Innovations in Tied Arch Bridges

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1 Innovations in Tied Arch Bridges Why are tied arches important? R. Shankar Nair Chicago Nair 2 Typical span ranges for various long-span bridge types Composite steel girders Segmental concrete box Steel through truss Steel tied arch Cable stayed Suspension < 500 < > 1500 Typical span ranges for various long-span bridge types Composite steel girders Segmental concrete box Steel through truss Steel tied arch Cable stayed Suspension < 500 < > 1500 There are other options in the tied-arch span range Nair 3 Nair 4 Typical span ranges for various long-span bridge types Composite steel girders Segmental concrete box Steel through truss Steel tied arch Cable stayed Suspension < 500 < > 1500 Only the tied arch is ideally suited to a single-span layout Typical span ranges for various long-span bridge types Composite steel girders Segmental concrete box Steel through truss Steel tied arch Cable stayed Suspension < 500 < > 1500 Only the tied arch is ideally suited to a single-span layout Many water crossings require only one long navigational span Nair 5 Nair 6

2 Typical span ranges for various long-span bridge types Ø Ø Ø Ø Ø Ø Composite steel girders < 500 Segmental concrete box < 600 Steel through truss Steel tied arch Cable stayed Suspension > 1500 What is an arch? Only the tied arch is ideally suited to a single-span layout A common river-crossing configuration: Ø One tied arch span of Ø Composite steel approach spans of Nair 7 Nair 8 Justice Potter Stewart Member of Supreme Court I know it when I see it Nair 9 Nair 10 What is an arch? I know an arch when I see it Gravity Load Compressive Stresses in Structure Nair 11 Nair 12

3 No flexure due to uniform load TRUE or THRUST Thrust at ends resisted by foundation Nair 13 Nair 14 TRUE or THRUST Thrust at ends resisted by foundation TRUE or THRUST Thrust at ends resisted by foundation Convenient between natural abutments Horiz component of thrust at ends resisted by tie Horiz component of thrust at ends resisted by tie Typically much simpler for river crossings Nair 15 Nair 16 RIB HANGERS Horiz component of thrust at ends resisted by tie TIE Nair 17 Nair 18

4 Nair 19 Nair 20 Nair 21 Nair 22 HYBRID CANTILEVER CANTILEVER HYBRID HYBRID NAVIGATIONAL CLEARANCE Ø Same span & same overall arch size Ø Same height of deck above water Ø Same span & same overall arch size Ø Same height of deck above water NAVIGATIONAL CLEARANCE Nair 23 Nair 24

5 HYBRID HYBRID X X X NAVIGATIONAL CLEARANCE X X X Same span & same overall arch size Same height of deck above water NAVIGATIONAL CLEARANCE Nair 25 Nair 26 Little flexure or deflection due to uniform load Nair 27 Nair 28 Flexure & deflection due to non-uniform load Flexure & deflection due to non-uniform load Resisted by flexural stiffness of rib and/or tie Nair 29 Nair 30

6 Most recent large tied-arch bridges have used the tie girders as the main stiffening elements Ribs just stiff enough to resist buckling Nair 31 Flexure & deflection due to non-uniform load Resisted by flexural stiffness of rib and/or tie Nair 32 Or by network hangers Flexure & deflection due to non-uniform load Resisted by flexural stiffness of rib and/or tie Nair 33 Network hangers make the tied arch behave almost like a truss, with the rib and tie as the truss chords Nair 34 Network hangers make the tied arch behave almost like a truss, with the rib and tie as the truss chords Network hangers can also improve redundancy Nair 35 Nair 36

7 NETWORK HANGERS Loss of one hanger does not increase unsupported length of rib or tie VERTICAL HANGERS Loss of one hanger doubles unsupported length of rib and tie VERTICAL HANGERS Loss of one hanger doubles unsupported length of rib and tie Nair 37 Nair 38 Consider the effect of loss of one hanger Consider the effect of loss of one hanger X Unsupported tie is usually not a problem. Nair 39 Nair 40 Consider the effect of loss of one hanger Consider the effect of loss of one hanger Unsupported rib can be a problem Unsupported tie is usually not a problem. Tie girder can transfer deck load to intact hanger. Nair 41 Unsupported tie is usually not a problem. Tie girder can transfer deck load to intact hanger. Nair 42

8 Arch rib is curved Thrust line is straight between hangers Consider the effect of loss of one hanger Offset, e, causes flexure in rib Consider the effect of loss of one hanger Nair 43 Nair 44 Offset, e, causes flexure in rib Doubling the hanger spacing increases the offset four-fold Consider the effect of loss of one hanger Offset, e, causes flexure in rib Doubling the hanger spacing increases the offset four-fold EXAMPLE Arch with span=600 ; rise=120 Nair 45 Nair 46 EXAMPLE Arch with span=600 ; rise=120 EXAMPLE Arch with span=600 ; rise=120 Offset, e, causes flexure in rib Doubling the hanger spacing increases the offset four-fold Hanger Spacing 45 Offset e Offset, e, causes flexure in rib Doubling the hanger spacing increases the offset four-fold Hanger Spacing Offset e Nair 47 Nair 48

9 Offset, e, causes flexure in rib Doubling the hanger spacing increases the offset four-fold EXAMPLE Arch with span=600 ; rise=120 Hanger Spacing Offset e May cause failure of rib If a hanger is lost X Nair 49 Nair 50 If a hanger is lost The most likely failure mode is not downward collapse of the tie and deck If a hanger is lost The most likely failure mode is not downward collapse of the tie and deck It is upward failure of the arch rib X X This is unlikely Nair 51 Nair 52 If a hanger is lost The most likely failure mode is not downward collapse of the tie and deck It is upward failure of the arch rib In a network arch The rib will not lose support from loss of single hanger If a hanger is lost The most likely failure mode is not downward collapse of the tie and deck It is upward failure of the arch rib In a network arch The rib will not lose support from loss of single hanger Nair 53 Even loss of all cables at a single deck location will not cause the rib to lose support Nair 54

10 Now let s focus on two real bridges There are genuine benefits to the network arch concept, but vertical hangers remain the default solution Nair 55 Jefferson Barracks I-255 / Mississippi St Louis Nair 56 Arch rib Vierendeel strut Hanger Concrete deck* on steel stringers* Tie girder Twin Bridges 909 span Floor beam Diagonal bracing *Expansion joints in the deck and stringers uncouple them from the arch structure Nair 57 Arch rib Vierendeel strut Hanger Concrete deck* on steel stringers* Nair 58 Other bridges usevierendeel box-section strut tie girders; primarily because they are considered better for torsion Arch rib Hanger Concrete deck* on steel stringers* Tie girder Floor beam Diagonal bracing Tie girder Floor beam Diagonal bracing *Expansion joints in the deck and stringers uncouple them from the arch structure *Expansion joints in the deck and stringers uncouple them from the arch structure Nair 59 Nair 60

11 Vierendeel strut Arch rib Vierendeel strut Arch rib Overall torsional stiffness is important Concrete deck* on steel stringers* Floor beam Diagonal bracing Hanger Tie girder Bridges get their overall torsional stability not like this Concrete deck* on steel stringers* Floor beam Diagonal bracing Hanger Tie girder *Expansion joints in the deck and stringers uncouple them from the arch structure Nair 61 *Expansion joints in the deck and stringers uncouple them from the arch structure Nair 62 Vierendeel strut but like this Arch rib Hanger Essentially no loss Vierendeel of overall strut torsional stiffness due to switch from box-section to I-section ties of the same vertical stiffness Arch rib Hanger Concrete deck* on steel stringers* Tie girder Concrete deck* on steel stringers* Tie girder Floor beam Diagonal bracing Floor beam Diagonal bracing *Expansion joints in the deck and stringers uncouple them from the arch structure Nair 63 *Expansion joints in the deck and stringers uncouple them from the arch structure Nair 64 Arch There rib Vierendeel are important strut benefits to the I section I-Section Tie Girders Benefits Much more economical to build and maintain Hanger Concrete deck* on steel stringers* Tie girder Floor beam Diagonal bracing *Expansion joints in the deck and stringers uncouple them from the arch structure Nair 65 Nair 66

12 I-Section Tie Girders Benefits I-Section Tie Girders Benefits Ø Much more economical to build and maintain Slightly less steel Much lower fabrication cost Simpler connections Much easier inspection Ø Much more economical to build and maintain Slightly less steel Much lower fabrication cost Simpler connections Much easier inspection Ø Avoids secondary stress issues at floor beam connections Nair 67 I-Section Tie Girders Benefits Ø Much more economical to build and maintain Slightly less steel Much lower fabrication cost Simpler connections Much easier inspection Tie girder torsionally stiff High end moment due to FB deflection Ø Avoids secondary stress issues at floor beam connections Nair 68 I-Section Tie Girders Benefits Ø Much more economical to build and maintain Slightly less steel Much lower fabrication cost Simpler connections Much easier inspection Ø Avoids secondary stress issues at floor beam connections Tie girder torsionally stiff High end moment due to FB deflection Tie girder torsionally flexible Little end moment due to FB deflection Nair 69 Nair 70 Typical knuckle connection Rib-Tie Knuckle box tie Side plates in same plane Nair 71

13 Typical knuckle connection Typical knuckle connection box tie box tie Side plates in same plane Side plates in same plane; sometimes a single plate requires rib and tie of same width, usually not optimum Typical knuckle connection Typical knuckle connection box tie box tie Side plates in same plane; sometimes a single plate; may add internal plates Troublesome welds & stress concentrations Rib-Tie Knuckle with I-Section Tie CL Tie Floor beam TIE-RIB KNUCKLE CONNECTION Nair 77 Nair 78

14 C L Tie All forces between rib and tie are transferred by inplane loading of plates through fillet welds C L Tie Cables Floor beam Floor beam TIE-RIB KNUCKLE CONNECTION Nair 79 Floor beam TIE-RIB KNUCKLE CONNECTION TYPICAL FLOOR BEAM AND HANGER CONNECTIONS TO TIE Nair 80 Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other. Nair 81 Nair 82 Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other. The horizontal components of rib compression and tie tension are equal. Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other. The horizontal components of rib compression and tie tension are equal. Vertical displacements of rib and tie are equal (because of the hangers). Nair 83 Nair 84

15 Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other. Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other. The horizontal components of rib compression and tie tension are equal. Vertical displacements of rib and tie are equal (because of the hangers). The disturbing effect of rib displacement is balanced by the restoring effect of tie displacement. And therefore, in-plane instability is not an issue. The horizontal components of rib compression and tie tension are equal. Vertical displacements of rib and tie are equal (because of the hangers). The disturbing effect of rib displacement is balanced by the restoring effect of tie displacement. Nair 85 Nair 86 Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other. Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other.? And therefore, in-plane instability is not an issue. The horizontal components of rib compression and tie tension are equal. Vertical displacements of rib and tie are equal (because of the hangers). The disturbing effect of rib displacement is balanced by the restoring effect of tie displacement.? And therefore, in-plane instability is not an issue. Disproved in two papers: Buckling and Vibration of Arches and Tied Arches by R.S. Nair, Journal of Structural Engineering, ASCE, June 1986 Practical Application of Energy Methods to Stability Problems by R.S. Nair, Engineering Journal, AISC, 4 th Qtr Nair 87 Nair 88 Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other. Lateral stability of the arch ribs was recognized as an issue, but 2 nd -order analysis to account for it was considered to be beyond the level of technology available to bridge engineers. Stability Design of Tied-Arch Bridges Textbooks and AASHTO stated at the time (1980) that tied arches were not susceptible to in-plane instability. The reason given was that 2 nd -order effects in the rib and tie counteracted each other. Lateral stability of the arch ribs was recognized as an issue, but 2 nd -order analysis to account for it was considered to be beyond the level of technology available to bridge engineers. The two-percent rule was often used for the design of bridge bracing, including bracing between arch ribs. Nair 89 Nair 90

16 The two-percent rule P The two-percent rule P P Design for shear of 2% of P across every panel of bracing P Design for shear of 2% of P across every panel of bracing This is broadly similar to the relative bracing (2010) or panel bracing (2016) provisions of AISC 360 Nair 91 The two-percent rule P Nair 92 The two-percent rule P Design for shear of 2% of P across every panel of bracing P P Design for shear of 2% of P across every panel of bracing Instead, used 2nd-order analysis and a primitive form of today s Direct Analysis Method This approach was not used for the JB Bridge Nair 93 Nair 94 Abraham Lincoln Bridge Much less bracing than in other bridges of that time Nair 95

17 Abraham Lincoln Bridge Abraham Lincoln Bridge Likely bracing design concept: the 2% rule Likely bracing design concept: the 2% rule Note low clearance FABRICATION Jefferson Barracks Bridges A special technique was used to reduce flexure in the ribs and ties Note high clearance Nair 100 Fabrication Fabrication Cambered geometry* Fabricate to this shape Cambered fabrication & assembly Cambered fabrication & assembly Final geometry (loaded) Cambered geometry* Fabricate to this shape Final geometry (loaded) DL *Final geometry minus all DL displacements Nair 101 Dead load causes shortening of the rib and elongation of the tie; this produces downward deflection. *Final geometry minus all DL displacements Nair 102

18 Fabrication Cambered fabrication & assembly Cambered geometry* Fabricate to this shape Final geometry (loaded) Fabrication Cambered fabrication & assembly Cambered geometry* Fabricate to this shape Final geometry (loaded) Dead load causes shortening of the rib and elongation of the tie; this produces downward deflection. *Final geometry minus all DL displacements Dead load causes shortening of the rib and elongation of the tie; this produces downward deflection. *Final geometry minus all DL displacements As a secondary effect, the deflection produces flexure in the rib and tie. As a secondary effect, the deflection produces flexure in the rib and tie. This secondary flexure can be eliminated by fabrication for prestressed assembly. Nair 103 Nair 104 Fabrication Fabrication Prestressed assembly Fabricate to this shape* Prestressed assembly Fabricate to this shape* Final geometry (loaded) Final geometry (loaded) *Same shape as final, but rib longer and tie shorter to compensate for length changes under load Gap in tie in unstressed condition Nair 105 Nair 106 Fabrication Fabrication Prestressed assembly Fabricate to this shape Assembled shape Prestressed assembly Fabricate to this shape Assembled shape Final geometry (loaded) Final geometry (loaded) Gap in tie in unstressed condition Prestress to assemble forcing it into the assembled shape shown Gap in tie in unstressed condition Prestress to assemble This induces moments opposite those that will be caused by dead load deflection Nair 107 Nair 108

19 Fabrication Fabrication Prestressed assembly Fabricate to this shape Prestressed assembly Assembled shape Fabricate to this shape Assembled shape Final geometry Final geometry (loaded) (loaded) Gap in tie in unstressed condition Gap in tie in unstressed condition This procedure, the fabrication Prestress to assemble dimensions and This induces moments opposite the forces at those that will be caused by each stage were dead load deflection indicated in the DL deflection relieves those drawings Prestress to assemble This induces moments opposite those that will be caused by dead load deflection DL deflection relieves those induced moments induced moments Nair 109 The innovations discussed Ø I-section tie girders Ø Simple rib-tie knuckle connection Ø DAM for economy and to reduce bracing Ø Fabrication for prestressed erection Nair 110 The innovations discussed Ø I-section tie girders Ø Simple rib-tie knuckle connection Ø DAM for economy and to reduce bracing Ø Fabrication for prestressed erection Are all incorporated and refined in the design of Ø IL-104 Bridge over Illinois River in Meredosia now in late stages of construction Nair 111 Nair 112 Nair 114 IL-104 Bridge on 8/22/2017 The innovations discussed Ø I-section tie girders Ø Simple rib-tie knuckle connection Ø DAM for economy and to reduce bracing Ø Fabrication for prestressed erection Are all incorporated and refined in the design of Ø IL-104 Bridge over Illinois River in Meredosia now in late stages of construction Modern DAM allowed fewer struts that in JB Bridge; no struts at hanger locations Nair 113

20 IL-104 Bridge on 8/22/2017 Nair 115 Rib-tie knuckle of IL-104 Bridge Nair 116 Most recent large tied-arch bridges have used tie girders as the main stiffening elements Ribs just stiff enough to resist buckling Nair 117 Nair 118 Nair 119 Nair 120 The stiff tie approach was adopted at Jefferson Barracks partly to ease construction

21 The stiff tie approach was adopted at Jefferson Barracks partly to ease construction Same stiff tie approach was adopted for IL-104 at Meredosia The stiff tie approach was adopted at Jefferson Barracks partly to ease construction Same stiff tie approach was adopted for IL-104 at Meredosia But IL-104 was erected from above using erection towers Nair 121 Nair 122 The stiff tie approach was adopted at Jefferson Barracks partly to ease construction Same stiff tie approach was used for Beardstown (US-67) and Meredosia (IL-104) But IL-104 was erected from above using erection towers which would have permitted a big-rib, small-tie design Nair 123 Nair 124 The ultimate big-rib, small-tie design is a cable tie The ultimate big-rib, small-tie design is a cable tie as in EXP s proposal for Division Street Cables Nair 125 Cables Nair 126

22 Cables Cables Cylindrical end floor beam Nair 127 Nair 128 Standard IDOT semi-integral abutment BEARING Nair 129 Nair 130 BEARING Questions? Simple, economical, redundant, not fracture-critical Nair 131

23 Questions?