovative Approach Based on solid mechanical engineering principles, our technology allows for novel solutions to problems both new and old Quick The process from design to cutting and assembly can take mere hours, but our innovative and patented techniques ensure that precise, laser cut tolerances are achieved in the final assembly Accurate The speed and accuracy of our products, repeatable to fewer than 20 microns, also allow for rapid iteration to develop. To validate and optimise bespoke fixtures, tooling and pre-production parts to meet your specific needs Applications We haven t yet found the limits of our technology s potential, and our experienced team of engineers relish the chance to match their ingenuity against the most steadfast of sticking points

8 Technology Benefits

9 Contact Us Web: Telephone: Managing Director Steve Dunn Mob: Chief Engineer Andrew Mather Mob: Operations Manager Dave Allen Mob: Building 3, AMP Technology Centre, Brunel Way, Catcliffe, Sheffield, S60 5WG

10 Case Study: Turbine Seal Strips

11 Case Study: CMM Inspection Fixture

12 Case Study: Gas Shields for Welding

13 Case Study: Robot Welding Fixture

14 Case Study: Guided Machining Processes

15 Case Study: Insertion Alignment Tool

16 Case Study: Turbine Seal Strips