Flow Ahead with Trubore. IS NOW

Transcription

1 Flow Ahead with Trubore. IS NOW

2 IS NOW TRU TO FLOW. Water, it slips through your palms, splashes in the rivers, gushes through the fields, seeps through the rocks. Water does not stop, it simply flows ahead. We at Trubore understand this philosophy and constantly strive to flow ahead of the times, ahead of the competition, ahead of ourselves; to set benchmarks that the market will follow. Almost three decades ago we began with government borewell contracts, today we are a household name known across South India. We handle a range of materials like PVC, CPVC, upvc and much more. Our product range has expanded by leaps and bounds with specialised systems like CPVC Plumbing Systems, upvc Plumbing Systems, Agri-Pressure & Non-Pressure Piping Systems, upvc Underground Drainage Pipes, SWR Systems and Borewell Systems. Our manufacturing units conform to the highest standards of quality control using state-of-the-art technology and testing systems. This commitment to excellence manifests in the form of our vision to come together and flow ahead.

3 TRUBORE TENETS OF TRUST. Quality control is paramount at Trubore. Our highly skilled manpower and stateof-the-art machinery ensure that our products adhere to these tenets of trust. These tenets remain etched in Trubore s commitment to quality control. AN INSIGNIA OF EXCELLENCE. The 3P seal attests Trubore s extra efforts in quality control. Our promise for a 100% flawless product is poised on three fundamental parameters. Advanced Machinery for quality consistency 100% inspection of all incoming raw materials Pro-active R&D team for continuous quality enhancements All products inspected by production personnel before official QC Maximum range of products Superior packaging quality across all quantities Faster delivery from factory and C&F with 90% consistency in OTIF (One Time In Full) Manufacturing technology engineered for excellence PERFECTION PERSONNEL PROCESS International technical collaboration with Netherlands based company Wavin Southern India s most trusted brand since 1986 Our products aren t just subject to quality guidelines set by the authorities, instead we push them even further. Our piping systems are built for any kind of use. All products are subject to inspection at every stage by highly qualified manufacturing personnel. This amounts to numerous personnel inspections even before the product reaches Quality Analysis Department. Trubore believes in minimal but effective human intervention. Our state-of-the-art plants are fully-automated and ensure that processes are followed with robotic precision.

4 CUTTING-EDGE MANUFACTURING. DADRA UNIT ATHAL UNIT CHENNAI UNIT HARIDWAR UNIT KOLHAPUR UNIT

5 CONTENTS 08 CPVC Plumbing Systems 14 upvc Plumbing Systems 20 Agri-Pressure and Non-Pressure Piping Systems 28 upvc Underground Drainage Pipes 34 SWR Piping Systems 42 Borewell Piping Systems 51 FAQs

6 DON T LET THE WEATHER BOTHER YOU. Flow Ahead With All-weather CPVC Plumbing Systems STANDARDS (SDR 11 & 13.5) ASTM F441 (Sch 40 & Sch 80) FITTINGS AS PER ASTM D 2846 (SDR 11) ASTM F 439 (Sch 80)

7 PRODUCT RANGE For Pipes & Fittings DIMENSIONS For CPVC Plumbing Systems PRODUCT RANGE As per IS SDR - 11 SDR Nominal Bore Outside Diameter Wall thickness Working pressure Wall thickness Working pressure 1/2 INCH 3/4 INCH 1 INCH 1 1/4 INCH 1 1/2 INCH 2 INCH 2 1/2 INCH 3 INCH 4 INCH Min Max At 27 o C At 82 o C Min Max At 27 o C At 82 o C Inch (mm.) (mm.) (mm.) (mm.) (Kg/cm 2 ) (Kg/cm 2 ) (mm.) (mm.) (Kg/cm 2 ) (Kg/cm 2 ) 1/ (+/- 0.10) STANDARDS PIPES IS (SDR 11 & 13.5) ASTM F 441 ( Sch 40 & Sch 80) FITTINGS ASTM F441 ASTM D 2846 (SDR 11) ASTM F 439 ( Sch 80) EXTENSIVELY USED IN MALLS HOSPITALS RESIDENTIAL HOTELS 3/ (+/- 0.10) (+/- 0.10) / (+/- 0.10) / (+/- 0.10) (+/- 0.10) APPLICATIONS Indoor and outdoor use for hot & cold water applications (From 0 C to 93 C only). Residential & commercial buildings. Public utilities, swimming pools & industrial applications. MAJOR ADVANTAGES Proven hot & cold water performance from 0 C to 93 C. Manufactured from eco-friendly virgin CPVC compounds. Safe for drinking water. Long life. Self-extinguishing. Does not support combustion. UV resistance ensures pressure and temperature bearing capability even after long term exposure to sunrays. RO and DM water plants. For concealed, down take & terrace looping. High impact resistance ensures high quality performance at lower temperatures. Fast and easy installation. Saves labour. Lower thermal conductivity. No bacterial growth compared to other piping material. As per ASTM F 441 Schedule 40 Schedule 80 Nominal Bore Outside Diameter Wall thickness Working pressure Wall thickness Working pressure Min Max At 27 o C At 82 o C Min Max At 27 o C At 82 o C Inch (mm.) (mm.) (mm.) (mm.) (Kg/cm 2 ) (Kg/cm 2 ) (mm.) (mm.) (Kg/cm 2 ) (Kg/cm 2 ) 2 1/ (+/- 0.18) (+/- 0.20) (+/- 0.23) TRUBORE CPVC Plumbing Systems 10/11

8 Jointing & Installation DO S & DON TS Before starting the installation, read the product installation manual & recommendations carefully. Design stage Check the chemical suitability while deciding the pipe line for chemical application. Also check the thread sealants and fire stop materials for the contents before recommending for use. Consider provision for EXPANSION and CONTRACTION of piping installation. Consider pressure de-rating factor for use of pipe line at higher temperatures. Do not use CPVC piping system for non-recommended chemicals such as polar organic solvents, anti-freezing solutions, dish washing liquids etc., as mentioned in chemical resistance chart. Use only CPVC solvent cement for jointing. Other types of solvent cements may contain ingredients which are not recommended. Cut the pipe at right angles to its axis. Before making the joint, remove burr and clean the pipe s surface. Rotate the pipe through a quarter turn while inserting the fitting. Clean excess solvent cement which comes out from joint. Cure the solvent joint for at least 24 hours in dry weather & 48 hours in humid weather. Handling, Transportation & Storage Use recommended spacing while clamping the installation. Keep at least 200mm distance from geyser for pipeline passing nearby. In case the installation is to be painted use only latex based paints. Other paints may contain solvents which are not compatible with CPVC. In case the installation is to be insulated use only approved insulating material. In case of concealed pipelines, plastering with 1:4 mortar is recommended. Do not use solvent cement which is gelled/not free flowing. Do not thread SDR & SCH-40 CPVC pipes. While solvent cementing avoid exposure to heat or open flame. Do not connect the pipe directly to the boiler/geyser. Do not hammer the pipeline. Store the pipes & fittings on flat surface under covered area. Use flat bodied vehicle for transportation of pipes. Do not drag or drop/throw the pipes while loading/unloading & shifting. Do not overhang the pipes out of vehicle body while transporting. Do not stack the pipes for more than 1.5 meters height. TRUBORE CPVC Plumbing Systems Testing & Commissioning Pressure test the installation with water alone. Before testing ensure that all joints are cured fully. Ensure that all valves and air relief mechanisms at the end of elevation are opened. During initial filling of pipe line, limit water velocity up to 0.3 m/s for releasing the entrapped air. Continue filling until entrapped air is completely removed from installation. Do not use air or gas for installation testing. 12/13

9 EASE OF USE. PEACE OF MIND. Flow Ahead With User-friendly upvc Plumbing Systems STANDARDS PIPES Schedule 40 & 80 - As per ASTM D (Plain Ended). FITTINGS Schedule 40 as per ASTM D ; Schedule 80 as per ASTM D

10 PRODUCT RANGE For Pipes & Fittings DIMENSIONS For upvc Plumbing Systems PRODUCT RANGE (IN INCH) Pressure for Pipes (Solvent Weld) at 23 C PIPES 1/2 3/ /4 1 1/ / FITTINGS 1/2 3/ /4 1 1/ /2 3 4 Schedule 40 Schedule 80 Nominal Bore Outside Diameter Wall Thickness Working Pressure Wall Thickness Working Pressure (Inch) Kg/cm 2 (mm) Kg/cm 2 (mm) Kg/cm 2 1/ ± / ± ± / ± / ± ± STANDARDS PIPES Schedule 40 & 80 - As per ASTM D (Plain Ended) EXTENSIVELY USED IN 2 1/ ± ± ± FITTINGS Schedule 40 as per ASTM D ; Schedule 80 as per ASTM D COMMERCIAL SWIMMING POOLS RESIDENTIAL INDUSTRY ± APPLICATIONS Indoor and outdoor use for cold water applications. Residential complexes, commercial buildings, public utilities, swimming pools. RO and DM water plants. For concealed, down take & terrace looping Note: 1. Not for use with compressed air and gases. 2. Pressure rating of upvc pipes & fittings is temperature related. Derating factor should be applied during designing & operation for higher temperature applications. For detailed data refer IS 4985 or contact us. 3. Installation of upvc pipelines should be done in accordance with IS 7634 (Part - 3). 4. Flow velocity in the pipeline should not be greater than 1.5 meter/sec. 5. For threaded pipes & fittings the working pressure at 23 C should be considered as 50% of rated. 6. Do not use upvc pipes & fittings for hydro pneumatic applications. Working pressure for Fittings (Solvent Weld) at 23 C Schedule 40 Schedule 80 Nominal Bore Working Pressure Working Pressure (Inch) Kg/cm 2 Kg/cm 2 1/ / MAJOR ADVANTAGES 1 1/ / Lead-free material ensures safe drinking water. Exceptional corrosion resistance ensures constant flow over its lifetime. Light-weight but strong. Self-extinguishing (Does not support combustion). High impact resistance, ensures high quality performance at lower temperatures. Fast and easy installation. Long Life / Working pressure for Metal Insert Fittings is 15Kg/Cm 2 TRUBORE upvc Plumbing Systems 16/17

11 Jointing & Installation DO S & DON TS Design stage Consider provision for expansion and contraction of piping installation. In case of threads to be done on pipes, parallel threads are recommended. For threaded joint, use Teflon tape for thread sealing. Use only upvc solvent cement for jointing. Other types of solvent cements may contain ingredients which are not recommended. Keep at least 200mm distance from geyser for pipeline passing nearby. Cut the pipe at right angles to its axis. Consider pressure de-rating factor for use of pipe line at higher temperatures for a maximum of up to 45 C. Before making joint, remove burr and clean the pipe surface/threads. For solvent cement joint rotate the pipe through a quarter turn while inserting in the fitting Handling, Transportation & Storage Clean excess solvent cement which comes out from joint. Use recommended spacing while clamping the installation. In case of concealed pipeline, plastering with 1:4 mortar is recommended. Do not use solvent cement which is gelled/not free flowing. While solvent cementing avoid heat exposure or open flame. Do not hammer the pipeline. Cure the solvent joint at least for 24 hours in dry weather & 48 hours in humid weather. Pipes & fittings shall be stored under covered area. Do not over-tighten the threaded joints. Pipe shall be stored on leveled flat ground. The stacking height of the pipe stack shall not be more than 1.5 meters. Do not drag or drop/throw the pipes while loading/unloading & shifting. Do not overhang the pipes out of vehicle body while transporting. Do not stack the pipes for more than 1.5 meters of height. TRUBORE upvc Plumbing Systems Testing & Commissioning Pressure tests the installation with water only. Before testing ensure that all joints are cured fully. Ensure that all valves and air relief mechanisms at the end of elevation are opened. During initial filling of pipe line, limit water velocity up to 0.3 m/s for releasing the entrapped air. Continue filling until entrapped air is completely removed from installation. Do not use air or gas for installation testing. 18/19

12 PERFORMS BEST UNDER PRESSURE. Flow Ahead With Agri Pressure & Non-Pressure Piping Systems STANDARDS Pipes as per IS:4985 Fittings as per IS:7834

13 TRUBORE offers the highest range of upvc Pipes & Fittings with a wide range from 20mm to 250mm and working pressure of 10kg/cm 2, 6kg/cm 2 and 4kg/cm 2 as well as non-pressure Prestige Fittings. TRUBORE is crafted to perfection with the highest range of ISI mark and are available through a wide-spread network of around 3500 dealers across the country. PRODUCT RANGE For Pipes & Fittings PRODUCT RANGE COUPLER - ISI 20mm to 160mm COUPLER LW 63mm to 160mm ELBOW - ISI 20mm to 160mm PIPES 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm 140mm 160mm 180mm 200mm 225mm 250mm 280mm 315mm 355mm 400mm FITTINGS 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm 140mm 160mm 180mm 200mm 225mm 250mm ELBOW L.W. TEE - ISI TEE L.W. EXTENSIVELY USED IN IS 4985 for Pipes STANDARDS 40mm to 160mm 20mm to 160mm 40mm to 160mm IS 7834 for Fittings AGRICULTURE END CAP - ISI END CAP L.W. END CAP THREADED APPLICATIONS MAJOR ADVANTAGES 20mm to 110mm SERVICE SADDLE 63mm to 160mm REDUCER 20mm to 110mm REDUCING BUSH In agriculture Water supply and distribution schemes Irrigation Others Drinking Water supply and distribution Cable ducting Light weight, easy to transport, store, handle and install. Saves labour. Smooth bore ensures higher flow compared to G.I pipes and fittings of the same size. No clogging. Saves operational cost. Quick to install, solvent cement based jointing system. Corrosion resistance - upvc is rustproof material therefore bore diameter remains constant, ensuring constant flow over its lifetime. Long working life (if operated under normal/recommended working conditions). Cost effective. Added value for your money. Ventilation pipe line 63 X 20mm to 110 X 32mm 25 X 20mm to 160 X 110mm 25 X 20mm to 110 X 90mm Slurry lines SPECIFICATIONS REDUCING TEE LW MALE THREADED ADAPTOR FEMALE THREADED ADAPTOR Material Colour Unplasticized Polyvinyl Chloride Light Grey A) ISI Marked fittings Pressure rating of the fittings is mentioned on each fitting. 160mm X 110mm 20mm to 110mm 20mm to 110mm Reference Standards IS Working Temperature For Pipes & Fittings Up to - 60 C - Continuous Up to 90 C - Short time - up to 3 mins. Test Pipes tested for potable water supply as per IS Fittings tested for potable water supply as per IS B) Non-ISI Marked fittings Refer our technical specification chart. Working Pressure Available in 10kg/cm 2, 6 kg/cm 2 and 4 kg/cm 2 TRUBORE Agri Pressure & Non-Pressure Piping Systems 22/23

14 Agri Pressure & Non-Pressure Pipes are manufactured in accordance with IS:4985 covering a complete range from 20mm to 400mm. They are available in pressure ratings of 2.5 kg/cm 2, 4 kg/cm 2, 6 kg/cm 2, 8 kg/cm 2, 10 kg/cm 2 & 12.5 kg/cm 2 as defined in IS:4985. These pipes are provided with plain socket and are suitable for solvent cement jointing. DIMENSIONS upvc Agri-Pressure & Non-Pressure Pipes as per IS: Nominal Outside Diameter (Nominal Size) Mean Outside Diameter Outside Diameter at any point Class MPa 2.5 Kg/cm 2 Their main application is in agriculture - For water supply, drip irrigation & sprinkler lines etc. as well as for drinking water distribution. However, these can also be used in cable ducting, ventilation pipe lines & slurry lines etc. They are available in light grey colour and nominal length of 6 meters. Class MPa 4.0 Kg/cm 2 Wall Thickness Class MPa 6.0 Kg/cm 2 Class MPa 8.0 Kg/cm 2 Class MPa 10.0 Kg/cm 2 ( All dimensions are in mm ) Class MPa 12.5 Kg/cm 2 Mean Socket Internal Diameter of Mid Point of Socket Length Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max PROPERTIES OF upvc PIPES MECHANICAL Tensile Strength kg/cm 2 Compression Strength kg/cm 2 Flexural Strength kg/cm 2 Izod Impact Strength 4-5 kg/cm 2 Shore Hardness D THERMAL Coefficient of Linear Expansion 0.08 mm/m C Vicat Softening Temperature >78 C Max. Operating Temperature 60 C PHYSICAL Specific Gravity Water Absorption <4mg/cm 3 STANDARDS, QUALITY CONTROL & TESTING The manufacturing and testing is done for Pipes in accordance with IS: All the above pipes, except non-pressure pipes are tested for potable water supplies in accordance with their relevant standards and as per the test methods given in IS: HAZEN - WILLIAM S FLOW COEFFICIENT COMPARISON Pipe Material PVC A.C. G.I. C.I. Flow Coefficient TEMPERATURE V/S. STRENGTH OF PIPE Temperature V/s. Strength of Pipe COEFFICIENT TEMPERATURE O C Note: All pipes available with ISI mark except 400mm. TRUBORE Agri Pressure & Non-Pressure Piping Systems 24/25

15 DO S & DON TS Do s Don ts CHAMFERING After cutting, the pipe needs to be chamfered from the outer sides. It is advisable to provide approximately 2mm wide, 150 chamfer on spigot end. Do not proceed with installation of pipe without chamfering. PROCESS Solvent Joint DRYFIT TEST Before applying solvent cement, insert the pipe end into the socket of the next pipe or fitting to check that interference occurs at about 1/3 to 2/3 of the socket depth. Do not apply solvent cement without conducting Dryfit Test. Jointing & Installation Do s Don ts CUTTING It is imperative to mark the pipe from all sides so that pipe is cut with the help of a Hand Saw. It should be a right angle cut from all the sides. The cut piece should not be with burr on edges. Do not cut slanted or unevenly. APPLICATION OF SOLVENT CEMENT Mark the pipe length to be inserted for jointing. Apply a liberal coat of solvent cement with the help of the brush on the marked surface. Do not apply excess solvent cement on the pipe and do not use solvent cement by hand. DEBURRING AND RIDGE REMOVAL Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper. Do not proceed with the installation of pipe without deburring. JOINTING Push the pipe inside the fitting so that it goes inside it equally from all the sides. Wipe off excess solvent cement that comes out from all the edges. Hold the joint for to 2 minutes so that the jointing is perfect. Do not use a hammer or half push the pipe. FOR THREADED JOINTS Don t over tighten with pipe wrench. CLEANING Thoroughly clean the pipe with dry cloth where the solvent cement is going to be applied, to avoid dust, dirt, oil, moisture and other foreign material during the installation process. Do not join the pipes without cleaning the pipe ends. INSTALLATION AND COMMISSIONING a) Pipe line should be installed in proper alignment and along with necessary clamps. b) Pressure testing to be done before concealing work. a) Avoid loose joints and misalignments. b) Pressure testing should not be done before 24 hours of curing. c) Pressure testing may be carried out after a curing period of 24 hours. TRUBORE Agri Pressure & Non-Pressure Piping Systems 26/27

16 WHAT FLOWS OUT, STAYS OUT. Flow Ahead With Durable upvc Underground Drainage Pipes upvc Underground Drainage Pipes STANDARDS Pipes as per IS:15328

17 PRODUCT RANGE For Pipes & Fittings DIMENSIONS For upvc Underground Drainage Pipes PRODUCT RANGE Pipe Size (mm) Nominal Outside Diameter (mm) Mean Outside Diameter (mm) Wall Thickness (mm) SN2 (SDR 51) SN4 (SDR 41) SN8 (SDR 34) Min Max Min Max Min Max Min Max 63MM 75MM 90MM 110MM 125MM 160MM 200MM 250MM 315MM 400MM EXTENSIVELY USED IN STANDARDS IS WASTE DRAINAGE LINE APPLICATIONS Underground drainage systems MAJOR ADVANTAGES Lighter than conventional C. I. pipes but strong. Used for underground installations. Long life due to improved strength. Compatible with other drainage products. Easy-to-install. Smooth bore. Leak-proof joints. Long life. Cost saving TRUBORE upvc Underground Drainage Pipes 30/31

18 DO S & DON TS Design stage Handling, Transportation & Storage Jointing & Installation Do not use these pipes for pressurebased applications and above ground installations. Store the pipes on flat surfaces under covered area Use flat bodied vehicle for transportation of pipes. Pipes may be stored on timber support of at least 75mm width & breadth, placed at the interval of 1.2 meters. While stacking socketed pipes, stack the pipe with socket protruding at alternate ends. Do not drag or drop/throw the pipes while loading/unloading & shifting. Do not overhang the pipes out of vehicle body while transporting. Do not stack the pipes for more than 1.5 meters height. Before starting the installation, check every pipe for any damage on surface/ socket/spigot end. While laying in trench, ensure that the pipe bed is firm and provides even support throughout the pipe length. Use the pipe bedding material which is free flowing, granular & without having sharp edges. Ensure that pipe is laid straight in trenches. Before making joint, remove burr and clean the pipe surface. For solvent cement joint, use only recommended solvent cement and cure the solvent joint for at least 24 hours. For elastomeric sealing ring joints, ensure that the ring is positioned properly in the socket grove. Use lubricant during jointing. Provide groove on the bed by digging soil below the socket joint to ensure that the pipe is uniformly supported along its length. Before filling the trench, check the pipe line for leakages from joints. In case of laying the pipes on steep/ high slopes, concrete bedding with mechanical fastening is necessary. Do not compact the backfill till at least a backfill of 300mm height is placed on top of the pipeline. Do not use solvent cement which is gelled/not free flowing. While solvent cementing avoid heat exposure or open flame. TRUBORE upvc Underground Drainage Pipes 32/33

19 FIT AND FORGET. Flow Ahead With Long-lasting SWR Piping Systems STANDARDS Pipes as per IS:13592 Fittings as per IS:14735

20 PRODUCT RANGE For Pipes & Fittings PRODUCT RANGE PIPES FITTINGS MAJOR ADVANTAGES Lighter than conventional C.I pipes but strong. Compatible with other drainage products. Easy to install with low assembly force. Smooth bore. Leak-proof joints. Long-term sealing performance. Cost-effective. World-Class Seals stronger than locally available seals.** Long life. **Available only with Trelleborg-Forsheda Seals. 40MM 50MM 63MM 75MM* 90MM 110MM* 160MM 75MM 110MM 160MM DIMENSIONS For SWR Systems Type A Type B Pipe Size (mm) Nominal Outside Diameter (mm) Mean Outside Diameter (mm) Type A Wall Thickness (mm) Type B Min Max Min Max Min Max VENTILATION PIPE WORK RAIN WATER DISCHARGE & HARVESTING SOIL AND WASTE DISCHARGE SYSTEM IS 13592:2013 for pipes & IS 14735:1999 for fittings EXTENSIVELY USED IN 75* STANDARDS All Dinlock seals comply with EN1989, guaranteeing long-term sealing performance * Dinlock seals suitable for all DIN grooved PVC pipes DIN 19538, EN , EN HOSPITALS RESIDENCES HOTELS * Applicable only for the World-Class Seals APPLICATIONS Inside & outside building drainage systems including ventilation. Rain water discharge & harvesting for residential buildings/complexes & commercial. Industrial buildings and public utilities. TRUBORE SWR Piping Systems 36/37

21 DO S & DON TS PROCESS Solvent Cement Joint Jointing & Installation Do s Don ts Do s Don ts CUTTING It is imperative to mark the pipe from all sides so that pipe is cut with the help of a Hand Saw. It should be a right angle cut from all the sides. The cut piece should not be with burr on edges. Do not cut slant/unevenly. CLEANING Thoroughly clean the pipe with dry cloth where the solvent cement is going to be applied to avoid dust, dirt, oil, moisture and other foreign materials during the installation process. Do not join the pipes without cleaning the pipe ends. CHAMFERING (This step is required when pipe cutting is done from 3mtr pipe to any required length during installation) After cutting, the pipe needs to be chamfered from the outer sides. It is advisable to provide an approximately 2mm wide, 150 chamfer on spigot end. Do not proceed with installation of pipe without chamfering. APPLICATION OF SOLVENT CEMENT Mark the pipe length to be inserted for jointing. Apply a liberal coat of solvent cement with the help of the brush on the marked surface. Do not apply excess solvent cement on the pipe and do not use solvent cement by hand. DEBURRING AND RIDGE REMOVAL Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper. Do not proceed with the installation of pipe without deburring. JOINTING Push the pipe inside the fitting/ pipe so that it goes inside equally from all the sides. Wipe off excess solvent cement that comes out from all the edges. Hold the joint for one to two minutes so that the jointing is perfect. Do not use a hammer or half push the pipe. DRYFIT TEST Before applying solvent cement, insert the pipe end into the socket of the next pipe or fitting to check that interference occurs at about 1/3 to 2/3 of the socket depth. Do not apply solvent cement without conducting Dryfit Test. INSTALLATION AND COMMISSIONING a) Pipe line should be installed in proper alignment & along with necessary clamps. b) Pressure testing may be carried out after a curing period of 24 hours. a) Avoid loose joints & misalignment. b) Pressure testing should not be done before 24 hours of curing. TRUBORE SWR Piping Systems 38/39

22 DO S & DON TS PROCESS SWR Piping Systems with Elastomeric Sealing Ring Joint Do s Don ts Jointing & Installation Do s Don ts CUTTING It is imperative to mark the pipe from all sides so that pipe is cut with the help of a Hand Saw. It should be a right angle cut from all the sides. The cut piece should not be with burr on the edges. Do not cut slant/unevenly. DRYFIT TEST Before applying solvent cement, insert the pipe end into the socket of the next pipe or fitting to check that interference occurs at about 1/3 to 2/3 of the socket depth. Do not apply solvent cement without conducting Dryfit Test. CHAMFERING DEBURRING AND RIDGE REMOVAL (This step is required when pipe cutting is done from 3 meter pipe to any required length during installation) After cutting, the pipe needs to be chamfered from the outer sides of the pipe. It is advisable to provide approximately 2mm wide, 150 chamfer on pipe end. Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper. Do not proceed with installation of pipe without chamfering. Do not proceed with the installation of pipe without deburring. APPLICATION OF LUBRICANT JOINTING Mark the pipe length to be inserted for jointing. Apply a liberal coat of lubricant for easy and smooth insertion. Push the pipe inside the fitting till marked end is completely inserted equally from all sides. Do not insert the pipe and fitting without lubrication. Do not use a hammer or half push the pipe. LEAKAGE TEST Leakage tests may be carried out at 0.5 kg/cm 2 pressure for 15 minutes. Ensure proper alignment and avoid use of damaged rubber rings if any. CLEANING Thoroughly clean the pipe with dry cloth where the solvent cement is going to be applied to avoid dust, dirt, oil, moisture and other foreign materials during the installation process. Do not join the pipes without cleaning the pipe ends. INSTALLATION AND COMMISSIONING a) Pipe line should be installed in proper alignment and along with necessary clamps. b) Pressure tests may be carried out at 0.5 kg/cm 2 pressure for 15 minutes. a) Avoid loose joints & misalignments. b) Pressure testing should not be done before 24 hours of curing. TRUBORE SWR Piping Systems 40/41

23 NOW WATER IS ALWAYS WITHIN YOUR REACH. Flow Ahead With Borewell Piping Systems for safe groundwater extraction STANDARDS Pipes as per IS:12818

24 DIMENSIONS Medium Well Screen (RMS) & Deep Well Screen (RDS) Pipes with Ribs/Ribbed screen Pipes NNominal Diameter (DN) Mean Outer Diameter of pipe (d) (mm.) Medium Well Screen (RMS) Mean Outer Diameter over Connection, (d s ) Wall Thickness (e) (under ribs) (mm) Deep Well Screen (RDS) Mean Outer Diameter over Connection, (d s ) Wall Thickness, e (mm) Inches mm Min Max Max Min Max Max Min Max 1/ / Deep Well Casing (CD) Pipes Nominal Diameter (DN) Mean Outer Diameter of pipe d em (mm.) Outer Diameter at any point d e (mm.) Mean outer Diameter over Connection, (d s ) Wall thickness, e (mm.) Inches mm Min Max Min Max Max Min Max / Submersible Delivery Pipes/Rising Main Pipes Plain Medium Well Screen (PMS) & Plain Deep Well Screen (PDS) Pipes Product OD - Outside Dia. ND - Nominal Dia. in mm Pressure Kg/cm 2 Safe total pump Ultimate Breaking delivery Head (m) Load (Kg) Safe Pulling Load (Kg) Screen Colour STD Packing Nominal Diameter (DN) Nominal Diameter (DN) Mean Outer Diameter of pipe (d) (mm.) Mean Outer Diameter of pipe (d) (mm.) Medium Well Screen (RMS) Mean Outer Diameter over Connection, (d s ) Medium Well Casing (CM) Pipes Shallow Well Casing (CS) Pipes Mean Outer Diameter over Connection, (d s ) Wall Thickness (e) (mm) Outer Diameter at any point d e (mm) Wall Thickness e (mm) Deep Well Screen (RDS) Mean Outer Diameter over Connection, d s Mean Outer Diameter over Connection, (d s ) Wall Thickness, e (mm) Inches mm Min Max Max Min Max Min Max Max Min Max Medium Well Casing (CM) & Shallow Well Casing (CS) Pipes Wall Thickness, e (mm) Inches mm Min Max Max Min Max Max Min Max 1/ Note: 32mm (1 1/2 ) Nominal Diameter pipes are available on special request. Size Type Category 1 V Royal Claret OD V Green ND Coupler Medium Orange 28 Std Red 1 1/4 V Royal Claret OD V Green ND Coupler Medium Orange 20 Std Red Heavy Blue 1 1/2 V Green OD Medium Orange ND Coupler Std Red 16 Heavy Blue 2 Medium Orange OD Coupler Std Red 12 ND Heavy Blue 2 1/2 Medium Orange OD Coupler Std Red 8 ND Heavy Blue 3 Medium Orange OD Coupler Std Red 6 ND Heavy Blue 4 Medium Orange OD Coupler Std Red 4 ND Heavy Blue Note: Submersible Pipes with Bell Form available on 1 & 11/4 -V4 category with 12.5 & 17Kg Pressure rating). TRUBORE Borewell Piping Systems 44/45

25 PRODUCT RANGE For Pipes & Fittings For borewell & tube well applications BEND C-CLAMP C. I. ADAPTOR (MALE) COVER PRODUCT RANGE GROUND LEVEL SCREEN PIPES & CASING PIPES SUBMERSIBLE DELIVERY PIPES SUBMERSIBLE DELIVERY PIPES 1 1/ SEALING ELEMENT 4 1/ CASING PIPES V4 - pipes: 1 to 1 1/2 Medium duty pipes: 1 to 4 Standard duty pipes: 1 to 4 Heavy duty pipes: 1 1/4 to 4 CENTERING GUIDE C. I. ADAPTOR (FEMALE) CLAY SUBMERSIBLE PUMP EXTENSIVELY USED IN QUALITY TEST SCREEN PIPES STANDARDS IS 12818:2010 AGRICULTURE Tensile test Impact test Vicat softening temperature test Effect on water test Hydraulic pressure test SPECIFICATIONS AQUIFIER PLUG APPLICATIONS To extract ground water for farms & fields For connections to residential & commercial building, public places etc. MAJOR ADVANTAGES Easy to transport, store, handle and install Saves labour & installation cost. Smooth bore ensures higher flow compared to G.I. pipeline of the same size. No clogging. Bore diameter remains constant, ensuring constant flow over lifetime. Superior resistance to most of the chemicals, no scaling, makes the system almost maintenance free. Long Life. Specifications Screen Pipes Casing Pipes Ribbed Plain Medium CM CS CD Submersible Delivery Pipes/ Rising Main Pipes Colour Blue Blue Blue Blue Blue Blue Ivory Standard Length 3m 3m 3m 3m 3m 3m 3m Standards Type of Threads Notes: IS / Marked items will bear ISI marks 11 TPI V threads upto 80mm, 100mm (CS) Casing pipes as per IS & Trapezoidal threads form 100mm as per IS with rubber sealing rings. A) Suitability: For wells Above 80m 262ft. upto 250m 820ft. upto 80m/262 ft. B) Threads Pipes will have internal threads at one and external threads at other end with thread protection cover. Square C) Specification required Slot width 0.75, 1.00, 1.50, 2.00 & 3.00 mm TRUBORE Borewell Piping Systems 46/47

26 DO S & DON TS Jointing & Installation Ensure that pipe threads are proper and clean it with normal water to avoid forceful jointing. Always use chain pulley for lowering Trubore rising main pipe. Ensure that rubber seal is properly placed in its position, without any twist/cut, while tightening the threads to avoid leakages. Before joining the pipe with pump, it is recommended to provide pump guard between pipe coupler & pump metal adaptor. Assemble the Trubore G I metal adaptor with pump. During assembly of the pipe, initially hold the pipe/coupler with hands & tighten it, for final jerk, always use rope/strap wrench to tighten the pipe properly. Fix a nylon rope to cast iron adaptor as a safety measure against falling of submersible pump due to mishap. Clamp the pipe below coupler (at defined location on pipe) at the time of lowering Trubore rising main pipe in to the borewell. Handling, Transportation & Storage Pipe shall be stored in shade on reasonably flat surfaces, free from sharp objects. Don t drag/throw the pipes during handling to avoid thread damages. Don t use any chemical for cleaning the pipe thread. Don t apply any lubricant on pipe thread. Don t over-tighten the joints to avoid breakages. Don t use pipe/chain wrench to tighten the joints. Don t dump gravel at a very high rate to avoid excess abrasion. Don t use agri-pipes (with solvent cement joint) for borewells as their mechanical strength is not designed for this application. Don t hammer the pipes during assembly. Don t dump the pipes over each other. Don t remove the packing & thread protection covers of pipes till the time of installation. GUIDELINES FOR INSTALLATION OF SCREEN & CASING PIPE. Drill the bore of the required size & depth in the ground using the method of auger drilling/ water jet boring/hydraulic rotary drilling/core drilling. During drilling, care should be taken that it is vertically straight down without any bends. Note: 1. To construct the bore/tube well CASING/ SCREENING & RISING MAIN pipes are required. 2. CASING pipes are highly recommended in the area where loose soil & silt/loose boulders & loose stones are prevalent). GUIDELINES FOR INSTALLATION OF RISING MAIN PIPE. Once screen & casing pipes are installed properly, follow the below guidelines for installation of PUMP & SUBMERSIBLE DELIVERY PIPE. Before starting installation, pre-check if submersible pump is in good working condition. Join the Trubore metal adaptor with the submersible pump with the help of chain wrench. Before starting the pipe assembly, clean the pipe threads with normal water to avoid forceful jointing. Fit the rubber gasket properly on the space provided on the ribbed screen/casing pipes. Fit C clamp below the bell end on the pipe and lower the assembly done with help of chain pulley block (Provide sand trap with end plug as necessary). After lowering the pipe up to the clamp level, fix the rubber gasket on another pipe & tighten it gently with the lowered pipe. After tightening, use pipe/chain wrench for proper jointing, but do not over tighten. Fix the next clamp with the pipe above and bellend below and connect the chain pulley with clamp. Before joining the pipe with pump; ensure pump guard is installed properly between pipe coupler & pump metal adaptor. Assemble SUBMERSIBLE DELIVERY PIPE with pump, always use strap wrench/rope for last jerk. Fix a nylon rope to cast iron adaptor as a safety measure against falling of submersible pump due to mishap (run the nylon rope throughout the borewell length & tie it with top clamp). Remove the clamp of lowered pipe & start lowering further. Repeat the jointing method till the required depth of borewell. Centering guide to be fitted wherever necessary. Fill the gravel between pipe & bore hole. Fit the C clamp below coupler (at defined location on pipe) & lower the assembly inside the CASING pipe carefully with the help of a chain pulley. Once pipe will be lowered in the borewell up to the clamp level, fix the rubber ring on other pipe & tighten it gently with the help of rope/ strap wrench, till half of the ring gets inside the coupler. TRUBORE Borewell Piping Systems 48/49

27 ILLUSTRATION FAQS Plastics, the way ahead. Here are a few fine points in the watery-world of Plastic Piping Systems. 1. What are the main advantages of using plastic piping systems? Easy installation and low maintenance make plastic piping systems an economically attractive solution. Plastic piping systems are a sustainable choice as they are energy-efficient and recyclable. 5. Where are plastic piping systems used today? In India and abroad, plastic piping systems are used for vital distribution purposes, such as drinking water distribution, sewer systems and hot & cold water supply. These are also useful for irrigation schemes, borewell construction and rain water harvesting. Many gas companies rely exclusively on plastic pipes as the safest solution for gas distribution. Plastic piping systems are used for cable protection as well. Plastic pipes save public inconvenience and the hassle of digging up the street whenever cables need to be installed. Plastic pipes are an essential part of many industrial productions, due to their very good chemical resistance. 9. What is the effect of change in ambient temperature on plastic piping system? As the ambient temperature increases the pressure rating of plastic piping system decreases. As the ambient temperature decreases the impact strength of the piping system decreases. Both the above factors shall be considered at the time of designing the piping system. Join Metal connector to submersible pipe with the help of chain wrench. Before starting pipe assembly clean the pipe threads with clean water. 2. Are plastic piping systems available for all applications? Yes. Plastic piping systems are available for practically all applications like potable water supply, irrigation schemes, hot & cold water plumbing, building drainage, connecting building drainage with municipal main sewers, bore-well screens, casings & rising mains, surface water drainage, rain water harvesting, floor heating, etc. 10. What is the effect of U.V. rays on plastic pipes? Long term exposure of plastic pipes to U.V. rays make them brittle and result in change of colour even though they are U.V. stable. The U.V. stability is time bound, hence it is recommended to install the pipe inside the duct or paint them. Before joining the pipe with the pump, ensure pump guard is installed properly. Lower SUBMERSIBLE DELIVERY PIPE with the help of a chain pully. Before opening or joining the pipe, ensure the coupler is firmly held by the hand. Tighten pipe till half rubber ring is seen with hand. If required use rope wrench to give a final jerk. Tighten pipe till half rubber ring is seen with hand, if required use belt wrench for final jerk. 3. Are plastic piping systems 100% leak-free? No piping system is 100% leak-free but plastic piping systems come closer than any other. It can be made joint-free, or using welded joints which make them the most reliable type. Their inherent flexibility and the fact that they do not corrode mean that plastic pipes remain intact in any situation where other pipes would crack, rust or even break. 4. What is the life expectancy of a plastic piping system? Life expectancy depends on the service conditions. Studies have found that, under normal service conditions, plastic piping systems have a life expectancy of more than 100 years. 6. Where to use upvc/cpvc/ppr? upvc piping systems are used for cold water circulation, while CPVC & PPR can be used for hot water as well. 7. Should specific type of solvent cement be used in upvc/cpvc system? Yes, there are different types of solvent cements specially developed for upvc & CPVC systems. These should be used for their respective applications so as to have a leak proof joint and long service life for the pipeline. 8. Up to what continuous temperature of the fluid can upvc/cpvc/ppr systems are used? upvc piping system is recommended to be used up to 45 C of fluid temperature, while CPVC can be used for liquids up to 90 C and PPR up to 95 C. TRUBORE Borewell Piping Systems 50/51

28 NOTES

29 DISTRIBUTION NETWORK LEGEND JAMMU & KASHMIR CHANNEL PARTNERS MANUFACTURING UNITS PUNJAB HARYANA HIMACHAL PRADESH HARIDWAR UTTARAKHAND DELHI RAJASTHAN UTTAR PRADESH ASSAM BIHAR GUJARAT ATHAL, DADRA (D. NH.) MADHYA PRADESH WEST BENGAL MAHARASHTRA TELANGANA ORISSA KOLHAPUR ANDHRA PRADESH GOA KARNATAKA CHENNAI TAMIL NADU KERALA PRINCE PIPES & FITTINGS PVT. LTD. Manufacturing Address: Khasara No.1548, 1549/4 & 5, Salempur, Mehdood - 2, Haridwar , Uttarakhand, India. Corporate Office: The Ruby, 8 th Floor, 29, Senapati Bapat Marg (Tulsi Pipe Road), Dadar (W), Mumbai , Maharashtra, India. Customer Care: F: E: info@truborepipes.com