The RetroPlate System

Transcription

1 TM PRODUCT OVERVIEW

2 The RetroPlate System is a complete process that revitalizes and strengthens concrete floors. Since 1996 this process has been transforming new and old concrete into strong, durable and beautiful surfaces. RetroPlate will enhance industrial, retail or commercial concrete floors, while eliminating the ongoing costs of coatings and floor cover failures. RetroPlate makes weak concrete strong and turns stained or difficult-to-clean concrete into a beautiful surface that is easy to clean and maintain. LIFE CYCLE COST COMPARISON RetroPlate Has the Lowest Per Square Foot Life Cycle Cost of Any Floor Covering or Coating. RetroPlate $4.00-$6.50 Eliminate Coating Failures Using RetroPlate There Are No Topical Coatings to Fail RetroPlate protects and enhances: Arenas Automotive Convention Centers Commercial Corrections Education Grocery Industrial LEED Manufacturing Medical Restaurants Retail RetroPlate w/ Acid Stain $5.00-$7.50 Acrylic $5.20 (minimum) VCT $16.00-$20.00 Epoxy $16.50-$20.00 Carpet $17.50-$20.00 Terrazzo (epoxy) $18.00 Terrazzo (cement) $19.00 Linoleum $18.00-$25.00 Porcelain Tile $23.00 * All prices are square foot costs and use the initial installed cost, annual maintenance cost and life of the product to determine the Total Expense for 10 years. Information, other than for RetroPlate, is from NTMA, Concrete Construction and other independent sources.

3 10-Year Warranty The RetroPlate System provides a permanent solution to floor problems and is not only functional but also architecturally and design ambitious as well. With the RetroPlate System, you will never have to replace, reapply, recoat or wax your floor again. To maintain your RetroPlate floor, all that is required is routine cleaning. Combine the RetroPlate System with our 10-year warranty and you ll have the peace of mind that your floor will stand the test of time. The RetroPlate System works successfully with bare concrete, acid stains, integral color, dry shake hardener and cementitious terrazzo. VISIT OR CALL

4 Benefits of RetroPlate Abrasion Resistance: Up to 400% greater Impact Strength: Up to 21% greater Light Reflectivity: Up to 30% greater Lowest 10-year life cycle cost Virtually maintenance free dust mop, water and a neutral cleaner No adverse reaction to ultraviolet light or water spray Eliminates moisture vapor failures related to floor coverings Does not support combustion... eliminates smoke or toxic fumes Qualifies for inclusion on Silver, Gold and Platinum LEED RetroPlate System P.O. Box Provo, Utah Phone: Fax: Project Credits: Building Solutions / BNE Contractors / Absolute Storage Products / Northwest Stone Restoration / Polyrock / Peter Wagner

5 SECTION SPECIAL CONCRETE FLOOR FINISHES This specification is provided by Advanced Floor Products as a service and is intended to be used as a guideline for preparing the appropriate project specific specification sections. Every heading may not be needed. Delete headings not used and renumber remaining used headings to be numerically correct. PART 1 GENERAL 1. 1 SUMMARY A. This section includes the following. 1. Applying Sealer and Hardener, and polishing concrete to specified finish level. B. Related Work: 1. Section Cast-In-Place Concrete 2. Section Concrete Hardening/Sealing 1.2 REFERENCES A. American Society for Testing and Materials: 1. ASTM-C779, Standard Test Method for Abrasion Resistance of Horizontal Concrete Surfaces 2. ASTM G23-81, Ultraviolet Light & Water Spray 3. ASTM C805, Impact Strength B. American Concrete Institute 1. ACI R-89, Guide for Concrete Floor and Slab Construction C. Other Test: 1. Reflectivity 1.3 SUBMITTALS A. Comply with pertinent provisions of Section Product Requirements. 1. Provide submittal information within 35 calendar days after the contractor has received the owner's notice to proceed. B. Product data: 1. Submit special concrete finishes manufacturer's specifications and test data. 2. Submit special concrete finishes describing product to be provided, giving manufacturer s name and product name for the specified material proposed to be provided under this section. July 24,

6 SECTION SPECIAL CONCRETE FLOOR FINISHES 3. Submit special concrete finishes manufacturer's recommended installation procedures; which when approved by the Architect, will become the basis for accepting or rejecting actual installation procedures used on the work. 4. Submit special concrete finishes technical data sheet giving descriptive data, curing time, and application requirements. 5. Submit special concrete finishes manufacturer s Material Safety Data Sheet (MSDS) and other safety requirements. 6. Follow all special concrete finishes published manufacturer s installation instructions. C. Test Reports: 1. Provide certified test reports, prepared by an independent testing laboratory, confirming compliance with specified performance criteria. 1.4 QUALITY ASSURANCE A. Installer Qualifications: 1. Use an experienced installer and adequate number of skilled workmen who are thoroughly trained and experienced in the necessary craft. 2. The special concrete finish manufacturer shall certify applicator. 3. Applicator shall be familiar with the specified requirements and the methods needed for proper performance of work of this section. B. Manufacturer s Certification: 1. Provide letter of certification from concrete finish manufacturer stating that installer is certified applicator of special concrete finishes, and is familiar with proper procedures and installation requirements required by the manufacturer. C. Mock-ups: 1. Apply mock-ups of each type finish, to demonstrate typical joints, surface finish, color variation (if any), and standard of workmanship. a. Build mock-ups approximately 50 square feet in the location indicated or if not indicated, as directed by the Architect or Owner Representative. b. Notify Architect or Owner Representative seven days in advance of dates and times when mock-ups will be constructed. c. Obtain from the Architect or Owner Representative approval of mock-ups before starting construction. d. If the Architect or Owner Representative determines that mock-ups do not meet requirements, demolish and remove them from the site and cast others until mock-ups are approved. e. Maintain mock-ups during construction in an undisturbed condition as a standard for judging the completed work. July 24,

7 SECTION SPECIAL CONCRETE FLOOR FINISHES f. Approved mock-ups may become part of the completed work if undisturbed at time of substantial completion. D. Protection 1. No satisfactory chemical or cleaning procedure is available to remove petroleum stains from the concrete surface. Prevention is therefore essential. a. All hydraulic powered equipment must be diapered to avoid staining of the concrete. b. No trade will park vehicles on the inside slab. If necessary to complete their scope of work, drop cloths will be placed under vehicles at all times. c. No pipe cutting machine will be used on the inside floor slab. d. Steel will not be placed on interior slab to avoid rust staining. e. Acids and acidic detergents will not come into contact with slab. f. All trades informed that the slab must be protected at all times. E. Pre-Installation Conference: 1. Conduct conference at project site to comply with requirements in Division 1 Section Project Management and Coordination 1.5 DELIVERY, STORAGE AND HANDLING A. Deliver materials in original containers, with seal s unbroken, bearing manufacturer labels indicating brand name and directions for storage. B. Dispense special concrete finish material from factory numbered and sealed containers. Maintain record of container numbers. 1.6 PROJECT CONDITIONS A. Environmental limitations: 1. Comply with manufacturers written instructions for substrate temperature and moisture content, ambient temperature and humidity, ventilation, and other conditions affecting topping performance. a. Concrete Floor Flatness rating recommended at least 40, where possible. b. Concrete Floor Levelness rating recommended at least 30, where possible. c. Concrete must be cured a minimum of 45 days or as directed by the manufacturer before application of Retro Plate can begin. d. Application of Retro-Plate shall take place 10 days prior to installation of equipment and substantial completion, thus providing a complete, uninhibited concrete slab for application. July 24,

8 SECTION SPECIAL CONCRETE FLOOR FINISHES B. Close areas to traffic during floor application and after application, for time period recommended in writing by manufacturer. PART 2 PRODUCTS 2.1 MATERIALS AND MANUFACTURERS A. HARDENING/SEALING AGENT 1. Retro-Plate 99, manufactured by Advanced Floor Products, Inc., P.O. Box 50533, Provo, Utah 84605, a. Performance Criteria: i. Abrasion Resistance: ASTM C779 Up to 400% increase in abrasion resistance. ii. Impact Strength: ASTM C805 Up to 21% increase impact strength. iii. Ultra Violet Light and Water Spray: ASTM G23-81 No adverse effect to ultra violet and water spray. iv. Reflectivity: Up to 30% increase in reflectivity. 2. Certified Applicators 3. Manufacturer s Regional Representative 2.2 RELATED MATERIALS A. Neutralizing Agent: 1. Tri-sodium Phosphate B. Water: 1. Potable PART 3- EXECUTION 3.1 SURFACE CONDITIONS: A. Examine substrate, with installer present, for conditions affecting performance of finish. Correct conditions detrimental to timely and proper work. Do not proceed until unsatisfactory conditions are corrected. B. Verify that base slab meet finish and surface profile requirements in Division 3 Section Cast-In-Place Concrete, and Project Conditions above. July 24,

9 SECTION SPECIAL CONCRETE FLOOR FINISHES C. Prior to application, verify that floor surfaces are free of construction latents. 3.2 APPLICATION A. Start any of the floor finish applications in presence of manufacturer s technical representative. B. Sealing, Hardening and Polishing of Concrete Surface 1. Concrete must be in place a minimum of 45 days or as directed by the manufacturer before application can begin. 2. Application is to take place at least 10 days prior to racking and other in-store accessory installation, thus providing a complete, uninhibited concrete slab for application 3. Only a certified applicator shall apply Retro-Plate 99. Applicable procedures must be followed as recommended by the product manufacturer and as required to match approved test sample. 4. Achieve waterproofing, hardening, dust-proofing, and abrasion resistance of the surface without changing the natural appearance of the concrete, except for the sheen. 5. Polish to required sheen level. 3.3 WORKMANSHIP AND CLEANING: A. The premises shall be kept clean and free of debris at all times. B. Remove spatter from adjoining surfaces, as necessary. C. Repair damages to surface caused by cleaning operations. D. Remove debris from jobsite 1. Dispose of materials in separate, closed containers in accordance with local regulations. 3.4 PROTECTION: A. Protect finished work until fully cured in accordance with manufacturer s recommendations. END OF SPECIFICATION SECTION July 24,

10 test #3 "Abrasion & Impact Strength Testing"

11 McKINNEY AND COMPANY September 28, 1999 Mr. Vernon Talbot Advanced Floor Products PO BOX Provo UT RE: RetroPlate Evaluation Lowe s Store, Chapel Hill Boulevard Chapel Hill, North Carolina McKinney Project No.: Dear Mr. Talbot, At your request and authorization McKinney and Company conducted in-place testing of selected locations at the indicated Lowe s facility. The test methods used were ASTM C 779 Standard Test Method for Abrasion Resistance of Horizontal Concrete Surfaces, Procedure C and ASTM C805 Standard Test Method for Rebound Number of Hardened Concrete. We understand the purpose for these tests were to evaluate the relative effects of the RetroPlate on concrete in an actual field situation. We were informed that the test project was selected because of an extreme dusting problem resulting from difficulties encountered during finishing of the concrete slab on grade. We understand that the store has been in service for approximately one year. FIELD TESTING ATEM C779 provides simulated abrasion conditions that can be used to evaluate effects on curing or finishing of concrete. It may also be used for quality acceptance of products and surface exposed to wear. This method is not intended to provide a quantitative measurement of length of service. In the subject evaluation the test was used to determine the relative improvement if any to the concrete surface after the application of the RetroPlate. RetroPlate Evaluation

12 Lowe s Store Chapel Hill, North Carolina McKinney Project No.: Page 2 Three locations were tested on the concrete slab; two were in the as constructed condition and one was after the application of the RetroPlate. Three individual tests were taken at each location. The specific results of the these tests are enclosed and are summarized below: Location Description Wear Depth in. Time, Sec. Isle 10 Resurfaced Area Isle 37 As Constructed Condition Isle 41 As Constructed Condition ASTM C 805 is a test method that may be used to assess in-place uniformity of concrete; to delineate regions of poor quality and estimate in-place strength development. In this evaluation the rebound devise was used in combination with the abrasion tests to determine consistency of the concrete at each test location. Two rebound tests were conducted at each location and the averages of the tests are listed below. Location Average Rebound Value COMMENTS Isle Isle Isle The abrasion tests indicate that the depth of wear is relatively consistent for the in-place concrete. The time period required to reach these wear depths varied significantly between the as constructed conditions and the treated location that suggests the RetroPlate improved the hardness of the concrete surface. This is also indicated by the higher rebound values recorded at the treated location. In addition, the treated area had a smoother, cleaner appearance that the untreated sections of the floor slab. RetroPlate Evaluation Lowe s Store Chapel Hill, North Carolina

13 McKinney Project No.: Page 3 We appreciate the opportunity to be of service on this project. If you have any questions or require additional information, please contact us at your convenience. Respectfully, McKinney and Company C.F. Starnes Concrete Services Manager Attachments: Abrasion Test/Graphs

14 Abrasion Resistance Depth in Inches Time in Seconds Isle 10 Isle 37 Isle 41 RetroPlated Untreated Untreated Concrete Concrete Concrete Time in Seconds Isle 10 Isle 37 Isle 41 RetroPlated Untreated Untreated Concrete Concrete Concrete

15 Rebound Test Isle 10 Isle 37 Isle 41

16 test #2 "Coefficient of Friction"

17 Coefficient of Friction Concrete Test For the RetroPlate System ADVANCED FLOOR PRODUCTS Kenneth R. Fisher March 1, 1999

18 1. Introduction 1.1 Kenneth R. Fisher is a Safety Consultant for Nu-Safe Floor Solutions and many well known corporations nationwide. As author of numerous articles concerning various approaches to floor safety, he has researched and documented certain claims made in and out of the floor industry regarding floor safety. 2. Background 2.1 Slipping, tripping and falling accidents remain the most common cause of personal injury in the workplace and in public settings. Any system that will reduce the number of accidents will be a significant benefit to an employer in terms of both employee welfare and cost. 2.2 Most slipping accidents occur as a result of a surface becoming wet. While many floors provide an adequate amount of grip when dry, most floors and floor finishes fail to provide an adequate static co-efficient of friction (SCOF) when they become contaminated by liquids. 2.2 Highly polished concrete surfaces have a tendency to become slippery as a result of the polishing process employed when finishing the floor surface. The abrasiveness of natural concrete is normally diminished when grinding and high speed buffing is performed. Therefore, it would be a logical assumption that the SCOF would be lower as the concrete is honed to a higher degree of gloss. This was not the case, in a general sense, with the RetroPlate system employed by Advanced Floor Products. 3. Instruction Received: 3.1 Kenneth Fisher was requested by Advanced Floor Products to conduct several static co-efficient of friction (SCOF) tests on a RetroPlate treated concrete floor surface at a distribution facility. The tests would be performed under the direction of Advanced Floor Products personnel. 3.2 Several SCOF tests would be performed at various stages of the process in the dock area of the facility. The parameters of the SCOF tests were to include dry and wet conditions of the concrete surface as various levels were reached. The process performed by personnel from Advanced Floor Products and the assigned levels of polishing was determined by such personnel. I was instructed to perform SCOF tests on the areas polished only after the area was cleaned and rinsed to remove any contaminants produced from the polishing process. 3.3 The results were to be provided in a written report that would show if the polishing performed would enhance or detract from the SCOF on the floor surface when subjected to both wet and dry conditions. Summary of Conclusions: 3.4 The SCOF tests performed for dry conditions for all levels of grinding and polishing exceeded OSHA & ADA recommendations for dry, hard surfaces. The ASTM 1028 method was used to determine the benchmark for the SCOF on the test surfaces. The Sellmier Slip Tester from Germany was used to measure the SCOF. 3.5 The SCOF tests performed for wet surfaces for all levels of grinding and polishing exceeded both OSHA & ADA recommendations for wet, hard surfaces. ASTM 1028 does not outline SCOF tests for wet conditions. These tests were performed using ISO testing procedures that are currently accepted worldwide. The Sellmier Slip Tester was used to measure the SCOF. 4. Equipment Used to Perform SCOF Tests

19 4.1 The static co-efficient of friction measurements were taken with a recognized floor tester that is setting new standards for independent floor testing. This machine is the Sellmier Slip Tester. Made in Germany, the Sellmier is self propelled and is not prone to interpretations by the user. It was designed to be used with leather, rubber, and neolite shoe pad samples.

20 LEATHER Static Co-Efficient of Friction Test (SCOF) On RetroPlate Treated Concrete Dry Wet Low Finish Medium Finish Gloss Finish *NOTE According to the ADA, OSHA and ASTM guidelines, the generally accepted Safe Zone is between 0.9 and 0.5

21 NEOLITE Static Co-Efficient of Friction Test (SCOF) On RetroPlate Treated Concrete Dry Wet Low Finish Medium Finish Gloss Finish *NOTE According to the ADA, OSHA and ASTM guidelines, the generally accepted Safe Zone is between 0.9 and 0.5

22 RUBBER Static Co-Efficient of Friction Test (SCOF) On RetroPlate Treated Concrete Dry Wet Low Finish Medium Finish Gloss Finish *NOTE According to the ADA,OSHA and ASTM guidelines, the generally accepted Safe Zone is between 0.9 and 0.5

23 RETRO PLATE Qualifications: RetroPlate 99 must be applied to structurally sound concrete surfaces. Soft, carbonated or structurally unsound concrete surfaces must be removed so that RetroPlate 99 can react with a stable substrate. All restrictive coatings must be removed to allow RetroPlate 99 to fully penetrate the concrete surface. RetroPlate 99 should not be applied when freezing conditions may occur. PRODUCT NAME RetroPlate 99 MANUFACTURER Advanced Floor Products P.O. Box Provo, UT PRODUCT DESCRIPTION RetroPlate 99 is a chemically reactive concrete stabilizer which enhances concrete density and hardness, allowing the concrete to be finished to a high cosmetic, marble like sheen. It is used in conjunction with the RetroPlate Concrete Polishing System for select floors in which: The floor is deteriorating and dusting. The concrete surface is dull, rough, pitted or raw looking. Overlays, toppings or expensive recoating is required. A marble like, hard shell, maintenance free finish is desired. In addition to bare concrete, RetroPlate 99 works successfully with integral color, acid stains, dyes, dry shake hardener and cementitious terrazzo. RetroPlate 99 and the RetroPlate Concrete Polishing System, provides a functional solution to floor problems, as well as being architecturally and design ambitious. Colored aggregate, recycled glass, and other decorative material can be added into the surface to be exposed during the grinding process. The unique ability of the RetroPlate System to combine the architectural, artistic nature of design with the function and permanence of the best hardener in the business allows for unlimited possibilities for floor design. Treatment Results In combination with the RetroPlate Concrete Polishing System, RetroPlate 99 allows for a selection of three floor finishes: Level 1 Level 2 Level 3 Hard-Shell, Satin finish (400 grit) Hard-Shell, Medium Sheen finish (800 grit) Light Reflective Mirror finish (1800 grit) Each level provides an extremely pleasing, durable, water repellant, dustproofed, marble-like surface. Over time, RetroPlate 99 also increases in penetration resistance. RetroPlate 99 provides a hardened, durable, and dense concrete surface when applied after smoothing and honing of the rough, pitted concrete or removal of soft, carbonated concrete surfaces prior to Level 1, 2, or 3 finishing. Different levels of grinding can be light to heavy depending on the desired level of exposed aggregate: Cream Salt and Pepper Heavy Aggregate Treatable Materials No exposed aggregate. Exposed sand and small aggregate. ¼ - ½ exposed aggregate. Concrete floor surfaces (both old and new), cementitious terrazzo and cementitious overlayments. TECHNICAL DATA Applicable Standards 1. Abrasion: ASTM C779 - up to 400% increase in abrasion resistance, depending on concrete quality. 2. Hardness: ASTM C805-21% increase in impact resistance. 3. Weathering: ASTM G23-81 no adverse effect to ultraviolet light or water spray. 4. Light Reflectivity: 30% increase in reflectivity. 5. Skidability Static: Coefficient of Friction ASTM independent testing has shown that RetroPlate can exceed OSHA and ADA recommendations for wet and dry hard surfaces. Packaging 5 Gallon Pails (19L) 55 Gallon Drums (208L) Coverage 200 ft 2 /gallon (5m 2 /liter). Coverage depends on the porosity and state of the concrete. Storage Life One year. Agitate before using. Thinners None required. Use as packaged. Duration of Effectiveness Permanent. Internal Composition Non-flammable, water-based, non-toxic. Meets USDA and VOC compliance. AVAILABILITY AND INSTALLATION RetroPlate 99 is installed by a network of factory approved applicators as part of the RetroPlate Concrete Polishing System. Contact your Advanced Floor Products representative for a list of approved applicators in your area. TECHNICAL SERVICES Contact Advanced Foor Products at (801) or toll free at For industrial use only. Must be applied by a qualified applicator. Contact Advanced Floor Products for specific application directions. RetroPlate - Data Sheet RV ADVANCED FLOOR PRODUCTS PO BOX 50533, PROVO, UT USA phone free fax

24 test #1 "General Testing"

25 Retro-Plate Testing ASTM C779 - Up to 400% increase in abrasion resistance. ASTM C805-21% increase in impact strength. ASTM G No adverse effect to ultraviolet light and water spray. ASTM Co-efficient of friction all levels of finish exceed OSHA and ADA recommendations. Breathability - Avoids costly vapor migration problems. Environmentally - Friendly An odorless, non-flammable, non-toxic, and completely Green system. Reflectivity - 30% increase in reflectivity.

26 Sample Comparison Education MARKETING SAMPLE JOBSITE SAMPLE MARKETING SAMPLE VS. JOBSITE SAMPLE Both of these samples were finished to the same level, but they are not exactly the same. It is imperative to understand that samples are used to simply demonstrate the level of shine - and not the color of matrix, color of fines, amount of fines, aggregate exposed, or the density of the slab. Where the material comes from and how it was finished will ultimately affect the final appearance and result of the floor surface. DELI RetroPlate - Sample Comparison Education RV Curecrete Distribution, Inc W. Spring Creek Place Springville, UT USA Toll Free Curecrete Distribution, Inc West Spring Creek Place, Springville, UT, USA phone free fax retroplatesystem.com