About us. Design and Supply. Novafast is a global company offering cutting-edge technology in composite pipes and materials. Resources & Mining

Transcription

1

2 About us Design and Supply Novafast is a global company offering cutting-edge technology in composite pipes and materials. It is estimated that the world demand for composite pipes is approximately $17 billion and rising, not including other necessities such as installation, logistics and consultancy. Novafast is already preparing for the present and future demands of the market. Novafast is an Australian company supplying composite pipes, epoxy based treatments, waterproof chemicals, membranes to joint and grouts, coatings and related products worldwide. Novafast offers complete design systems for structures, plant and equipment, where on-going costs of corrosion are not only counted in downtime, but also in the increasing costs attributed to environmental and safety issues. Novafast s expertise is the blueprint for our company to operate effectively and consistently across our businesses worldwide. Supply directly or through licensed contractors, our capabilities extend across a broad range of service solutions already succesfully delivered on-shore and off-shore, always offering innovative technologies to diverse industries, such as: Water / Wastewater Industry / Energy Oil & Gas Resources & Mining Defence & Marine

3 Maintenance Globally, Novafast s composite technology can provide design and construction solutions to meet your application requirements. 199 Franklin Street Adelaide,SA 5000 Australia Phone: info@novafast.com.au Innovative Pipe Systems for Critical Processes NovaFlo GRE High Pressure Pipes Anti Corrosion and Waterproofing Products

4 Production Process Novafast pipes are made by high-strength continuous fibreglass filament winding process, with exclusively self-retained manufacturing techniques. Our self-developed internal heating curing technique and computer controlled winding allows quality control during the whole course of production. We are always pursuing new techniques to improve our products, with continuous innovation as a focus to providing the best solutions for the market. Quality Control Selection and Inspection of Raw Material Before selecting raw materials, we make an overall evaluation for production, checking through our quality control systems. All material inspection standards are stablished according to the pipe quality requirements and each item is examined and inspection procedures are performed accordingly. Pipe Winding by Microcomputer Automatic Control Pipe Curing by PLC Automatic Control Product Inspection 100% Product Appearance Inspection, 100% Hydrostatic Pressure Test, TG Test, Short-Time Hydraulic Failure Pressure Test, Thread Parametric Test, Certificate of Analysis and others.

5 GRE/GRP Technology 199 Franklin Street Adelaide,SA 5000 Australia Phone: Innovative Pipe Systems for Critical Processes NovaFlo GRE High Pressure Pipes Anti Corrosion and Waterproofing Products

6 Centre of Excellence for Composites Research and Development The centre works closely with universities and educational organisations to enhance our design standards for piping in Oil and Gas, Marine and Defence industries. We count on with specialized professionals to develop and test our products to guarantee superior quality. Resin analysis and testing: Degree of Curing (%) Heat Distortion Temperature (HDT) Glass Transition Temperature (TG) Gel-Time Spectroscopic Analysis (FTIR GC/MS) Microwave Scanning Analysis More details about the tests: Testing Composite materials testing Load testing Adhesives Sandwich panel constructions Neat resin testing Instrumentation and data acquisition Material characterisation Customised test packages Fire t esting of Composite products Description Tensile, flexure, compression, shear, marine survey packages Static and dynamic load capacity for large scale structures, compression loading facilities Lap shear, tensile, peel and bond testing Tensile, bending, density and impact resistance Tensile, compression, flexural, water absorption, Barcol hardness Data acquisition capabilities including strain gauging, load measurements for laboratory, in-house and on site measurements Third party verified certification testing Specialised testing Establishing a composite material that can handle fire resistance of up to 1500 C Stress Analysis

7 Fully Accredited Pipe and Composites Training Course At Novafast we know when composite materials are installed correctly, end users get maximum operating benefits from their NovaFlo or NovaLine piping systems. It is proven that most composite pipeline failures occur at the commissioning phase of a project; it is our vision to ensure this does not happen. We implement this by enrolling Pipe Installers and Supervisors through to Engineers and Quality Inspectors in our specialised courses. Each course has both a practical and theory component. The participant is then required to demonstrate their understanding of NovaFlo or NovaLine piping systems by completing a closed book examination. On completion of the nominated course, the student is issued a certificate in accordance with: RIICRC208D Lay Pipes ISO D4 GRE Jointer ISO D5 GRE Supervisor ISO D6 GRE Inspector Our courses are the first of its kind, as we simulate live worksite with in field experiences. The course can also be set up on site for a nominated project. Knowing that the construction industry is the most challenging and potencially dangerous of industries, we believe in educating the work force before they undertake the job. 199 Franklin Street Adelaide,SA 5000 Australia Phone: info@novafast.com.au Innovative Pipe Systems for Critical Processes NovaFlo GRE High Pressure Pipes Anti Corrosion and Waterproofing Products

8 High Technology in GRE/GRP Pipes & Fittings High Pressure GRE/GRP Pipes - Anhydride Cured Epoxy and Aromatic Amine Cured Epoxy Production Range: Diameter: DN 40 ~ 1000mm, Pressure Rating: 25Mpa Implemented Standards: API15 HR API15 LR ISO14692 Temperature-resisting Grade: Fire testing of Composite products - Long-term working temperature range of anhydride cured epoxy system 65º, to 80º C Long-term working temperature range of amine cured epoxy system 93.3º C, to 135ºC Minimum working temperature of epoxy GRE pipe -35ºC Product Properties: 1. High corrosion resistance 2.Excellent durability against fatigue 3. Service life can be designed to meet client requirements 5. Light weight, easy installation 6. Seanless connection to steel pipe 7. Multiple pressure options to comply with design and construction 8. No electrical conductivity 9. Smooth internal surface - no scaling

9 NovaFlo Type of Connections - GRE/GRP Pipes Key Lock Connection Threaded Connection Bell and Spigot Adhesive Connection Coupling Connection Butt & Strap Joint Connection Mat Corrosion Barrier and Sealant Flange Connection Trapezoidal Thread Connection

10

11 Machinery for Automated Installation Novaflo Winders Tooling Automated Installation Machinery Hydro Pump Skids

12 INNOVATIVE PIPE SYSTEMS FOR CRITICAL PROCESS NovaBore GRE Bore Casings and Tubing

13 High Quality and Performance NovaBore is manufactured through high-strength continuous composite filament winding. Our internal heating curing technique and computer controlled winding allows quality control throughout the duration of the production process. To maintain the highest quality, Novafast perform 100% hydrostatic pressure tests, thread parametric test and the short-time hydraulic failure pressure tests in accordance with API5HR & API15LR standards. Corrosion Resistant NovaBore GRE bore casing is corrosion free. There is no requirement for internal and external coatings, chemical inhibitors and or cathodic protection. Lightweight - Easy to Install Weighing less than 20% standard carbon steel pipe, NovaBore GRE are lightweight and easy to install. Reduced Costs NovaBore smooth internal surface reduces friction loss and therefore pumping costs. Long service life and excellent corrosion resistance makes NovaBore GRE products an attractive alternative to carbon steel equivalents. Accredited Standards NovaBore is designed manufactured to: API5HR API15LR ISO Application Areas CSG to LNG industrial applications Crude oil or natural gas gathering system pipelines On-site process pipelines Multiple pressure options to comply with design and construction Brine delivery pipelines Desalination high pressure piping Tertiary recovery injection (polymer, CO2, Na OH etc) Oil field GRE down hole tubing and casing pipe Oil field fire-extinguishing system Energy Infrasctructure - geothermal pipelines AUSTRALIAN Extensive Range of Pipe Connections PRODUCTS All connection types for NovaBore piping systems have been adapted to be a restrained joint system, which can bear both hoop and axial load.

14 COMPOSITE PIPE TECHNOLOGY NovaLine, high quality composite pipes NovaLine s composite technology offers high temperature, high pressure and corrosion resistant pipe in long flexible spools. NovaLine pipe is inner thermoplastic/thermoset pressure barrier, reinforced by high-strength fibreglass, aramid fibre, steel wire rope embedded in an epoxy matrix, being application specific for oil/gas and water gathering, methanol injection and multiphase liquid transmission, including general and sour produced fluids and gases. NovaLine s long flexible spool lengths, enable cost effective and efficient supply and installation options. Economical and technical advantages Design and manufactured to API-15S Rapid deployment and installation capabilities Application and construction compliant No welding, field bending, coating or x-ray requirements Negligible operational maintenance Significant lower cycle costs. Enhanced operational durability and reliability Improved safety and environmental management options 100% corrosion free No scaling Increased flow capacity compared to steel pipes Uses industry connection systems

15 COMPOSITE PIPE TECHNOLOGY

16 Products Line GRP/GRE Tanks, Vessels and Structures From your project to reality Tanks, Vessels and Structures Our material involves a guarantee of combination of fibres and resin systems resulting in superior resistance to impact damage and extreme environments while remaining cost effective. Novafast composite tank technologies have demonstrated superior performance in several areas that need extra protection against corrosion. Novafast can develop custom made products according to your project design and specification, using our expertise in composite materials.

17 Novafast uses the following specifications for design and manufacture of composite structures: BS 6464 BS 7159 BS EN 1796 BS EN ISO In addition, Novafast can specifically design composite pipe or structures to meet client application requirements. Applications Cooling Water Pipes Power Stations Petrochemical and Oil Process Pipes Chemical Process Pipes Desalination Process Pipes Waste Water Pipes Water Pipelines Geo Thermal Mining Advantages Corrosion Resistant Lightweight Superior Toughness Superior Strength Easier assembly and installation Smoothness of the internal wall; minimizes P drops and scaling Superiorr hydraulic performance to steel, ductile iron and concrete Lower cost with better maintenance options

18 Products Line Novafast Coating Systems Big projects with big finishings Epoxy Systems Novafast series Novafast 1000 is a high build coating for wear and corrosion applications. Can be used as a protective or structural coating, laminating resin for fibreglass or as corrosion prevention coating in severe chemical environments. Novafast coatings can be used across various surfaces, such as concrete, steel, etc. Its versatility provides a wide range of wear and corrosion protection across multiple applications from outdoor to severe chemical applications. Novafast coatings are recommended where surfaces have significant wear and impact. Novafast coatings resistance to physical and chemical damage make it ideal for a wide range of durable surface coatings and lining applications.

19 Application Benefits In plants where Sulphuric Acid, Hydrocloric Acid and Caustic solutions are used, non-slip, acid proof and thermal shock resistant floors are a necessity. In facilities where high levels of hazardous chemicals may pollute the ground-water, Novafast products provide protection against spills and leakage. Novafast Coatings are suitable for: Chemical processing applications Food and beverage industries Mining and mineral extraction Water and waste treatment plants Acid Plants foundries and metal treatment Meat processing plants and battery farms Chemical storage and tank farms Hydrocarbon processing industry Novafast coatings rapid curing times present economical and practical alternatives in repairs and maintenance of factory of industrial plants during breakdowns or scheduled maintenance shutdowns. More Novafast products: Coatings Linings Grouts Jointings Waterproof Systems Pipe Products Hardners Fabrics

20 Our next steps As part of Novafast s global footprint strategy, we intend to establish 10 strategically located offices :. 1 South East Asia 5 South America 9 Europe 2 China 6 North America 10 Central Asia 3 Middle East 7 India 4 Africa 8 Russia 199 Franklin Street Adelaide SA 5000 Australia Phone: info@novafast.com.au Innovative Pipe Systems for Critical Processes NovaFlo GRE High Pressure Pipes Anti Corrosion and Waterproofing Products

21 Some of our Clients Adelaide bp

22 2014 Novafast protection and anti-corrosion systems. All rights reserved.

23 199 Franklin Street Adelaide SA 5000 Australia Phone: Innovative Pipe Systems for Critical Processes NovaFlo GRE High Pressure Pipes Anti Corrosion and Waterproofing Products

24