Gruppo Polymax. Acoustic Insulation Technology. Product Catalogue We create silence

Transcription

1 Gruppo Polymax Acoustic Insulation Technology Product Catalogue 2018 We create silence

2 Polymaxitalia Made to measure acoustic insulation solutions Desire and dedication since 1993 Polymaxitalia was founded upon desire and dedication in 1993 in Castelfranco Veneto, a medieval town in the Veneto region of North East Italy. These driving forces continue to inspire the company to push to improve today to grow for tomorrow. The founders shared love of music drew them to the field of acoustic insulation where their investigations into the latest studies in acoustic materials and technology triggered their business idea in residential acoustics sector. When the residential acoustic sector was still in its formative years, Polymaxitalia began investing in non-woven fibre bonding technology that would provide optimal acoustic insulation performance. Besides the continual studies in product technology, Polymaxitalia tests and measures the acoustical performance capabilities that the materialtechnology mix can guarantee, and promptly certifies the results. In 2011, Polymaxitalia reorganised to become a better performing organisation, a leaner organisation, capable of responding quickly and more effectively to customer needs. Polymaxitalia s strategic focus is to be more and more a provider of made-to-measure solutions in both acoustic insulation technology as well as in the design of acoustic solutions for public areas, in particular in cinemas, theatres, schools, hotels, and restaurants. 1 Introduction

3 Production Capabilities In Polymaxitalia we produce 90% of the products present in our catalogue, from the rolls of impact sound insulation materials to the insulated wall and ceiling panels including the various accessories needed to create the ideal acoustic insulation solution. Our internal production facility allows us to personalise the final acoustical product based on the customer s specific needs, to implement effective quality control procedures throughout the development and production processes and last, but not least, keep delivery lead-times at a minimum. Unlike companies that produce their raw materials internally, we in Polymaxitalia select very carefully from the market the most suitable raw materials for the customer s acoustical insulation application needs. Introduction 2

4 L w = 19 db 1 3 In only 6cm, we certify a reduction of 19 db with our anti-vibration false ceiling thanks to our ELASTIC ORI mounts, our POLYROCK soundproofing matting and our double-layered acoustic sheet PHONOPRILL. 1 2 R' W = 56 db 2 Room dividers require particular attention. Between two wall facings between which is inserted our SUPERWALL 10 sheet to provide the simplest and most effective solution. 3 Introduction

5 R W = 6 db 3 Little space available? By fixing to existing walls our MICROGIPS PLUS plating, mm thick, we can guarantee a 6 db improvement in acoustic insulation in only 35 mm of wall thickness. 4 L' n,w = 55 db 4 Choose guaranteed performance with the MICROBIT 4+2 acoustic insulation layer (mantle), suitable for all ceiling types. Introduction 4

6 Polymaxitalia Complete assistance services Our strengths Polymaxitalia offers its customers consulting and technical support in all phases of construction planning and design in the field of acoustic insulation of spaces. One of our key strengths in Polymaxitalia is our excellent technical know-how enabling us to guide and support our customers in all their project needs. Laboratory In our internal laboratory, we constantly study and test our products. Production Our production lines guarantee a certified quality of our materials. Logistics Our efficient logistics organisation means adhered to delivery leadtimes. 5 Introduction

7 Support Always at your disposal for the installation of our products. Technical consultancy During the most important phase, we are at your side. Conferences for professionals Through our conferences we share our over 20-year experience with professionals in the construction field. Pre- and postsales instrumental performance testing Acoustic performance testing during restoration and reclamation projects. Instrumental testing on the completion of all projects. Introduction 6

8 Quality raw materials In Polymaxitalia we select meticulously the ideal raw materials for its our acoustic insulation solutions specifically developed for the construction sector. Most raw materials are sourced in Italy because it is here that effective solutions are created. For example, lead, sourced outside the EU, can contain toxins that exceed permitted levels. Investing in better raw materials means we are able to better guarantee healthier acoustic construction casings. Lead board Only first fusion lead from the EU that fully respects the most severe EU pollution quality controls. High quality plasterboard, superior stability and strength. Polyethylene Membrane Expanded Polyethylene, both cross-linked and non, with consistent density and a fine cell structure for exceptional long-term stability and a level of elasticity providing excellent performance in the field of acoustic insulation. First class SBS elastomeric membrane, applicable at any temperature and produced purposely for the acoustic insulation sector. Polyester fibre Wood fibre Polyester fibre, recycled from PET and therefore nature-friendly. Natural wood fibre produced with advanced, energy-saving technology reducing environmental impact. 7 Introduction

9 CEILINGS Ceilings Impact sound insulation Impact sound insulation Impact sound insulation MICROBIT SUPERCANALEE Ceiling Accessories ROTOCELL AD SUPERFASCIA AD Ceilings Impact sound insulation 8

10 TOP MICROBIT 4+2 High noise reduction with numerous applications L n,w 35 db Ceilings Impact sound insulation Optimal, highly versatile impact sound insulation layer, suitable for screeds (concrete layer or floor) and dry subgrades, and particularly effective for both light and heavy ceilings. Composed of a layer of cross-linked polyethylene with added EVA (Ethylene Vinyl Acetate), bonded with a 2 kg / m² elastomeric layer. ADVANTAGES DDOptimal noise reduction DDHigh scratch resistance D DDEasily installed DDStable over time D Adaptable for numerous applications Noise reduction ( L n,w ) 35 db Dynamic rigidity s 40 MN/m³ Resonant frequency f 0 71 Hz Compressibility ( CP2 ) 0,3 mm Thermal conductivity λ 0,040 W/mK Format Roll 1,20 x 5 m Packaging Pallet 144 m² Weight Kg/m² 2,10 Kg/m² Thickness mm 6 mm 1) Flooring in wood / ceramic 2) Sand cement screed 3) Acoustic mantle MICROBIT 4+2 mm 4) Lightened screed to cover ultility systems 5) Perimeter isolation strip SPECIFICATIONS Ceiling impact sound reduction is achieved by laying the 6mm thick MICROBIT 4+2, produced from a layer of 4mm thick of cross-linked polyethylene foam with added EVA and a density of 30kg/m³, bonded together with a 2kg/m² elastomeric membrane. This product is supplied in rolls providing an impact sound reduction equal to ΔLnw=35 db (in accordance with UNI EN ISO 140/7 and UNI EN ISO 717/2), a dynamic rigidity of s'=40 MN/m³ (in accordance with UNI EN ) and a compressibility of 0.3mm (CP2) (in accordance with UNI EN 12431). This product must be laid carefully by matching the strips and sealing the connections using the adhesive strip ROTOCELL AD. The separation of the product from the walls is ensured using continuous fastening along the entire perimeter applying the perimeter strip SUPERFASCIA AD which should protrude above the finished floor. 9 Ceilings Impact sound insulation

11 Installation testing: Microbit L' n,w Floor Screed Underfloor heating Lightened screed Ceiling 54 db Ceramic 5,5 cm Yes 3 cm 9 cm 52 db Wood 6,0 cm Yes 3 cm 10 cm Hollow-core cement 20+5 cm Hollow-core cement 20+5 cm Ceilings Impact sound insulation 47 db Floating wood floor 1 cm 5,5 cm Yes 3 cm 9 cm Hollow-core cement 20+5 cm Installation testing: Microbit + Minigran 8 mm L' n,w Floor Screed Underfloor heating Lightened screed Ceiling 49 db Ceramic 2 cm 6,5 cm Yes 4 cm 10 cm Hollow-core cement 20+5 cm Installation testing: Microbit + Polymix Plus L' n,w Floor Screed Underfloor heating Lightened screed Ceiling 57 db Ceramic 5 cm No 6 cm Hollow-core cement 16+4 cm 1,0 cm Ceilings Impact sound insulation 10

12 TOP SUPERCANALEE Optimal vibration control L n,w 34 db Ceilings Impact sound insulation Impact sound insulation with high dissipation capabilities conferred to it through grooves or channels making it extremely efficient when laid under radiating heating systems. Composed of 32/35 Kg/m³ polyethylene foam bonded with a thermal reflecting aluminium foil. ADVANTAGES DDOptimal noise reduction DDLow dynamic rigidity D D Ideal laid under underfloor heating panels Noise reduction ( L n,w ) 34 db Dynamic rigidity s 24 MN/m³ Resonant frequency f 0 67 Hz Compressibility ( CP2 ) 1,1 mm Thermal conductivity λ 0,035 W/mK Format Spool 1,25 x 50 m Packaging Spool 62,5 m² Density Kg/m³ 32/35 Kg/m³ Thickness mm 8 mm 1) Flooring in wood / ceramic 2) Sand cement screed 3) Acoustic mantle SUPERCANALEE 8 mm 4) Lightened screed to cover ultility systems 5) Perimeter isolation strip SPECIFICATIONS Ceiling impact sound reduction is achieved by laying the 8mm thick SUPERCANALEE, produced from a layer of 100% closed cell polyethylene foam with a controlled density of 32/35 kg/m³, immediately recognisable by the blue grooved foam and the thermal reflecting aluminium foil backing. This product is supplied in 1.25m x 50m rolls providing an impact sound reduction equal to ΔLnw=34 db (in accordance with UNI EN ISO 140/7 and UNI EN ISO 717/2), a dynamic rigidity of s'=24 MN/m³ (in accordance with UNI EN ) and a compressibility of 1.1mm (CP2) (in accordance with UNI EN 12431). This product must be laid carefully by matching the strips and sealing the connections using the adhesive strip ROTOCELL AD. The separation of the product from the walls is ensured using continuous fastening along the entire perimeter applying the perimeter strip SUPERFASCIA AD which should protrude above the finished floor. 11 Ceilings Impact sound insulation

13 Installation testing: Supercanalee L' n,w Floor Screed Heating Lightened screed Ceiling 54 db Ceramic 5 cm Yes 4 cm 12 cm 52 db Wood 6 cm Yes 4 cm 12 cm Hollow-core cement 20+4 cm Hollow-core cement 20+4 cm Ceilings Impact sound insulation 48 db Floating wood floor 1 cm 5,5 cm Yes 4 cm 12 cm Hollow-core cement 20+4 cm Ceilings Impact sound insulation 12

14 CEILING ACCESSORIES ROTOCELL AD Universal isolating adhesive roll in polyethylene foam with a controlled constant density of 22 Kg/m³. This strip is mandatory to seal all the joints of the various acoustic products, whether destined for the ceiling or the floor. Format Roll 0,10 x 100 m Packaging Roll 1500 m Thickness mm 3 mm Width mm 10 cm SUPERFASCIA AD Special adhesive perimeter strip with L fold. The whole of the vertical part is adhesive which facilitates the laying process while the 8cm wide and 2mm thick flap provides acoustic isolation horizontally. The product must be laid in continuous without interruption and is suitable for when uneven screed and flooring meets vertical partitions. The remaining strip should be cut only once the final cladding has been laid. Format Roll Variable Packaging Sack Variable Thickness mm 5 mm, 8 mm Width mm 10 cm, 15 cm 13 Ceiling Accessories

15 WALLING Brick SUPERWALL Walling Brick SUPERWOOD board PHONOPRILL Walling Accessories POLYPRILL ROTOCELL AD Ceiling Accessories 14

16 TOP SUPERWALL 10 Top of the range for acoustics and heating R w 33 db Self-supporting multilayer panel for walls and partition walls with the highest acoustic and thermal performance ever reached from an insulating material only 48 mm thick. The dissipating effect provided by the two special elastomeric membranes combined with a thermo-bonded polyester fibre sheet, completely recyclable, guarantees results even in limited situations. Correct installation is guaranteed by sealing the gaps with the ROTOCELL AD adhesive strip. Walling Brick ADVANTAGES DDVery high acoustic insulation DDOptimal thermal insulation DDSelf-supporting panel DDWater resistant DDInfinite durability Noise reduction (R w ) 33 db 31 db Thermal conductivity λ 0,0345 W/mK 0,0345 W/mK Format Panel 1,20 x 1,42 m 1,20 x 1,42 m Packaging Pallet 42,6 m² 85,2 m² Weight Kg/m² 10 Kg/m² 11 kg/m² Thickness mm ) ROTOCELL AD strip to close gaps 2) Rendering with cement mortar to close eventual imperfections 3) Acoustic panel SUPERWALL 10 4) ROTOCELL AD strip to close gaps, to use also for the installation 5) Perforated brick 8 cm thick 6) SPECIFICATIONS Airborne noise acoustic insulation between vertical dividing brick partition walls of different properties can be carried out by inserting the SUPERWALL 10 (4+40+4) panel in the cavity between the two walls, a self-supporting thermoacoustic panel of optimal acoustic and thermal performance composed of a 40mm thick sheet of polyester fibre placed between two special 4 Kg/m² elastomeric membranes. The product is supplied in 1.20 x 1.42m panels which must be positioned taking care to align the flaps perfectly and to seal the connections with ROTOCELL AD adhesive strip. The product s soundproofing capability is measured at Rw=33 db (in accordance with UNI EN ISO 140/3 e UNI EN ISO 717/1) and has a thermal conductivity of λ=0,0345 W/mK. To obtain an effective acoustic result it is necessary that the product is positioned perfectly aligned against the ceiling inner surface, that at the base of the walling has been laid the separating POLYPRILL strip, and that the mortar work to anchor the bricks, both horizontally and vertically, does not leave any space for the formation of eventual acoustic bridges. 15 Ceiling Accessories

17 Installation testing: Superwall 10 Wall material R' w Description Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 52 db Wall 8+8 cm Porous brick 8 cm Rendering 1 cm Superwall 4,8 cm Porous brick 8 cm 56 db Wall 12+8 cm Porous brick 12 cm Rendering 1 cm Superwall 4,8 cm Porous brick 8 cm 57 db Wall 17+8 cm Porous brick 17 cm Rendering 1 cm Superwall 4,8 cm Porous brick 8 cm Walling Brick Ceiling Accessories 16

18 TOP SUPERWOOD Ecological, breathability, acoustics, all in one panel R w 32 db Self-supporting thermoacoustic panel, ecological with high breathability. Ideal for acoustic insulation of internal spaces separated by two brick walls, in common spaces and in facades. The panel comprises a layer of polyester fibre placed between two high density wood fibre sheets. Correct installation is guaranteed by sealing the gaps with the ROTOCELL AD adhesive strip. Walling Brick ADVANTAGES DDHigh acoustic insulation DDGood thermal insulation DDSelf-supporting DDBreathable Noise reduction (R w ) 32 db 30 db 32 db Thermal conductivity λ 0,0437 W/mK 0,0437 W/mK 0,0437 W/mK Format Panel 1,20 x 1,42 m 1,20 x 1,42 m 1,20 x 1,42 m Packaging Pallet 42,6 m² 57,9 m² 42,6 m² Weight Kg/m² 7 Kg/m² 6,5 Kg/m² 8,75 Kg/m² Thickness mm ) Brick walling in 12 cm thick bricks with plastering work 2) Rendering with cement mortar to close eventual imperfections 3) Acoustic panel SUPERWOOD 4) ROTOCELL AD strip to close gaps 5) Perforated brick 8 cm thick 6) SPECIFICATIONS Airborne noise acoustic insulation between vertical dividing brick partition walls of different properties can be carried out by inserting the SUPERWOOD panel in the cavity between the two walls, a self-supporting thermoacoustic panel of optimal acoustic and good thermal performance composed of a 20mm thick sheet of polyester fibre placed between two 250 Kg/ m³, 12 mm thick wood fibre panels. The product is supplied in 1.20 x 1.42m panels which must be positioned taking care to align the flaps perfectly and to seal the connections with ROTOCELL AD adhesive strip. The product s soundproofing capability is measured at Rw=32 db (in accordance with UNI EN ISO 140/3 e UNI EN ISO 717/1) and has a thermal conductivity of λ=0,0437 W/mK. To obtain an effective acoustic result it is necessary that the product is positioned perfectly aligned against the ceiling inner surface, that at the base of the walling has been laid the separating POLYPRILL strip, and that the mortar work to anchor the bricks, both horizontally and vertically, does not leave any space for the formation of eventual acoustic bridges. 17 Ceiling Accessories

19 Installation testing: Superwood Wall material R' w Description Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 Layer 7 53 db Wall 12+8 cm Porous brick 12 cm Rendering 1 cm Superwood 4,4 cm Porous brick 8 cm 55 db Wall cm Porous brick 12 cm Rendering 1 cm Superwood 4,4 cm Double UNI block 12 cm 57 db Wall cm Porous brick 12 cm Rendering 1 cm Superwood 4,4 cm Polywall 4 cm Porous brick 12 cm Walling Brick Ceiling Accessories 18

20 TOP PHONOPRILL One product, infinite applications R w 33 db ADVANTAGES DDUnbeatable when used with metal structures DDHigh acoustic insulation DDPerfect handling and easy to cut DDRecycled rubber DDIdeal for both walls and ceilings Many solutions can be realised with the PHONOPRILL acoustic panel. PHONOPRILL is composed of a plasterboard sheet bonded to a mixed, recycled synthetic rubber soundproofing layer. It can be applied to a metal grid or, in some cases, it can be glued directly to the vertical surface to be dealt with using a specific adhesive glue. The soundproofing capabilities of the product are so high it can be applied to noninsulated walls. For optimal acoustics the system must be enclosed by another coated / covered plaster sheet with staggered joints. 12, Noise reduction ( R w ) 33 db 33 db Format Slab 1,20 x 2,00 m 1,20 x 2,00 m Packaging Pallet 72 m² 72 m² Walling board Weight Kg/m² 13 Kg/m² 15,35 Kg/m² Thickness mm 12, ) Exeisting walls of variable thickness 2) Thermal-acoustic POLYWALL layer 3) PHONOPRILL acoustic layer fixed to metal structure 4) board layer fixed to staggered joints with respect to PHONOPRILL SPECIFICATIONS The acoustic insulation of walls, partition walls, suspended ceilings is realised by fixing mechanically PHONOPRILL , a 12.5mm thick plasterboard sheet bonded to a layer of 5mm thick POLYPRILL granular rubber. The product has a soundproofing capability of Rw=33 db. The sheet measures 1.20 x 2.00m. To optimise acoustics the system must be enclosed by another 12.5 or 15.0 mm coated / covered plaster sheet taking care to stagger joints with respect to the PHONOPRILL joints. Procced then to grout all joints and the relative partition finish. 19 Ceiling Accessories

21 Installation testing: Phonoprill Wall material R' w Current state R' w Project status Description Layer 1 Layer 2 Layer 3 Layer 4 Layer 5 Layer 6 Layer 7 Layer 8 56 False wall 15mm Porous brick 8 cm Glass wool 50 mm Porous brick 8 cm 15mm 50mm structure + Polywall 40 mm Phonoprill 20 mm board 12,5 mm False wall 15mm Alveolar brick 20 cm 15mm Thermomax BIT 50 mm 50mm structure + Polywall 40 mm Phonoprill 20 mm board 12,5 mm 67 Wall Fibrous plaster 12,5 mm Phonoprill 20 mm Microgips plus 20 mm 75mm structure + Polywall 40 mm 75mm structure + Polywall 40 mm Microgips plus 20 mm Phonoprill 20 mm Fibrous plaster 12,5 mm 56 Wall 56 Wall board 12,5 mm board 12,5 mm 50mm structure + Polywall 40 mm board 12,5 mm Phonoprill 20 mm 50mm structure + Polywall 40 mm XLAM 100 mm Phonoprill 20 mm Phonoprill 20 mm 50mm structure + Polywall 40 mm 50mm structure + Polywall 40 mm board 12,5 mm board 12,5 mm board 12,5 mm Walling board 50 Wall board 12,5 mm Phonoprill 20 mm 75mm structure + Polywall Phonoprill 20 mm board 12,5 mm False ceiling Floor Screed 50 mm Thermal insulation Acoustic insulation Lightened screed 60 mm XLAM 160 mm Elastic PAR + Polywall Phonoprill 20 mm Ceiling Accessories 20

22 WALLING ACCESSORIES POLYPRILL High soundproofing 4mm separating strip with a 900 Kg/m³ with an optimal compression resistance. Composed of an agglomeration of recycled natural and synthetic rubber granules, pressed and set with a polymerised polyurethane resin. The product acts as a perimeter strip and as a vertical partition separator, therefore preventing vibration dispersion. The product is laid in continuous without interruption at the base of all walls to be constructed. Format Roll Variable Packaging Sack Variable Thickness mm 4 mm Width cm 10, 15, 20, 25, 33, 40 cm ROTOCELL AD Universal isolating adhesive roll in polyethylene foam with a controlled constant density of 22 Kg/m³. This strip is mandatory to seal all the joints of the various acoustic products, whether destined for the ceiling or the floor. Format Roll 0,10 x 100 m Packaging Roll 1500 m Thickness mm 3 mm Width mm 10 cm 21 Walling

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24 Gruppo Polymax Acoustic Insulation Technology Polymaxitalia srl Via Mestre nr. 4 Z.I Castelfranco Veneto (TV) Italy tel fax info@polymaxitalia.it C.F. / P.I. IT