Blending Design & Sustainability using MDF Doors

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1 D E S C R I P T I O N : P R O V I D E S A N O V E R V I E W A N D E V O L U T I O N O F M D F D O O R S, A S R E A S O N S F O R I T S S U C C E S S A S A S U S TA I N A B L E A N D V I S U A L LY AT T R A C T I V E P R O D U C T. Blending Design & Sustainability using MDF Doors P R E S E N T E D B Y: S U PA D O O R S I N C.

2 Supa Door Incorporated is a Registered Provider with The American Institute of Architects Continuing Education Systems. Credits earned upon completion of this program will be reported to CES Records for AIA Members. Certificates of completion for non-aia Members are Available on request This program is registered with the AIA/CES for continuing professional education As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product.

3 Learning Objectives Modern History of doors Materials and Construction Analysis Evolution of MDF and reasons for success in doors both aesthetically as an environmentally preferred product including recycled content Review real world examples of use in the field Understand how MDF doors contribute to sustainability and increased acoustic performance. Address Environmental Components including Formadehyde, Certified Wood (FSC), and CARB compliance Analyze how MDF doors contribute toward LEED credits Identify major construction methods and explain their relative advantages and limitations

4 History of Doors

5 Wood Door

6 Introduction of the Hardboard/ Molded Skin Door Mass Produced Very low cost Durable Readily Available Mimic the layout of an authentic stile and rail door Cost advantage compared to a traditionally built solid wood stile and rail door. Great for high production housing or apartments

7 Enter MDF Modern, Durable, Fantastic Finish What is MDF? Wood-based composite material

8 Origins of MDF Accumulated drop off material Wood Chips, shavings, sawdust

9 Manufacturing Process

10 Manufacturing Process continued

11 Recent Shift - WHY MDF? How did MDF doors become a preferred alternative for design professionals in the following categories Private Homes Hotels & Resorts Assisted Living Worship Facilities Student Housing Historic Renovations Design and Sizing Flexibility / Durability / Finish / Environmental Sustainability /

12 Why? Private Homes Return to designing the doors. Create the Mood with the doors Want the look and feel of wood. Increasing heights

13 Why? Private Homes

14 Why? Private Homes

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17 Why? Private Homes

18 Why? - Hotels Article: The Inside Story on Hospitality Facilities (by Maureen Orsborn Contributing Editor BUILDINGS) Many people who stay in hotels are looking for an experience that is even better than home. Hotel Lobbies are moving to a Living Room Experience To provide this experience to guests, the built-ins (i.e. countertops, bathroom fixtures, doors, door handles, and woodwork) and furniture can be a unique mix of design elements made of high-quality, long-lasting materials to make guest space feel nicer and look a little different than any room the guest has stayed in before.

19 Why? - Hotels

20 Why? - Hotels

21 Adding Interior Curb Appeal

22 Why? Hotels

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24 Why? Assisted Living High Design Durability Custom sizing Priced Effectively

25 Why? Worship

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27 Why? Historic Renovation

28 Benefits of MDF Beyond Design Addressing the other reasons MDF doors are selected for various projects

29 Benefits of using MDF for doors: Composite material - Isotropic (no grain) so it has no tendency to split - Better resistance to warping, twisting, bowing

30 Weight of MDF doors 2 6 x /8-70 pounds 1-3/4-95 pounds 2 6 x /8-85 pounds 1-3/4-110 pounds

31 Benefits of using MDF for doors: Quiet Typically ranges around STC Density helps keep sound from traveling

32 Benefits of using MDF for doors: Excellent Finish MDF Ideal for Painting

33 Environmental Benefits of MDF Wood scraps do NOT end up in landfills Fewer Trees are harvested for boards Becomes a recycled wood door.

34 Addressing Environmental Components MDF and Formaldehyde What s being done? Composite Panel Association CARB compliance Certified Wood

35 Benefits of using MDF for doors Environmentally Friendly Materials and Resources 4.1 Recycled Content 4.2 Recycled Content 5.1 Regional Credit 5.2 Regional Credit 7.0 Certified Wood Environmental Quality 4.4 Low Emitting Materials

36 Easily repairable Benefits of using MDF for doors: Repairability

37 Fire Rating Capability 20 minute Rating Common in industry similar construction to non rated doors minute ratings constructions methods can vary see below

38 Fire Rating Capability continued. Fire rated glass doors are increasing in popularity Limitations decreasing Check with your manufacturer

39 Are all MDF Doors Equal? Since MDF doors is a relatively newer product, it is still an increasing market segment. More companies + More variety + More Construction methods = Do your research to maximize design, quality, and reliability

40 Stile and Rail (pictured -doweled) Traditional Method of construction Held together at joints with dowels or cope and stick

41 ROUTED DOORS Rounded Corners Raised panels only Rounded Corners Full thickness panels (1-3/4 thick door = 1-3/4 thick panels

42 Stile and Rail (Continuous Lamination) Two stile and rail doors

43 Wood-Edge options Why have a woodedge? Hardwood/Softwood? Full Length Pocket/Slider Door woodedges

44 Pricing What does an MDF door cost?

45 MDF = Designable + Sustainable Using MDF Provides Customizable Options Smooth Finish Sustainable Solid Sound resistant

46 Design is at the DOOR More and more, A door is not just an opening between two rooms, but an opportunity to define a room. Homeowners/Guests/Residents are taking notice!! Embrace the opportunity with a designable and sustainable option with MDF Making Doors a Feature

47 Questions?