ACO Marine Product Catalogue Marine Drainage

Transcription

1 ACO Marine Product Catalogue Marine Drainage

2 ACO. The future of drainage. The ACO system chain provides drainage solutions which meet the future needs of industries where hygiene is essential In a food service environment, hot water, grease and organic waste must be managed using more sophisticated drainage concepts. ACO Marine achieves this with intelligent system solutions that optimise food safety, health and safety for both crew and passengers as well as the protection of the marine environment. Every ACO Marine product within the ACO system chain safely controls water as it passes along the chain to ensure it can be hygienically, economically and ecologically managed in a viable way. collect: Collect and remove clean: Pre-clean and process hold: Protect and attenuate release: Pump, discharge and reuse

3 CONTENT Introduction 4 General introduction 4 HygieneFirst 4 Hygienic design requirements Hygienic design principles 6 Material and Surface treatment 7 Standards and Certifications 8 System overview and benefits 9 Drainage selection guide 0 Deck drainage - Free deck drainage 6 Introduction 8 System overview 8 Scuppers with welded cross 9 Scupper with flange - hot dip galvanized and internally coated (resin floor) 0 Scupper with flange - hot dip galvanized (tiled floor) Scuppers - hot dip stainless steel Deck drainage - Single point drainage 4 ACO Marine Stainless Steel Scuppers 3 Introduction 6 One part scuppers 3 8 Scupper bodies 30 Two part scuppers 3 - Lower parts 3 Two part scuppers 3 - Upper parts 3 Shower Scuppers 3 Gratings for ACO Marine Scuppers 3 36 Accessories for ACO Marine Scuppers 3 37 ACO Marine Stainless Steel Scuppers 4 Two part scuppers 4 - Lower parts 39 Two part scuppers 4 - Upper parts 4 Gratings for ACO Marine Scuppers 4 4 Accessories for ACO Marine Scuppers 4 43 Deck drainage - Linear drainage 46 ACO Marine Stainless Steel Channels Introduction 48 ACO tiled / resin deck channel ACO vinyl deck channel 3 ACO ladder stainless steel grating 4 ACO mesh stainless steel grating 7 Accessories for ACO Marine Channel 8 ACO Marine Channel - Bespoke Drainage solution 9 ACO Design Channel 63 Flow rates 64 Appendix 66 Transport & handling 68 Cleaning procedures 70 Typical installation examples 76 Material 79 3

4 Introduction General introduction General introduction Introduction ACO is one of the World s leading drainage specialists with 60 years experience gained across a wide range of sectors. Our passion for producing high performance products has led us to make major investments in research and development. Working in partnership with ship owners, managers and operators, as well as with shipyard design departments, we are continuously developing our products and developing our expertise. We understand the critical role that drainage plays in the successful operation of a vessel. ACO drainage is used in applications anywhere where hygienic, corrosion resistant and durable drainage performance is essential: Professional galley Food processing facilities Chilled provision rooms and freezers Restaurants Hospitals Accomodation areas and others Our product portfolio includes items which are fully compliant with the highest hygienic requirements. We also have a full understanding of the food industry s own standards such as HACCP and we work with bodies including the European Hygienic Engineering and Design Group (EHEDG). As one of the World s leading marine drainage specialists, ACO Marine understands the critical role that drainage plays in a successful commercial food preparation business. We appreciate that food safety, hygiene and cost control are all vital factors, yet we also understand that for many, drainage is out of sight and out of mind. As a result, many drainage systems are poorly designed leading to inefficiencies and costly on going cleaning and maintenance. In the worst case scenario it can result in food contamination, closure of a galley food preparation area or even detention of the vessel. As the company that s driving the future of drainage, at ACO we are determined to change this by raising the profile of hygienic drainage and improving standards across every part of the process. Our HygieneFirst philosophy represents our commitment to delivering products that provide ultimate hygienic performance. We design intelligent drainage solutions that minimize operational costs without compromising food safety. 4

5 Introduction Hygienic design requirements Hygienic design requirements ACO offers sustainable, integrated drainage systems which are designed to protect business, the environment and ultimately public health. Our aim is to constantly improve every aspect of safety, hygiene and functional performance. We believe that our systems and services are truly unique, delivering unparalleled benefits to everyone involved in project delivery or subsequent operation. ACO hygienic drainage fulfils stringent hygienic requirements to prevent harmful bacteria contamination. We apply relevant hygienic design principles that are reserved for food contact surfaces EN 67, EN ISO 49 and EHEDG documents No. 8, 3 and 44 to the design of our drainage products. Introduction Hygienic design Full drainability The outlet is in lowest position. Sleek slope functionality provides a fully drainable solution. Round internal corners Minimum radius of internal corners is 3 mm. Hygienic joints Butt welds are fully welded. Metal-to-metal contact at non-disassembled joints is avoided. Sealed joints are designed to prevent accumulation of soil and bacteria. Edge in-fill The channel frame edge is filled with a waterproof material. Material Stainless steel grade min. AISI 304 according to EN 0088 (304 according to AISI). Material.47 or any other stainless material on request. Fully pickled and passivated or electropolished.

6 Introduction Hygienic design principles Hygienic design principles Introduction Hygienic design All internal radii equal or larger than 3 mm which greatly increases cleaning effectiveness Hygienic joints: deep-drawn body ensures smooth contours eliminating crevices that can harbour dangerous bacteria Dry sump design, completely drainable - eliminating stagnant water, smells, microbial growth and potential chemical hazards. Edge in-fill ensures stable and durable transmission between the channel and scupperr surrounding deck area and helps to minimise the risk of cracks in the deck material which could harbour micro-organisms Note: Assembly example pictures. 6

7 Introduction Material and Surface treatment Material and Surface treatment Stainless steel Stainless steel is the name given to a wide range of steels which have the characteristics of greatly enhanced corrosion resistance over conventional mild and low alloy steels. The enhanced corrosion resistance of stainless steel essentially comes from the addition of at least % of chromium, however, most commonly used stainless steels contain around 8% of chromium. Other significant alloying elements include nickel and for superior corrosion resistant properties, molybdenum. Stainless steel has the following unique advantages: High corrosion resistance Nonporous, easy to clean and disinfect Aesthetically pleasing Resistant to extreme temperatures and thermal shock 00% recyclable material ACO Marine drainage is manufactured from austenitic stainless steel, grades AISI 304 or AISI 36L according to EN 0088 and is ideal for applications including food preparation areas, galley deck drainage systems, provision rooms and freezers. Material.47 or any other stainless material on request. The process cutting, forming and welding of stainless steel will introduce impurities into the surface of the material and unless the appropriate action is taken, the material will begin to corrode and ultimately fail in service. Therefore, after fabrication, it is vital that stainless steel is treated with the correct surface treatment to ensure it is fully corrosion resistant. By applying pickle passivation as the primary surface treatment, the corrosion resistance of stainless steel can be fully restored to its original state, ensuring long and reliable life performance together with the required aesthetic appearance. Finishes used by ACO include: Pickle passivation (acid treatment) All ACO drainage is pickle passivated by immersing products in a series of acid baths. This is a fundamental requirement for removing iron embedded particulates introduced in the fabrication process and also for restoring the chromium depleted regions generated by the welding process. ACO has one of the largest and most advanced pickle passivation installations in Europe which ensures the optimum corrosion resistance of our products. Electropolishing (electrochemical process) After pickle passivation, some products are then immersed in an electrolytic fluid in which the products become the anode of a direct current electrical circuit. This process is characterized by a selective attack of the surface of the components whereby upstanding roughness is preferentially dissolved and will yield a progressively smoother, brighter surface. All hygienic box channel grates are electro-polished as a standard. Brushing (mechanical process) ACO Marine channels have a brushed upper edge for aesthetic reasons. Introduction Surface treatment Galvanized steel Free deck galvanized steel scuppers are manufactured from welded, one-time colddrawn precision steel sheet in accordance with DIN 394. Tensile strength: Rm N/mm Elongation at break: A min. 8% As a material, the practical properties of steel include: virtually unbreakable dimensionally stable heat and frost proof favourable acoustic behaviour non-combustible 7

8 Introduction Standards and certifications Standards and Certifications Introduction ACO Marine Scuppers and Channels ACO Marine Scupper and Channel ranges are designed, manufactured, tested and certified in accordance with EN 3. We apply the relevant hygienic design principles reserved for food contact surfaces EN 67, EN ISO 49 and EHEDG documents No. 8, 3 and 44. Benefits ACO Marine provides solutions which optimise food safety, employee s health and safety as well as protection of the water and the environment. Every ACO product safely controls the water to ensure that it can be hygienically, economically and ecologically managed in a viable way. Deck drainage Free deck drainage Deck drainage Single point drainage Deck drainage Linear drainage 8

9 Introduction System overview and benefits System overview and Benefits Food safety Cost control Health & Safety Introduction ACO Marine hygienic drainage fulfills hygienic requirements to prevent harmful bacteria contamination. We apply relevant hygienic design principles reserved for food contact surfaces as recommended by EHEDG. Our product design ensures minimal build-up of food particles and debris as well as a safe connection with the surrounding deck material to minimise any opportunity for bacteria to grow throughout the drainage system. Sleek slope function and hygienically designed products ensure our system is fully drainable, eliminating the stagnant odour of waste water. ACO Marine drainage systems can be easily maintained, reducing associated cleaning costs, thanks to their functional design and cleaning recommendations which have been developed in partnership with premium cleaning agent suppliers. ACO Marine s advanced manufacturing technologies ensure durability and our special surface treatment guarantees corrosion resistance. Our systems perform effectively at all times and keep as well as protection of the water and the environment disruption to a minimum. We provide expertise in drainage system planning, correct installation and creating a safe connection with the surrounding floor to avoid unnecessary costs. For additional safety in high risk areas that require heavy water usage, a slip resistant grating is available. Each component of the drainage system is easy to remove and clean, and there are no sharp edges for optimum crew safety. 33 9

10 Introduction Drainage selection guide Drainage selection guide Introduction Drainage type Drainage options are selected according to galley and workspace layout, together with the type of equipment being utilised within the compartment. Point drainage Linear drainage Material resistance The chemical mixture of the waste water from the process and/or from the cleaning as well as temperature of the final mixture influences the material resistance of the drainage system. ACO Marine drainage is manufactured from austenitic stainless steel, grades AISI 304 or AISI 36Land it is ideal for food preparation areas, galley deck drainage systems, provision rooms and freezers. Besides stainless steel, drainage products also contain sealing materials: ACO Marine Scuppers all the seals are made of NBR (acryl nitrile-butadiene rubber) ACO Marine Channels flange connection seals are made of NBR (acryl nitrile-butadiene rubber) For details of material resistance see page 76 or contact our Sales/Technical department. 0

11 Introduction Drainage selection guide Channel edge selĺection depending on the floor type Depending on the floor type; the appropriate type of scupper body or channel should be selected. Introduction Channel + Scupper body One part scupper Deck finish Tiled or resin deck Vinyl deck Channel or scupper edge Tiled deck (thin bed installation) Tiled, concrete or resin deck Standard edge Vinyl edge Extended edge Standard edge Channel or scupper top drawing Scupper body type Standard, Welded or Extended One part scupper Scupper body picture Installation example

12 Introduction Drainage selection guide Introduction Retention capacity Depending on the application, the appropriate retention capacity should be considered. Overall width of channel Wo Overall depth of channel l Overall length of channel Lo Retention capacity of channel [l] Example: channel length 4000mm, width 400mm, depth 00mm, retention capacity 0 l. Channel geometry Based on the retention capacity considered, as well as the deck structure, the particular dimensions of a channel or scupper - upper part (for telescopic solution) need to be specified. For the channel a construction height at the outlet position as well as the position of the outlet and the height of the endcaps has to be defined. Lo Wo Wi Wo Wi L Li F F H3 ød ød ød

13 Introduction Drainage selection guide Gratings For selecting the appropriate grating, the following properties have to be considered: Hygiene (cleanability) Load class Slip resistant Introduction Potential for slip - Pendulum test BS Slip resistance classification - Ramp test DIN 30 Load classes Hygienic ladder grating Mesh grating Slip resistant Plain Slip resistant Plain Low Moderate Low Moderate R R9 R R9 R 0 R 0 M M N 0 N 0 L L Load class Though it is recommended to avoid traffic across the drainage system, to minimize the risk of floor/drainage connection failures from dynamic loading, the proper load class defined by the grating has to be considered based on the defined traffic during all future operations. Load class Application Load class according to EN 3 Description L Areas with light vehicular traffic, such as: Commercially used premises and public areas R 0 Areas with vehicular traffic, such as: Commercially used premises and factories M Areas with vehicular traffic such as: Workshops, factories & car parks N 0 Heavy duty industrial areas subject to forklift traffic, such as: Food processing areas, chemical or process plants 3

14 Introduction Drainage selection guide Introduction Flow rates Flow rates reflect the system s ability to constantly drain a certain amount of water. Flow rate is generally defined by the ACO Marine scupper size. Flow rates Outlet position Scupper type Outlet diameter Minimal flow rate [l/s] Vertical outlet Horizontal outlet 3 7. Vertical outlet Horizontal outlet Flow rates are measured according to EN 3. Flow rate performance is without silt basket (flow rates with empty silt basket are approximately % lower than the values stated) Accessories For the collection of solid parts, the scupper or channel should be fitted with a silt basket. Telescopic connection - Two part scuppers ACO Marine Scuppers 3 ACO Marine Scuppers 4 Accessories delivered as standard with the Scupper Friction ring Friction ring FAT FAT support Optional accessories Sieve Foul Air Trap with silt basket Foul Air Trap Silt basket 4

15 Introduction Drainage selection guide Notes Introduction

16 ACO gully Content Deck drainage - Free deck drainage 6

17 ACO gully Content Deck drainage - Free deck drainage Page Introduction 8 System overview 8 ACO Marine Free Deck Scuppers Scuppers with welded cross 9 Scupper with flange - hot dip galvanized and internally coated (resin floor) 0 Scupper with flange - hot dip galvanized (tiled floor) Scuppers - hot dip stainless steel 7

18 ACO Marine Free Deck Scuppers Introduction Introduction Deck drainage - Free deck drainage ACO Marine has designed a wide range of multi-application, high performance galvanized steel deck scuppers. The ACO Marine GM-X Steel range of scuppers is designed to provide quick, simple and economic trapped drainage solutions for decks, etc. All floor finishes, including all resin screeds, ceramic tiles, flexible vinyl sheet in solid and suspended flooring applications are catered for. Optional side inlet facilities are provided to fit the hand basin and the condensation waste pipes. Product Benefits Ultra-compact design ideal for suspended deck applications Quick, easy installation in screed, tiled or flexible vinyl deck material finishes Choice of Ø 9, 33, 0, 89, 73 and 3 mm vertical spigot outlets Attractive, neat appearance Telescopic height variant providing full 360 rotation and +/- 7. pitch & roll adjustment End stops provided preventing accidental dismantling on telescopic variants Supplied boxed complete with fitting instructions - no loose parts Typical Applications Drainage for Free decks Galvanized steel Free deck galvanized steel scuppers are manufactured from welded, one-time colddrawn precision steel sheet in accordance with DIN 394. Tensile strength: Rm N/mm Elongation at break: A min. 8% As a material, the practical properties of steel include: virtually unbreakable dimensionally stable heat and frost proof favourable acoustic behaviour non-combustible System overview ACO Galvanized Steel Scuppers Scupper body 8

19 ACO Marine Free Deck Scuppers Scuppers with welded cross Scuppers with welded cross Order information Drawing ØD 8.8 ØD D D Weight [kg] Material Part no. E E E Galvanised Steel E Deck drainage - Free deck drainage E E

20 ACO Marine Free Deck Scuppers Scupper with flange - hot dip galvanized and internally coated (resin floor) Scupper with flange - hot dip galvanized and internally coated (resin floor) Order information Drawing D D D3 H3 Weight [kg] Material Part no. Deck drainage - Free deck drainage ØD ØD3 ØD H Galvanised Steel

21 ACO Marine Free Deck Scuppers Scupper with flange - hot dip galvanized (tiled floor) Scupper with flange - hot dip galvanized (tiled floor) Order information H3 Drawing BxB ØD D D B x B H3 Material Part no Galvanised Steel Deck drainage - Free deck drainage ØD

22 ACO Marine Free Deck Scuppers Scuppers - hot dip stainless steel Scuppers - hot dip stainless steel Order information Drawing D D D3 D4 Material Part no. Deck drainage - Free deck drainage ØD4 ØD3 ØD x Stainless Steel Z x Z x Z6067 ØD 3 68 x Z6068 ØD

23 ACO Marine Free Deck Scuppers Notes Notes 3

24 ACO Marine Stainless Steel Scuppers - Cartridge sets Content Deck drainage - Single point drainage 4

25 ACO Marine Stainless Steel Scuppers - Cartridge sets Content Deck Sanitary Stainless drainage Drainage Steel Sanitary - Single - ACO point Drainage Marine drainage Scuppers - ACO Marine Scuppers Page Introduction Hygienic Introduction design 6 8 System overview - One part scuppers Standard NS One 0 part 0, scuppers flange vertical 3 outlet 8 0 Welded One System part, overview flange vertical - outlet Two part scuppers ACO Stainless Marine Steel NS 0-0, vertical outlet Stainless Sanitary Drainage Steel Scuppers 3 Extended Scupper One part, bodies flange horizontal outlet two Two Gully part top - scuppers for lower NS 0 parts, vertical Lower parts outlet 7 3 ACO Marine Scuppers ACO Marine Stainless Steel Scuppers 4 ACO ShowerDrain E Gratings two Two part for - scuppers lower NS 0 parts, 3-0- horizontal Upper parts outlet 3 30 Accessories two Shower part Scuppers - for NS parts One Accessories Gratings part for scuppers for ACO Stainless Marine vertical Steel Scuppers outlet Scuppers One ACO Accessories part ShowerDrain scuppers for ACO Marine horizontal Scuppers outlet3 37 System Two part overview scuppers - Two vertical part scuppers outlet Two part scuppers 4 horizontal - Lower parts outlet 39 4 Two part scuppers 4 upper - Upper parts parts 4 4 Accessories Gratings for for ACO ACO Marine Scuppers ACO Accessories ShowerDrain for ACO E Marine Scuppers Gratings for ACO ShowerDrain E 0 Accessories for ACO ShowerDrain E ACO ShowerDrain - Design solution 4

26 ACO Marine Stainless Steel Scuppers Introduction Introduction Deck drainage - Single point drainage ACO Marine has designed a wide range of multi-application, high performance stainless steel floor scuppers. The ACO Marine Scuppers 3 and 4 ranges are designed to provide hygienic, quick, simple and economic trapped drainage solutions for washrooms, toilets, wet bathrooms, changing rooms, galleys, swimming pools, etc. All floor finishes, including all resin screeds, ceramic tiles, flexible vinyl sheet in solid and suspended flooring applications are catered for. Manufactured from austenitic 304 grade stainless steel as standard; excellent corrosion resistance is guaranteed. Optional 36Lgrade stainless steel for aggressive applications is available in all scuppers. Additional features include compact design, removable in-line foul air trap is fitted as standard, with a choice of vertical or horizontal spigot outlets, telescopic height adjustment and full rotational adjustment for tiles, wall or equipment alignment. Optional side inlet facilities are provided to fit the hand basin and the condensation waste pipes. Product Benefits Corrosion resistant 304 austenitic stainless steel construction 36Laustenitic stainless steel option for aggressive environments Ultra-compact design ideal for suspended floor applications Quick, easy installation in screed, tiled or flexible vinyl flooring finishes Foul air trap fitted as standard, flow rate. l/sec Choice of Ø 0, 7 and 0 mm vertical or Ø 7 and 0 mm horizontal spigot outlets Foot safe, fitted as standard for pedestrian applications Smooth contour design minimises bacteria traps Attractive, neat appearance Telescopic height variant providing full 360 rotation and +/- 7. pitch & roll adjustment End stops provided preventing accidental dismantling on telescopic variants Three side inlets variants optionally available, supplied with fully interchangeable adaptors to suit 3 mm and 40 mm waste pipes Supplied boxed complete with fitting instructions - no loose parts Typical Applications Washrooms Wet bathrooms Toilets Galleys Recreation area Swimming pools Marine deck drainage and structures Installation in tiled deck incl. removable water trap Installation in tiled deck incl. increaser pipe and removable water trap Installation in steel decks Tiles Tiles Deck Concrete Concrete 3 Insulation 3 Deck 4 Deck 6

27 ACO Marine Stainless Steel Scuppers 3 System overview - One part scuppers 3 System overview - One part Scuppers 3 Scupper - One part Scuppers- One part Accessories Deck drainage - Single point drainage Scuppers 3 - One part Accessories Vertical Foul air trap Horizontal Silt basket 7

28 44380 ACO Marine Stainless Steel Scuppers 3 One part scuppers 3 One part scuppers 3 One part scupper with vertical outlet Deck drainage - Single point drainage 7 0 Drawing Ø40 ØD D Weight [kg].0 With Ø40.0 Without ØD 0.6 With.3 Without.0 With.0 Without Foul air trap Material Part no. 7 0 AISI AISI 36L Ø9 407 AISI AISI 36L Ø3 403 AISI AISI 36L 409 ØD AISI AISI 36L 40 AISI AISI 36L 40 AISI AISI 36L 407 One part scupper with horizontal outlet 0 9 Drawing D Weight [kg] Foul air trap 7 3 Material Part no. 07 Ø40 0 ØD Ø9 4.0 With 07 Ø Without AISI ØD AISI 36L 409 AISI ØD Ø3 AISI 36L ØD With Without 00 AISI AISI 36L 403 Ø0 AISI Ø9 AISI 36L Ø3 ØD ØD Ø Ø39

29 ACO Marine Stainless Steel Scuppers 3 System overview - Two part scuppers 3 System overview - Two part scuppers 3 Scuppers - Upper parts Gratings Scuppers- Upper parts 3 Deck drainage - Single point drainage Accessories Scupper bodies Scuppers - Lower parts 3 4 Gratings Accessories Scuppers - Upper parts Scupper bodies Mesh grating - square Foul air trap Square mounted Welding sleeve Ladder grating - square Silt basket Vinyl Welding flange 3 Square Scupper - Lower parts 3 Lower part - horizontal (welding sleeve or welding flange) 4 Lower part - vertical (welding sleeve or welding flange) 9

30 07 ØD ØD ACO Marine Stainless Steel Scupper 3 Scupper bodies ØD ØD Scupper bodies Ø7 sleeve Welding flange Drawing EC / MED D Ø Ø Welding sleeve Ø39 Ø3 A0 - A Ø7 Ø3 A0 - A60 Ø ØD ØD Ø Ø Ø39 Ø Ø7 8.8 Ø ØD3 300 ØD ØD3 ØD ØD ØD ØD3 A0 - A Ø7 ØD 8 Ø7 7 Ø7 A60 Ø7 8 Welded flange Ø3 ØD 0 A0 - A A60 ØD Ø3 43 Ø39 Part no. AISI 36L 43 Deck drainage - Single point drainage Welding Ø7 30

31 ACO Marine Stainless Steel Scuppers 3 Two part Scuppers 3 - Lower parts Two part Scuppers 3 - Lower parts Ø3 Ø ØD Ø0 0 x 0 AISI ØD Ø3 Part no AISI 36L 4007 AISI AISI 36L ØD 9 Material [kg] 0 Ø3 7 Weight 0 AISI AISI 36L 4007 Material Part no. 0 Lower part with vertical outlet and welding Ø0 flange Ø9 [kg] 0Ø ØD AISI 36L AISI 36L 4008 Material Part no. [kg] Ø39 6 Part no. AISI L AISI AISI 36L AISI 0 x 0.0 Ø Material Ø 00 x x 00 Seal ring 79 Ø 4. W hen assembling the lower and upper parts of the scupper apply the lubricant (Order No 4000) sparingly to the lips to aid insertion. 0 to aid the assembly. Do not use 0 anyx tools process, otherwise damage to the Ø3 scupper seal ring may occur. 0 x 0 77 Ø Ø9 Ø Ø Ø3 Ø x 0 Ø. R emove the seal ring from the spigot Ø of the scupper. end of the upper part. Ensure that the seal Ø39and the Øring itself zone around the lower part of the 4438 scupper receiving the seal is clean, dry Ø39 and free from dust, grit and any metallic particles. 3. Insert the dry seal ring into the lower part of the scupper as0 shown x 0 in the diagram below: Ø Ø Ø Ø Ø Ø39 AISI 36L 4438 Note: In order to avoid any damage to the seal ring between the lower and the upper parts of the scupper through welding, the lower part is delivered without the seal ring. The seal ring is attached to the upper part of the scupper. Before the assembly of the lower and upper parts, it is necessary to Ø39 correctly insert the seal ring into the lower part of the scupper; according to the following mounting instructions: Ø [kg] 7 AISI Weight Ø3 43 ØD ØD Ø3 0AISI x 036L D Ø0 Ø9 Ø0 Ø9 Ø39 Ø Lower part with horizontal outlet and welding flange Drawing AISI x Ø x 0 77 Ø x 0 90 ØD ØD Ø3 0 x Weight D 06 Ø39 ØD Drawing 43 AISI Lower part with horizontal outlet and welding sleeve AISI Ø 9 0 AISI 304 AISI 36L Ø Weight ØD 07 Drawing 00 D Deck drainage - Single point drainage D Ø3 Drawing Ø9 ØD ØD ØD 07 7 ØD Lower part with vertical outlet and welding sleeve Ø3 0 x Ø9 Ø7 Ø7

32 Ø Ø Ø38, Ø38, 0 Two part scuppers 3 Upper parts Ø Ø7 Upper part scupper for tiled or screeded floors AISI 36L 4009 AISI 36L Ø38, Material Part no AISI 304 Ø38, Upper part for vinyl floors 4009 Without Ø38, Ø3 0 AISI x 0 With Ø3 0 X Ø 0 X Ø 0 x Foul air trap [kg] Ø 9 0 x 0 Weight Drawing AISI 36L 4009 AISI AISI 36L Material Part no. Without Ø38, Upper part for mesh grate 0 x Foul air trap [kg] 0 X X 0 Weight.0 Ø3 0 x Drawing With Foul Air Trap AISI 36L AISI AISI 36L 400 Ø3 Without Foul Air Trap AISI 304 Ø x 0 0 X AISI 304 With 0 x 0 Part no. Ø Material 0 x Ø 9 0 Ø39 Ø7 9 Foul air trap Ø7 43 Deck drainage - Single point drainage 0 x 0 Ø39 [kg] Weight Drawing 43 0 ACO Marine Stainless Steel Scuppers 3 Two part scuppers 3 - Upper parts

33 Ø Ø Ø x 0 ACO Marine Stainless Steel Scuppers 3 Two part scuppers 3 - Upper parts Ø Ø08 Ø Ø39 x x 0 3 Upper part with three side inlets for tiled or screeded floors Drawing 0 x 0 Ø3 0 x 0 Ø3 Weight [kg] B B.. H3 ØD.0 With H3 ØD.7 Without Foul air trap Material Part no. Ø7 Ø Ø9 AISI AISI 36L 4003 AISI AISI 36L 400 Deck drainage - Single point drainage 0 Note: Side inlet diameters available in 3 and 40 mm. Ø 0 x Upper part with three side inlets for vinyl floors Drawing Ø 0 x 0 Weight [kg] Ø Foul air trap Material Part no. 0 AISI x Ø Ø3. With AISI 36L x 0 AISI Ø3.8 Without AISI 36L Note: Side inlet diameters available in 3 and 40 mm. Ø3 33

34 ACO Marine Stainless Steel Scuppers 3 Two part scuppers 3 - Upper parts Drawing Weight [kg] Foul air trap Material Part no. Deck drainage - Single point drainage Upper part with three side inlets for mesh grate 0 x 0 Ø x 0 Ø3. With.8 Without AISI AISI 36L 40 AISI AISI 36L 403 Note: Side inlet diameters available in 3 and 40 mm. Note: In order to avoid any damage to the seal ring between the lower and the upper parts of the scupper through welding, the lower part is delivered without the seal ring. The seal ring is attached to the upper part of the scupper. Before the assembly of the lower and upper parts, it is necessary to correctly insert the seal ring into the lower part of the scupper; according to the following mounting instructions:. Remove the seal ring from the spigot end of the upper part of the scupper.. Ensure that the seal ring itself and the zone around the lower part of the scupper receiving the seal is clean, dry and free from dust, grit and any metallic particles. 3. Insert the dry seal ring into the lower part of the scupper as shown in the diagram below: Seal ring 4. When assembling the lower and upper parts of the scupper apply the lubricant (Order No 4000) sparingly to the lips to aid insertion.. Do not use any tools to aid the assembly process, otherwise damage to the scupper seal ring may occur. 34

35 ACO Marine Stainless Steel Scuppers Shower scupperss Shower scuppers 3 Shower scuppers 3 Weight Drawing [kg] AISI AISI 36L Material Part no. AISI AISI 36L Part no. Shower scuppers 3 with welding sleeve Weight Drawing [kg] 00 x x Ø Ø9 Ø x 00 Ø9 Ø08 99 Ø Ø Ø 06 Ø7 3 Deck drainage - Single point drainage 0 x x 0 Material

36 ACO Marine Stainless Steel Scuppers Gratings for ACO Marine Scuppers Gratings for ACO Marine Scuppers 3 Mesh grating Drawing Load class Slip resistant Weight [kg] Material Part no. Deck drainage - Single point drainage L Yes No 0.6 AISI AISI 36L 964 AISI AISI 36L 96 36

37 97 ACO Marine Stainless Steel Scuppers Accessories for ACO Marine Scuppers 0 97 Ø Ø7 Ø9 Ø 00 x 00 Ø7 97 Ø9 06 Ø9 Ø 00 x Drawing Weight [kg] Ø Material Part no. AISI AISI 36L Ø [kg] Material Part no. AISI AISI 36L AISI AISI 36L AISI AISI 36L Material Part no. AISI AISI 36L Ø7 300 Ø7 Ø7 0 0 Part no Weight 0 Ø Ø [kg] 70 Ø Ø 0.0 Ø7 Ø Ø7 Ø9 Ø [kg] Ø7 Weight B Ø9 Ø ØD0 H3 0. Sieve (optional) Weight 99 H3 B 0 99 H3 ØD. Ø Ø9 Ø Ø 94 Ø7 7 B Drawing H3 97. H3 ØD Ø 0 Lubricant 00 ml AISI 36L ØD. Ø7 Ø Ø7 0 B Ø Drawing Ø Ø D Drawing [kg] Ø Ø08 Weight P-Trap 97 Ø Ø7 B AISI Ø9 Ø Drawing Ø08 Part no. 97 Ø9 Ø Ø08 Foul air trap Material 0.3 Ø9 99 Ø08 7 B Ø Deck drainage - Single point drainage Ø9 Ø H3 Extension pipe ØD 7 06 Accessories for ACO Marine Scuppers 3

38 ACO Marine Stainless Steel Scuppers 4 System overview System overview - Two part Scuppers 4 Scuppers - Upper parts Deck drainage - Single point drainage Gratings Scuppers- Upper parts Accessories Scuppers - Lower parts 3 4 Gratings Scuppers - Upper parts Accessories Scupper - Lower parts Mesh grating - square Square Foul air trap Lower part - vertical (welding sleeve) Ladder grating - square Silt basket Lower part - horizontal (welding sleeve) 3 Lower part - vertical (welding flange) 4 Lower part - horizontal (welding flange) 38

39 7 Ø ACO Marine Stainless Steel Scuppers 4 Two part scuppers 4 - Lower parts vertical 77 Ø Ø9 Ø Two part scuppers 4 - Lower parts vertical Lower part with vertical outlet and welding sleeve Ø Ø9 Ø9 Ø Ø08 Outlet diameter Foul air trap Material Item number AISI AISI 36L AISI AISI 36L ø Ø Ø With FAT Ø B 0 With FAT 0 Ø7Ø Ø9 Ø Ø Ø 0 Ø7Ø B Ø Ø H3 H3 ØDØD Ø Deck drainage - Single point drainage Ø7

40 ACO Marine Stainless Steel Scuppers 4 Two part scuppers 4 - Lower parts vertical 0 x x 0 0 x x Two part scuppers 4 - Lower parts vertical Deck drainage - Single point drainage Lower part with vertical outlet and welding flange x 00 Outlet diameter Foul air trap Material Item number AISI AISI 36L AISI AISI 36L 4460 ø Ø Ø x 00 Ø9 Ø With FAT Ø7 Ø9 Ø9 Ø Ø Ø7 Ø Ø Ø7 Ø Ø H3 H3 B ØD ØD Ø7 B 40 0 With FAT

41 97 ACO Marine Stainless Steel Scuppers 4 Two part scuppers 4 - Lower parts horizontal 00 x Ø7 ØD 0 99 Ø Ø Lower part with horizontal outlet and welding sleeve H3 7 B Ø Ø7 0 Ø9 Foul air trap 97 Ø Material Item number AISI AISI 36L Material Item number AISI AISI 36L With FAT Ø Ø Outlet diameter ø 0 99 Ø Ø7 Ø9 Lower part with horizontal outlet and welding flange Ø 99 0 ØD 97 B Outlet diameter Foul air trap ø Ø7 0 Ø9 0 7 With FAT Ø Ø7 H3. Ø7 4 Deck drainage - Single point drainage 97. Two part scuppers 4 - Lower parts horizontal

42 Ø 06 0 ACO Marine Stainless Steel Scuppers 4 Two part scuppers 4 - Upper part 97 Two part scuppers 4 - Upper part Upper part for tiled or screeded floors 0 x Ø7 Ø3 Ø Item number AISI AISI 36L B x 00 Material 99 H3 Gully top size x 0 ØD 3 Deck drainage - Single point drainage 0 x 0 00 x 00 7 Ø 06 Ø9 Ø9 Ø R emove the seal ring from the spigot end of the upper part of the scupper.. Ensure that the seal ring itself and the zone around the lower part of the scupper receiving the seal is clean, dry and free from dust, grit and any metallic particles. 3. Insert the dry seal ring into the lower part of the scupper as shown in the diagram below: Seal ring x 0 99 Ø Note: In order to avoid any damage to the seal ring between the lower and the upper parts of the scupper through welding, Ø7 the lower part is delivered without the seal ring. The seal ring is attached to the upper part of Ø9 of the the scupper. Before the assembly lower and upper parts, it is necessary to correctly insert the seal ring into the lower part of the scupper; according to the Ø08 following mounting instructions: 4. When assembling the lower and upper parts of the scupper apply the lubricant Ø84 (Order No 4000) sparingly to the lips to aid insertion.. Do not use any tools to aid the assembly 0 process, otherwise damage to the scupper seal ring may occur. Ø Ø43 Ø Ø 0 4 Ø7 0. Ø ØD 4 0

43 ACO Marine Stainless Steel Scuppers 4 Gratings for ACO Marine Scuppers 4 Gratings for ACO Marine Scuppers 4 ACO hygienic ladder grating 68 Load class Slip resistant Material R 0 M N 0 Note: Surface electropolished Yes Yes No 68 Item number AISI AISI 36L 4693 AISI AISI 36L AISI AISI 36L Deck drainage - Single point drainage ACO mesh grating Load class Slip resistant Material L Note: Surface electropolished Yes No Item number AISI AISI 36L AISI AISI 36L

44 ACO Marine Stainless Steel Scuppers 4 Accessories for ACO Marine Scuppers 4 Accessories for ACO Marine Scuppers 4 Description Used with Material Item number Deck drainage - Single point drainage 4 74 Ø00 Silt basket OO Stainless steel OO 0,4 litre capacity Silt basket OO Stainless steel OO 0,3 litre capacity Hygienic foul air trap OO Stainless steel OO Water seal 0 mml OO ACO Marine Scupper 4 - Lower part Vertical or horizontal OO ACO Marine Scupper 4 - Lower part Vertical or horizontal OO ACO Marine Scupper 4 Lower part AISI AISI 36L 4690 AISI AISI 36L AISI AISI 36L Ø64 Ø Raising piece OO Stainless steel OO ACO Marine Scupper 4 AISI AISI 36L Ø64 Friction ring OO NBR (Acryl nitrile-butadiene rubber) OO ACO Marine Scupper 4 Upper part NBR Standard foul air trap support OO NBR (Acryl nitrile-butadiene rubber) OO ACO Marine Scupper 4 Upper part NBR Ø6 44

45 ACO Marine Stainless Steel Scuppers 4 Notes Notes Deck drainage - Single point drainage 4

46 ACO channel Content Galley Drainage 46

47 ACO channel Content Deck drainage - Linear drainage Page Hygienic Design 48 Introduction 49 System overview 0 ACO tiled/resin deck channel - standard articles ACO Marine Stainless Steel Channels ACO tiled/resin deck channel - semi-standard ACO vinyl deck channel - semi-standard 3 ACO ladder stainless steel grating 4 ACO mesh stainless steel grating 7 Accessories for ACO Marine Channel 8 ACO Marine Channel - Bespoke Drainage solution 9 ACO Design Channel 63 Flow rates Flow rates and Construction heights 64 47

48 ACO Marine Stainless Steel Channel Hygienic design Hygienic design ACO offers sustainable, integrated drainage systems which are designed to protect your business, the environment and ultimately public health. Our aim is to constantly improve every aspect of safety, hygiene and functional performance. We believe that our systems and services are truly unique, delivering unparalleled benefits to everyone involved in project delivery or subsequent operation. ACO hygienic drainage fulfils stringent hygienic requirements to prevent harmful bacterial contamination. We apply the relevant hygienic design principles reserved for food contact surfaces EN 67, EN ISO 49 and EHEDG document to the channel design. ACO Marine channel hygienic features: Fully drainable Internal radii equal or larger than 3 mm Hygienic joints Edge infill Stainless steel grade min. AISI 304 Fully pickled and passivated Galley Drainage Hygienic slip resistant gratings Hygienic joints: deep-drawn body ensures smooth contours eliminating crevices that can harbour dangerous bacteria All internal radii equal or larger than 3mm which greatly increases cleaning effectiveness V shape bottom for width 300 mm Full drainability: Dry sump design, completely drainable - eliminating stagnant water, smells, microbial growth and potential chemical hazards Edge in-fill ensures stable and durable transmission between the gully and surrounding deck and helps to minimize risk of floor cracks which could harbour micro-organisms Reinforced bottom for width 400 mm 48

49 ACO Marine Stainless Steel Channel Introduction Introduction ACO Marine channel portfolio The ACO Marine channel range includes channels for all common applications and all common floor types (tiles, resin or vinyl). The ACO Marine channel portfolio is designed with respect to hygienic design requirements. Selecting a channel from the range is easy. The unique variability of the whole portfolio makes it easy to choose a channel that suits a customer s specific needs. Channel length, depth and outlet position are just a few of the parameters which can be varied and, regardless of the variations specified, there is no impact on delivery lead times. ACO Marine channel ordering The dimensions of the ACO Marine channel can be easily specified in respect of project requirements. To specify the channel please use the Customization template (see page 7) which will help you to identify the information you need, or contact our Sales/Technical department. ACO Marine channel customization ACO Marine channels with fixed dimensions are also available. These dimensions are a selection of most frequently sold ACO Marine channels. Please see page 46 where you can find the overview. Galley Drainage In addition all ACO Marine channels can be designed with: Special outlet position Special depth Special slope Special channel width L-shape and T-shape lay out Special side inlets To ask for customised ACO Marine channel, please contact our Sales/ technical department. Please take into consideration that ACO Marine channel customization could decrease the number of hygienic design features. 49

50 ACO Marine Stainless Steel Channel System overview System overview ACO Marine Channel ACO Marine channel - telescopic solution 3 Galley Drainage ACO tiled / resin deck channel Standard edge ACO vinyl deck channel Vinyl edge Scupper bodies [] Scupper 3 Lower parts [] Scupper 4 Lower parts [Ø] Gratings Silt basket Foul air trap Scupper body - Welded ring Scupper body - Welded flange Scupper 3 - Lower part Scupper 4 - Lower part - Welded ring Scupper 4 - Lower part - Welded flange 0

51 ACO Marine Stainless Steel Channel ACO tiled / resin deck channel - standard articles ACO tiled / resin deck channel - standard articles Standard edge ØD = 0 Wo Wi Li Lo Channel dimensions Material Standard edge Wo Wi Lo Li ød Item number AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L 4663 Galley Drainage

52 ACO Marine Stainless Steel Channel ACO tiled / resin deck channel - semi-standard ACO tiled / resin deck channel - semi-standard Standard edge H3 ØD Wo Wi Li Lo External (overall) width Internal (grating) width Length of channel Height at outlet of channel Height at end of channel Wo Wi Lo and H * Variable , 80, 0, Galley Drainage * Longer channels over 6 m in length are supplied, as standard, divided into sections up to 6 m long with transport joints.

53 ACO Marine Stainless Steel Channel ACO vinyl deck channel - semi-standard ACO vinyl deck channel - semi-standard Vinyl edge Wo Wi H3 ØD Li External (overall) width Internal (grating) width Length of channel Height at outlet of channel Height at end of channel Wo Wi Li and H * Variable , 80, 0, * Longer channels over 6 m in length are supplied, as standard, divided into sections up to 6 m long with transport joints. Galley Drainage 3

54 ACO Marine Stainless Steel Channel ACO ladder stainless steel grating ACO ladder stainless steel grating Lo Length Wo Frame height E Galley Drainage G Bar height Width Frame height E G Bar height Length Load class R 0 Channel dimension Grating dimension Wo Lo Frame height Bar height Width Length E G Material Item number Quantity to fill channel AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L

55 ACO Marine Stainless Steel Channel ACO ladder stainless steel grating Load class M Channel dimension Grating dimension Wo Lo Frame height Bar height Width Length E G Material Item number Quantity to fill channel AISI AISI 36L AISI AISI 36L AISI AISI 36L 4680 AISI AISI 36L AISI AISI 36L AISI AISI 36L 4680 AISI AISI 36L 4687 AISI AISI 36L 4687 AISI AISI 36L Galley Drainage AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L

56 ACO Marine Stainless Steel Channel ACO ladder stainless steel grating Load class N 0 Channel dimension Grating dimension Wo Lo Frame height Bar height Width Length E G Material Item number Quantity to fill channel AISI AISI 36L AISI AISI 36L AISI AISI 36L 4684 AISI AISI 36L AISI AISI 36L Galley Drainage AISI AISI 36L 4684 AISI AISI 36L 468 AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L

57 ACO Marine Stainless Steel Channel ACO mesh stainless steel grating ACO mesh stainless steel grating Lo Length Wo Frame height E Width G Frame height E G Bar height Bar height Length Load class R 0 Galley Drainage Channel dimension Grating dimension Wo Lo Frame height Bar height Width Length E G Material Item number Quantity to fill channel AISI AISI 36L AISI AISI 36L AISI AISI 36L 4686 AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L AISI AISI 36L

58 ACO Marine Stainless Steel Channel Accessories for ACO Marine Channel Accessories for ACO Marine Channel ØD ACO Marine Channel with outlet pipe D 0 mm Description Used with Material Item number Galley Drainage 8 Ø0 Ø08 Ø08 Sieve (for outlet 0 mm) Stainless steel Foul air trap Stainless steel Water seal 0 mm ACO Marine Scupper 3 ACO Marine Channel ACO Marine Scupper 3 ACO Marine Channel AISI AISI 36L 978 AISI AISI 36L 9767 Ø0+ Ø0+ AISI ± Silt basket Stainless steel ACO Marine Scupper 3 ACO Marine Channel Ø88 AISI 36L ACO Marine Channel with outlet pipe D mm Description Used with Material Item number 4 Silt basket OO Stainless steel OO 0,4 litre capacity OO ACO Marine Scupper 4 - Lower part Vertical or horizontal AISI AISI 36L Ø9 Silt basket OO Stainless steel OO 0,3 litre capacity OO ACO Marine Scupper 4 - Lower part Vertical or horizontal AISI AISI 36L

59 ACO Marine Stainless Steel Channel ACO Marine Channel - Bespoke Drainage solution ACO Marine Channel - Bespoke Drainage solution Product information The dimensions of the ACO customized box channel for tiles and resin floor can be easily specified in respect of project requirements. Instruction Available in AISI 304 (304) or AISI 36L(36L) grades of stainless steel, pickled and passivated Material thickness. mm or mm Width up to customer request Length up to customer request Depth up tu customer request Variable shape of channel T shape, L shape, Longitudinal slopes of the channel bottom - % Outlet position central or variable in longitudinal axis or eccentric outlet Adjustable EasyFix levelling feet Anchors telescopic for fixing in concrete Protective cover available for recommended channel widths. See page 76 for more details ød Please define channel dimensions by filling out required entry fields. Yellow entry fields highlight hygienic design options White entry fields highlight non-hygienic design options tele H Step - Material Stainless steel grade AISI 304 (AISI 304) Stainless steel grade AISI 36L(AISI 36L) Step - Edge profiles Galley Drainage E* Standard A 0 E* 0 E telescopic ød telescopic ød wel telescopic welded Detail of the Edge profile ød horizontal H E* A Custom H ARubber D edge infill Steel edge infill E* D ** E* 0 Folded vertical ød E* 0 ød Wo Wi F ød E* 0 E A 0 E* E A E* E* D E* 0 E* A 0 Extended Ø A D E E* Ø E* E* A D E* Ø E* A D E* Ø ød No edge infill A 0 30 Custom E* 0 telescopic 0 30 E* L profile A Custom A ød ød telescopic ød E* A 0D30 30 E* 0 Rubber D edge infill vertical Steel edge infill No edge infill horizontal 0 30 E* ød Rubber edge infill Steel edge infill No edge infill E* Wo Wi 0øD A** D 0 Custom 0 0 E ** E* ød welded ød horizontal ød A D E* vertical Ø ød horizontal E* A 0 30 ød Wo Wi 0 E* ød L Wo Wi Folded with flange Vinyl clamp 30 D ød 0 ød E* L, L3 ød 0D 0 Custom * Sitting height E for gratings is defined in step 7 ** For hygienic solution, check with technical support Li ød Lt ød ød welded 9 ød Wo ø W ød

60 horizontal ACO Marine Stainless Steel Channel ACO Marine Channel - Bespoke Drainage solution F ød Step 3 - Channel dimensions vertical Wo Wi L L, L3 Li H3 ød ød ød ød rizontal ød Outlet diameter ød 0 ød welded Width overall/ internal Wo/Wi vertical horizontal ød Channel bottom height Lt Channel lenghts H3 Galley Drainage 00/70 300/70 400/370 00/ /70 800/770 Customized width ød No Slope Yes - slope % Yes - height defined (If you require values below 0 mm, please contact technical support) H3 ød Li L L L3 L4 Step 4 - Scupper Without scupper (outlet pipe only) Outlet diameter ød horizontal 0 F ød ød al Ø0 Ø08 Step - Li Accessories L, L3 9 Foul air trap With Foul Air Trap Ø08 H3 With Sieve Sieve Ø0 ød Without Foul Air Trap 8 ød Without Sieve Ø08 Ø0+ Lt H3 9 Ø ød Ø0+ 86± 86± Ø88

61 ACO Marine Stainless Steel Channel ACO Marine Channel - Bespoke Drainage solution Step 6 - Delivery requirements Lt H H3 ød Transport connection Connection type Welded on site Rubber seal ACO EasyFix levelling feet H 80 (standard) ød Length Lt 6000 (standard) Step 7 - Gratings ød Galley Drainage ACO hygienic ladder grating ACO hygienic cast grating ACO mesh grating ACO slot cover Slip resistant Slip resistant Slip resistant Load class R 0 Load class (valid up to Wo = 800) M (valid up to Wo = 00) N 0 (valid up to Wo = 300) P 400 (custom) Load class M (max. Wo = 300) (valid up to Wo = 300) Plain Load class L (valid up to Wo = 000) R 0 (max. Wo = 300) (valid up to Wo = 300) M (max. Wo = 300) (valid up to Wo = 300) R 0 (valid up to Wo = 300) M (valid up to Wo = 300) ACO perforated grating ACO multi-slot grating ACO heelsafe grating Load class Load class Load class L (valid up to Wo = 300) L (valid up to Wo = 300) L (max. Wo = 300) (valid up to Wo = 300) R 0 (max. Wo = 300) (valid up to Wo = 300) 6

62 ACO Marine Stainless Steel Channel ACO Marine Channel - Bespoke Drainage solution Without gratings E Height of gratings E Step 8 - Protective covers Galley Drainage With protective covers (For more information about protective covers, see page 76.) 6

63 ACO Marine channel ACO Design Channel ACO Design Channel Product information Even atypical solutions can be easily realised using stainless steel. The broad spectrum of finishes and shapes gives complete design freedom. Customers individual channel designs will be managed by our expert team with tailormade services for specific projects with full proposal information, CAD layout drawings and assembly instructions. Contact our Sales/Technical department team and we will help you with your project. Galley Drainage 63

64 Flow rates Flow rates and Construction heights Flow rates and Construction heights ACO Marine Scupper and Channel, ACO Marine Scupper 3 B A Galley Drainage H B A H ØD Outlet diameter Outlet position Flow rate [l/s] H = 60 mm ød A min. = 60 A max. = 8 B min. = 6 B max. = Vertical 0.3. ØD Outlet diameter Outlet position Flow rate [l/s] H = 60 mm ød A min. = 60 A max. = 8 B min. = 6 B max. = 90 7 Horizontal.3. Notes: A min. and B min. values can be reduced by mm if earth screw is removed and channel outlet spigot shortened. Please be aware that channel outlet pipe shortening affects the A max. and B max. values. Flow rates measured according to EN 3. Flow rate performance without silt basket (flow rates with empty silt basket are approximately % lower than the values stated) 64

65 Flow rates Flow rates and Construction heights ACO Marine Channel, ACO Marine Scupper 4 Galley Drainage H ØD A B A B H ØD Outlet diameter Outlet position Flow rate [l/s] H = 60 mm ød A min. = 8 A max. = B min. = 94 B max. = Vertical Outlet diameter Outlet position Flow rate [l/s] H = 60 mm ød A min. = 7 A max. = B min. = 8 B max. = Horizontal Notes: A min. and B min. values can be reduced by mm if earth screw is removed and channel outlet spigot shortened. Please be aware that channel outlet pipe shortening affects the A max. and B max. values. Flow rates measured according to EN 3. Flow rate performance without silt basket (flow rates with empty silt basket are approximately % lower than the values stated) 6

66 Transport & handling Content Transport & handling 66

67 Transport & handling Content Appendix Page Transport & handling Transport & handling information 68 Introduction 70 Principles of cleaning 7 Cleaning procedures Cleaning chemicals 7 Manual cleaning of drainage 73 Chemical cleaning of drainage 74 Overview with recommended cleaning procedures for drainage 7 Typical installation examples Material ACO tiled deck channel 76 ACO resin deck channel 76 ACO vinyl deck channel 77 ACO protective covers 78 Resistance of Material 79 Sealing material information 8 67

68 Transport & handling Transport & handling information Transport & handling information ACO Marine Scupper ACO Marine Scuppers are packed on framed pallets, protected by cardboard inserts and PE foil. Individual products are packed in protective plastic net. Outlet pipes are equipped with protective lids. Gully tops and flanges are covered with protective blisters, which also protect the inside areas during installation. Individual products are packed in plastic protective net. Handle the scupper/ scupper parts with care. Any rough manipulation (like dragging along the ground, dumping off the truck...) can cause deformation and potentially cause product malfunctions. Contact with carbon steel may cause stainless steel corrosion. ACO Marine Channel The maximum transportable length of channel is mm. In case of container or air transport, the recommended maximum transport length is 000 mm. Longer channels over mm in length are supplied, as standard, divided into sections up to mm long with transport joints If one piece channel is required, the channel will have to be welded on site. Please contact our Sales/Technical department. ACO Marine Channel is packed on framed/ non framed pallets fixed by plastic tape. Products are protected by wooden inserts and frames, in some cases PE foil or bubble foil is used. Articles are either wrapped seperately in ACO paper box or placed loose within EUR pallet space. It is strongly recommended that channels / channel parts / accessories are transported in their original packaging to avoid damage and / or loss of parts. Store preferably on dry and flat surface. Handle the channels/ channel parts/ accesories with care. Careful truck un/loading procedures are crucial. Any rough manipulation (like dragging along the ground, dumping off the truck etc...) can cause deformation and potentially cause product malfunctions. Contact with carbon steel may cause stainless steel corrosion. Appendix 68

69 Transport & handling Transport & handling information ACO Grating Standard grating length for ACO Marine Channel is 00 mm and 000 mm ACO grating is packed on framed pallets protected by cardboard inserts and PE foil. Articles are either wrapped seperately in ACO paper box or placed loose within EUR pallet space. It is strongly recommended to transport gratings in their original packaging to avoid damage. Store preferably on dry and flat surface. Handle the gratings with care. Any rough manipulation (like dragging along the ground, dumping off the truck...) can cause deformation and potentially cause product malfunctions. Contact with carbon steel may cause stainless steel corrosion. Appendix 69

70 Cleaning procedures Introduction Introduction Drainage is a critical component affecting the hygienic performance of food preparation areas. Effective drainage helps to mitigate hazards from the external environment and is central to the safe and hygienic operation internally. Within the food production facility, surface liquids represent potential hazard of microbiological contamination. Liquids may be part of the cleaning process, or may originate from specific equipment discharge points, or be simply the result of an accidental spillage. Quite often the liquids contain other components organic matter being predominant. Floor drainage components cater for these situations through three core functions - interception, conveyance of fluids, and ability to act as a barrier. Effective cleaning of drainage in commercial food preparation areas reduces risk of contamination and spoiling of food during preparation, processing, and storage. The main objective of cleaning is to remove soil to obtain clean surface and thereby reduce number of microorganisms. A further reduction of microorganisms can be obtained by disinfection. Appendix 70

71 Cleaning procedures Principles of cleaning Principles of cleaning The principles of cleaning involve combination of thermal, kinetic and chemical energy. The cleaning processes are always combination of these factors and and the time required for these to work. The key point to highlight is that all equipment including drainage in food processing plant should have hygienic design, which is easy to clean and disinfect. Otherwise the cleaning process is time and energy consuming and not cost effective. All surfaces of ACO stainless steel drainage are hygienically designed no sharp corners, edges, dead spaces and crevices. ACO drainage is easily accessible for cleaning and visual inspection. The effectiveness of drainage cleaning depends on number of factors: Soil type and properties Material, design and surfaces Water quality Cleaning chemicals Cleaning procedure Cleaning parameters; like temperature, time, flow velocity and concentration of chemicals There are two different types of surface to be cleaned Product contact surface All equipment that itentionally or unitentionally (e.g. due to splashing) comes into contact with final product or from which product or condensate may drain, drop or be drawn into the main product or product container. Non product contact surface All other exposed surfaces, including surfaces associated with equipment, such as support structures, control panels and external surfaces. It also includes surfaces related to the manufacturing environment, such as decks, walls and drain channels. We also differentiate between dry and wet cleaning processes Dry cleaning Dry cleaning is essentially a mechanical removal of soils using sweeping, brushing, wiping and vacuuming. Enviroments typically to be cleaned by dry methods include areas where flour and other dry food products are used. Wet cleaning Wet cleaning involves application of fluids (usually water based) to achieve the desired cleaning result. This can be applied to Open Plant Cleaning (OPC): surfaces to be cleaned have to be accessible to fluids. In addition, some components may be physically removed from production area and cleaned separately Cleaning out of place (COP). Drainage systems require wet cleaning. The final distinction is between manual or automatic cleaning processes Manual cleaning Manual cleaning is generally considered as labour intensive and therefore often expensive. The manual tools should be hygienic resistant to applied chemicals and suitable for a specific operation. Operators should be properly trained to be able to perform cleaning processes. ACO drainage has all the elements of hygienic design that makes cleaning of ACO drainage much easier and faster when compared to competitive products. Automatic cleaning Utensils and dismantled parts of equipment are cleaned and disinfected automatically in industrial washing machines, tray or tunnel washers (automatic COP). CIP is also defined as automatic cleaning system. Appendix Cleaning in Place (CIP) Finding the right Cleaning in Place (CIP) solution for your plant is essential for the ultimate success of your manufacturing processes, quality, safety, increased production time, less downtime for cleaning and environmental efficiency can only be achieved with a CIP system that responds perfectly to your needs. An optimised CIP plant will give you the required results to enhance your production processes and ensure maximum hygiene and product safety at your deck. 7

72 Cleaning procedures Cleaning chemicals Cleaning chemicals There are three main classes of cleaning compounds: detergents alkalies acids disinfectants/sanitizers Detergents This broad group of chemicals is widely used in food preparation areas to remove dirt and other soil material from surfaces creating a foam and emulsions that could be easily rinsed off. Alkalies Alkaline compounds are effective for dissolution of proteins and removal of fats. Example of alkalies are sodium hydroxide (caustic soda) and potassium hydroxide. These compounds are hazzardeous to personnel and mostly used in CIP automatic dosing system is recommended. The plant downtime and labour associated with cleaning is major cost of any food processing operation. Sources of soil Primary source of soil is from processed food product itself. Microbiological biofilms mainly contribute to the soil build up on drainage surfaces. These films vary in their solubility depending upon such factors as heat effect, age, dryness, time, etc. It is essential that personel involved in the cleaning process have understanding of the nature of the soil to be removed before selecting a detergent and cleaning method. The rule of thumb is that acid cleaners dissolve alkalaine soils (minerals), and and detergents disolve acid soils and food wastes (proteins). Acids Acids, both organic and inorganic, are commonly used for removal of mineral deposits, such as hard water scale". Acids are potentialy corrosive to construction materials and must be used with care. When chemical cleaning is performed, it is necessary to use low-pressure sprays, foam or gel. Foam and gel are more viscous than sprayed agents and preferred as they are not prone to aerosol formation. Selection of the correct detergent for given application should always be done in co-operation with the detergent supplier. Appendix Disinfectants/sanitizers In case of high risk area s or production areas with microbiological sensitive products, the decks and drain systems should be sprayed with disinfectants/sanitizers, which will further reduce the contamination risk. The disinfectants/sanitizers will kill remaining micro-organisms, according to the required specifications. 7

73 Cleaning procedures Manual cleaning of drainage Manual cleaning of drainage Remove all present grocery, raw materials, wrapping materials and tools. 7 Wash all surfaces with designated detergent and designated hand brush. Cover all equipment that could be contaminated. 8 Rinse all surfaces with clean water. 3 Remove excess dirt from floor and gratings, and place into designated container. 9 Visually check surface cleanliness - repeat cleaning process if neccessary. 4 Remove gratings. 0 Place silt basket and grating to its original position. Remove and empty silt basket and foul air trap. Rinse the entire equipment with clean water. 6 Place collected waste and dirt into designated container. Rinse grating, silt basket and foul air trap with clean water. Then place foul air trap into its original position. Appendix 73

74 Cleaning procedures Chemical cleaning of drainage Chemical cleaning of drainage Remove all present grocery, raw materials, wrapping materials and tools. 7 Apply foam to all surfaces. Cover all equipment that could be contaminated. 8 Leave foam for minutes. minut 3 Remove excess dirt from floor and gratings; and place into designated container. 9 Rinse off foam with clean water. 4 Remove gratings. 0 Visually check surface cleanliness - repeat cleaning process if neccessary. Remove and empty silt basket and foul air trap. Place silt basket and grating to its original position. 6 Place collected waste and dirt into designated container. Rinse grating, silt basket and foul air trap with clean water. Then place foul air trap into its original position. Rinse the entire equipment with clean water. Appendix 74

75 Cleaning procedures Overview with recommended cleaning procedures for drainage Overview with recommended cleaning procedures for drainage These instructions are for guidance only. Always follow manufacturer s instructions. All procedures have to be verified and adjusted to the application specifics. Frequency Procedure Physical agents Chemical agents Examples of chemical cleaning agents suitable for ACO stainless steel drainage Daily Removal of organic deposits (fats, proteins, saccharides and polysaccharides) Steam Medium pressure water to max bar Mechanical / kinetic energy (brushes, CIP medium velocity) Caustics (sodium hydroxide, potassium hydroxide) Detergents / surfactants Standard chemical agents used for floor cleaning should be sufficient (should be validated) Oxofoam, Endorochlor Weekly Removal of inorganic deposits that could promote very resistent biofilms Mechanical abrasive methods polishing Nitric acid for stainless steel passivation where chlorine attack could be expected Inorganic acids (phosphoric acid) Weak organic acids Acifoam Acigel Super Dilac Note Removal of rinse water residues Removal of excess water with a squeegee Alcohols (isopropylalcohol, ethanol) Chlorine tablets are often added to the water in foul trap in microbial sensitive production area s Any cleaning procedures, including those recommended by equipment suppliers, must be properly validated at the equipment, where it will be applied and on the soil that could be expected even after certain time of usage. Always follow manufacturer s instructions to avoid damage to the equipment. Appendix 7

76 Typical installation examples ACO tiled / resin deck channel ACO tiled deck channel ACO tiled deck channel Connection to Scupper bodies, page 8 (or Scupper - Lower parts, page 9) Tiled floor Floor screed Rubber infill Deck line Deck insulation Scupper body - Welded flange (or Standard and Extended flange) ACO resin deck channel ACO resin deck channel Connection to Scupper bodies, page 8 (or Scupper - Lower parts, page 9) Appendix Epoxy/resin floor Floor screed Rubber infill Deck line Deck insulation Scupper body - Welded flange (or Standard and Extended flange)

77 Typical installation examples ACO vinyl deck channel ACO vinyl deck channel ACO vinyl deck channel Connection to Scupper bodies, page 8 (or Scupper - Lower parts, page 9) Vinyl floor Floor screed Rubber infill Deck line Deck insulation Scupper body - Welded flange (or Standard and Extended flange) Appendix 77

78 Typical installation examples ACO protective covers ACO protective covers Description Features and benefits: Protection from installation material debris Eliminates cleaning of drainage after installation Prevents injuries on worksite Certified according to EN 8- for scaffolding load class 3 Eco friendly and easily disposable ACO protective covers made from OSB are available for: All ACO Marine Scuppers and ACO Marine Channels, standard, semi-standard and customized ACO vinyl deck channels, standard, semi-standard and bespoke solutions Order information: For standard articles, add _C at the end of product article number (example: _C) For semi-standard and bespoke articles, specify this option in the order process Appendix Load area Maximum load capacity Maximum pressure 00 x 00 mm max. 00 kg max.. N/cm 00 x 00 mm max. 0 kg max. 0.6 N/cm 000 x 000 mm max. 00 kg max. 0. N/cm Classification according to EN 8-78