HelioFix Solar mounting Systems

Transcription

1 HelioFix Solar mounting Systems Industrial Roof Flat Roof Ground Mount Carport Mount

2 Structural Analysis Analysis of wind loads and dead loads using STAAD Pro. 2D drafts of General Arrangement and Structural Members, using AutoCAD 3D drafting and actual connection drawings using CREO FEA of all designed structural members using CREO Simulation About HelioFix We have expertise in providing modular structures for Flat Roofs and clamping solutions for Industrial shades. HELIOFIX brand under which we provide all our mounting structures was launched in 2015 and has been the pioneers in ground mount as well as roof mount structures for all size of solar plants. Solar mounting structure design plays a vital role in setting up the solar power plant and so we have set up a dedicated design team who make sure that we deliver the most optimal solution to our clients every single time. We take pride in taking challenging jobs and give the best suitable solar structures which increase the overall efficiency of the solar plant. We do various design analysis of mounting structures Fig.1 : Structural Analysis using Staad Pro 2

3 Design Codes of Practices, Standards and References used for the Analysis and Design 1. IS 456 (2000): Plain and Reinforced Concrete - Code of Practice [CED 2: Cement and Concrete] 2. IS 800 (2007): General Construction in Steel- code of practice 3. IS 801 (1975): Code of practice for use of cold formed light gauge steel structural member s in general building construction 4. IS 811 (1987): Specification of cold formed light gauge structural steel section 5. IS (1987): Code of Practice for Design Loads (Other than Earthquake) for Buildings and Structures, Part 3: Wind Loads [CED 37: Structural Safety] Fig.2: Finite Element Analysis of Structural members 6. IS (1987): Code of Practice for Design Loads (Other than Earthquake) For Buildings and Structures, Part 2: Imposed Loads [CED 37: Structural Safety] 7. IS 9214 (1979): Method of determination of modulus of subgrade reaction (K-value) of soils in field [CED 43: Soil and Foundation Engineering] Fig.3: Structural Analysis using Creo simulation We conduct rigorous structural analysis and tests to guarantee the safety and stability of our mounting structures. We do the complete calculations and load analysis of our structure so as to optimise our solutions. 3

4 Our Product Portfolio HelioFix Industrial Roof Mount 4

5 HelioFix Trapeze Microrail System for trapezoidal sheet and corrugated sheet roofs Industrial Roof mounting Parts /Clamps Micro-Rail ST1 HT - 32 Micro-Rail ST2 HT - 62 End clamp HT - 32 Mid Clamp HT - 32 Self drilling screw or Rivets 5 Application: Trapezoidal sheet Roof Fastening: Roof hooks onto rafters / directly on Trapeze Roof pitch: Flushed with Roof Module type: Framed and frameless modules Module orientation: Landscape / portrait Layers of rails: Single/double layer, cross rail installation Advantages: Wind Speed Km/hr Every size of module array possible Height compensation: 62mm in the batten zone / 30 mm in the rail zone For all common rafter distances

6 HelioFix PowerSnap Clamping System for trapezoidal sheet and corrugated sheet roofs Industrial Roof mounting Parts /Clamps Micro-Rail ST3 HT - 42 Micro-Rail ST2 HT - 62 COMBINED PV MODULE FASTENING & GROUNDING CLIP Self drilling screw or Rivets PowerSnap clamp 6 Application: Pitched roof with tiles Fastening: Roof hooks onto rafters Roof pitch: Up to 60 degrees Module type: Framed and frameless modules Module orientation: Landscape / portrait Layers of rails: Single/double layer, cross rail installation Advantages: Every size of module array possible Height compensation: mm in the batten zone / 32 mm in the rail zone

7 HelioFix LongRail Mounting System for trapezoidal sheet and corrugated sheet roofs Industrial Roof mounting Parts /Clamps Micro-Rail ST3 HT - 42 Micro-Rail ST2 HT - 62 L Bracket with T Bolt Self drilling screw or Rivets Omega Clamp Application: Trapezoidal and corrugated sheet metal Fastening: Riveted or screwed onto base structure (purlins) Module type: Framed and frameless modules Module orientation: Landscape/portrait Layers of rails: Single/double layer, cross rail installation Advantages: Robust Support Through base structure (shed purlins ) High wind and vibration resistance Low Fitting costs Every size of module array possible Height adjustable via elongated hole in the sheet metal bracket 7

8 HelioFix Asbestos Sheet Mounting System for trapezoidal sheet and corrugated sheet roofs Industrial Roof mounting Supporting System : Hanger bolt supported structure (supporting purlins ) Four stud support with Base frame silicon Sealant for leakage proof solution 8 Application: Asbestos and corrugated sheet metal Fastening: Threaded Studs and Hanger bolted to base structure (purlins) Module type: Framed and frameless modules Module orientation: Landscape/portrait Layers of rails: Single/double layer, cross rail installation Advantages: Robust Support Through base structure (supporting purlins ) High wind and vibration resistance leakage proof solution Every size of module array possible Height adjustable via elongated hole in the sheet metal bracket

9 HelioFix Optimised Tilt Mounting System for trapezoidal sheet and corrugated sheet roofs Industrial Roof mounting Parts /Clamps HOTMC_01 HOTMC_02 Self drilling screw or Rivets HOTMC_03 MID Clamp & END CLAMP 9 Application: To achieve Optimised tilt on industrial Roof Fastening: Riveted or screwed onto base structure (purlins) Module type: Framed and frameless modules Module orientation: Landscape/portrait Layers of rails: Single/double layer, cross rail installation Advantages: Robust Support Through base structure (shed purlins ) High wind and vibration resistance EPDM Sheet Or adhesive for Leak proof solution Every size of module array possible Height adjustable via elongated hole in the sheet metal bracket

10 HelioFix Pitched Roof Clamps System for pitched roof and standing seam roofs Industrial Roof mounting Parts /Clamps HST_01 HST_02 HST03 HPRC_01 HPRC_02 Micro-Rail ST2 HT - 62 MID Clamp & END CLAMP 10 Application: Two fix solar on standing seam roof and pitched roof Fastening: Riveted or screwed onto base structure (purlins) Module type: Framed and frameless modules Module orientation: Landscape/portrait Layers of rails: Single/double layer, cross rail installation Advantages: Non penetrating clamping solution for standing seam roof High wind and vibration resistance EPDM Sheet Or adhesive for Leak proof solution Every size of module array possible Height adjustable via elongated hole in the sheet metal bracket

11 Industrial Roof mount HelioFix Optimised Tilt - 30kwp HelioFix Powersnap kwp HelioFix Optimised Tilt - 400kwp HelioFix Trapeze - 300kwp HelioFix Asbestos Sheet clamping kwp HelioFix Longrail Systems kwp 11

12 Thank You Contact Us: ARS SolarTech Pvt. Ltd. 940/2, Timmana Nivas, near Deccan Education society Model colony, Shivajinagar, pune E - info@arssolartech.com ph , m