DROSSBACH HD Series Corrugated Plastic Pipe Machines.

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1 DROSSBACH HD Series Corrugated Plastic Pipe Machines.

2 Drossbach HD series Fast, efficient and more flexible corrugated plastic pipe production. DROSSBACH has been producing corrugated plastic pipe machines at a very high level of quality for decades. The DROSSBACH brand stands for quality, innovative technology and outstanding efficiency, from the smallest right up to the largest pipe diameters. The new developed HD 800 will be another example for the strength of DROSSBACH. Like the HD 1200 and HD 1800 the HD 800 works with a shuttle system and follows consistently the tool compatibility system between HD 500 and HD Thanks to this optimized, market-orientated program of machines, DROSSBACH has become one of the world s market leaders. Whether single corrugated pipe machines or fully synchronized production lines DROSSBACH offers the complete range of pipe production machinery. DROSSBACH has a strong power in innovation across the whole range of machines for the production of corrugated pipes from ID 7 mm up to OD 1800 mm. All DROSSBACH machines combine the advantages of great efficiency, performance and flexibility. Experience the DROSSBACH HD series and invest in leading technology and outstanding efficiency: With DROSSBACH, the partner for Corrugated Pipe Solutions! Machinery: Corrugated Pipe Machines, up and downstream equipment Engineering: Layout and periphery design, special solutions After-Sales-Service: Maintenance and service, unlimited spare parts supply, retrofit Pipe Design: Pipe design according to local standards, special design on request Customised Solutions: Tailor-made solutions for customers, all kind of pipe and socket solutions possible 02

3 DROSSBACH Machinery Performance, Efficiency and Competence. From one of the most efficient corrugated plastic pipe machines to complete ready-made, synchronized production lines DROSSBACH develops excellent long-term technical solutions. There is a wide range of downstream equipment available for every type of machine. DROSSBACH engineers optimize the complete production line to enable highly efficient manufacturing. Thereby the customer is able to produce high output with low costs while using all resources. TECHNICAL DATA: HD 1200 HD 1800 HD 800 HD 500 HD 250 Max. mech. speed 1,35 m/min 4 m/min 5,5 m/min 11 m/min 25 m/min PE/PP output 1535 kg/h 1200 kg/h 1050 kg/h 950 kg/h 750 kg/h Max. pipe outer diameter (OD) 1800 mm 1200 mm 800 mm 560 mm 250 mm Min. pipe internal diameter (ID) 500 mm 150 mm 150 mm 100 mm 40 mm Number of mold blocks (per side) 6 / 7 9 / 10 9 / Length 8540 mm 5600 mm 5600 mm 4300 mm 3560 mm Width 6600 mm 5270 mm 4300 mm 2650 mm 1950 mm Height (depending on extrusion height) 4870 mm 3610 mm 3200 mm >2600 mm >1800 mm Length of molding area 4082 mm 2807 mm 2807 mm 2060 mm 2020 mm Max. travel 4850 mm 4000 mm 4000 mm 2400 mm 2800 mm Weight of machine without mold blocks kg kg kg kg 4680 kg 03

4 DROSSBACH HD 1800 Superior quality in pipe sizes up to OD Technical Characteristics HD 1800: Production of corrugated plastic pipes with high production speed thanks to directly water-cooled mold blocks and an integrated full vacuum system. Aluminium master mold blocks are carrying the mold block inserts. These are running in the machine on steel paving tiles follow the shuttle system. Full automatic, centralized lubrication system guarantees maintenance-free operation. After having adjusted, the die head is fixed to the corrugator by means of the centering ring, no afterwards alignment necessary. The parking station and the shuttle principle allow variable pipe length even with inline produced socket. Mold block inserts, fixed with quick fasteners, ensure rapid tool exchange. The complete tools (mold block inserts and die heads) for ID 500 up to ID 800 are compatible with HD The machine can be electronically adjusted in vertical and horizontal direction. The complete electronic parts in the separate control cabinet are cooled by an air conditioner. The spiral-mandrel die head cares for a constant quality of the corrugated pipe with a consistent even wall distribution. Computer-controlled operation and monitoring of the complete production process; remote control and servicing available. TECHNICAL DATA of the HD 1800: Max. mech. speed PE/PP output Max. pipe outer diameter (OD) Min. pipe internal diameter (ID) 1,35 m/min 1535 kg/h 1800 mm 500 mm Number of mold blocks (per side) 6 / 7 Length Width Height (depending on extrusion height) Length of molding area Max. travel Weight of machine without mold blocks Applications: wastewater ID ID 1500 Materials: PE, PP, PVC, further plastics available upon request. rainwater ID ID mm 6600 mm 4870 mm 4082 mm 4850 mm kg 04

5 DROSSBACH HD 1200 Maximum variety in pipe diameters. Technical Characteristics HD 1200: Production of corrugated plastic pipes with high production speed thanks to directly water-cooled mold blocks and an integrated full vacuum system. Aluminium master mold blocks are carrying the mold block inserts. These are running in the machine on steel paving tiles follow the shuttle system. Full automatic, centralized lubrication system guarantees maintenance-free operation. After having adjusted, the die head is fixed to the corrugator by means of the centering ring, no afterwards alignment necessary. The parking station and the shuttle principle allow variable pipe length even with inline produced socket. Mold block inserts, fixed with quick fasteners, ensure rapid tool exchange. The complete tools for ID 150 up to ID 400 are compatible with HD 500 and HD 800; complete tools from ID 500 up to ID 800 are compatible with HD 1800 as well. The machine can be electronically adjusted in vertical and horizontal direction. The complete electronic parts in the separate control cabinet are cooled by an air conditioner. The spiral-mandrel die head cares for a constant quality of the corrugated pipe with a consistent even wall distribution. Computer-controlled operation and monitoring of the complete production process; remote control and servicing available. TECHNICAL DATA of the HD 1200: Max. mech. speed PE/PP output Max. pipe outer diameter (OD) Min. pipe internal diameter (ID) 4 m/min 1200 kg/h 1200 mm 150 mm Number of mold blocks (per side) 9 / 10 Length Width Height (depending on extrusion height) Length of molding area Max. travel Weight of machine without mold blocks Applications: wastewater ID ID 1000 Materials: PE, PP, PVC, further plastics available upon request. rainwater ID ID mm 5270 mm 3610 mm 2807 mm 4000 mm kg 05

6 DROSSBACH HD 800 Optimum start tool for sewage pipe production. 06 Technical Characteristics HD 800: Production of corrugated plastic pipes with high production speed thanks to directly water-cooled mold blocks and an integrated full vacuum system. Aluminium master mold blocks are carrying the mold block inserts. These are running in the machine on steel paving tiles follow the shuttle system. Full automatic, centralized lubrication system guarantees maintenance-free operation. After having adjusted, the die head is fixed to the corrugator by means of the centering ring, no afterwards alignment necessary. The parking station and the shuttle principle allow variable pipe length even with inline produced socket. Mold block inserts, fixed with quick fasteners, ensure rapid tool exchange. The complete tools (mold block inserts and die heads) for ID 150 up to ID 400 are compatible with HD 500 and HD 1200 The machine can be electronically adjusted in vertical and horizontal direction. The complete electronic parts in the separate control cabinet are cooled by an air conditioner. The spiral-mandrel die head cares for a constant quality of the corrugated pipe with a consistent even wall distribution. Computer-controlled operation and monitoring of the complete production process; remote control and servicing available. TECHNICAL DATA of the HD 800: Max. mech. speed PE/PP output Max. pipe outer diameter (OD) Min. pipe internal diameter (ID) 5,5 m/min 1050 kg/h 800 mm 150 mm Number of mold blocks (per side) 9 / 10 Length Width Height (depending on extrusion height) Length of molding area Max. travel Weight of machine without mold blocks Applications: waste water ID ID 600 rain water ID ID 600 Materials: PE, PP, PVC further plastics available upon request mm 4300 mm 3200 mm 2807 mm 4000 mm kg drainage ID ID 600

7 DROSSBACH HD 500 Superior performance for medium sized diameters. Technical Characteristics HD 500: Production of corrugated plastic pipes with high production speed thanks to directly water-cooled mold blocks and an integrated full vacuum system. Corrugated pipe machine mounted onto a solid, welded frame. This guarantees stability during the production and is the basic for high speeds. After having adjusted, the die head is fixed to the corrugator by means of the centering ring, no afterwards alignment necessary. Full vacuum system for perfect profiling of corrugated pipes. Equipped with 39 directly water-cooled mold block pairs for the production of pipes of 6 m length, if required including inline produced sockets. Mold blocks made of cast aluminium combine a low weight and excellent heat transfer properties. The spiral-mandrel die head cares for a constant premium quality of the corrugated pipe with a consistent even wall distribution. Maintenance-free operation thanks to fully automatic centralized lubrication system. Simple and fast exchange of mold block inserts. With measurements from ID 150 up to ID 400 mold block inserts are compatible with the HD 800 and HD TECHNICAL DATA of the HD 500: Max. mech. speed PE/PP output Max. pipe outer diameter (OD) Min. pipe internal diameter (ID) 11 m/min 950 kg/h 560 mm 100 mm Number of mold blocks (per side) 39 Length Width Height (depending on extrusion height) Length of molding area Max. travel Weight of machine without mold blocks Applications: waste water ID ID 500 rain water ID ID 500 Materials: PE, PP, PVC further plastics available upon request mm 2650 mm > 2600 mm 2060 mm 2400 mm kg drainage ID ID

8 DROSSBACH HD series The fast and flexible quick-change tool system reduces machine downtimes to a minimum. The DROSSBACH machines have the advantage of combining speed and output with a flexible tool compatibility system by using the mold block insert technology. Due to the compatibility within the HD series, it is possible to use the tools from the HD 500 on the HD 800 and HD 1200 and the tools from the HD 1200 on the HD In using the optional PRESTO Tool Exchange System you are able to increase the productivity with every single tool change. THE advantages The advantages for reduced downtimes at maximum efficiency: Quick-change system for mold blocks and inserts Tool compatibility of die heads and molds within HD 500 / HD 800 / HD 1200 / HD 1800 Well-established mold block insert technology Direct water-cooling/temperating system for master and profiled blocks Quick change system for die heads Tool COMPATIBILITY HD 500 Diameter machines ID 150 up to ID 400 ID 500 up to ID 800 HD 800 HD 1200 HD

9 DROSSBACH HD 250 High-speed for maximum production output. Technical Characteristics HD 250: Production of corrugated plastic pipes with high production speed thanks to directly water-cooled mold blocks and an integrated full vacuum system. Corrugated pipe machine mounted onto a solid, welded frame. This guarantees stability during the production and is the basic for high speeds. Open construction with wide opening access doors to the horizontally rotating mold blocks. Full vacuum system for perfect profiling of corrugated pipes. Equipped with 38 directly water-cooled mold block pairs for the production of pipes of 6 m length, if required including inline produced sockets. Mold blocks made of cast aluminium combine a low weight and excellent heat transfer properties. Robust system with retainers guarantees a perfect movement of the mold blocks The spiral-mandrel die head cares for a constant quality of the corrugated pipe with a consistent even wall distribution. After having adjusted, the die head is fixed to the corrugator by means of the centering ring, no afterwards alignment necessary Maintenance-free operation thanks to fully automatic centralized lubrication system. The simple and fast exchange of mold blocks can be optimized with the optional HD 250 Quick Change. TECHNICAL DATA of the HD 250: Max. mech. speed PE/PP output Max. pipe outer diameter (OD) Min. pipe internal diameter (ID) 25 m/min 750 kg/h 250 mm 40 mm Number of mold blocks (per side) 38 Length Width Height (depending on extrusion height) Length of molding area Max. travel Weight of machine without mold blocks Applications: drainage ID ID 200 land drainage OD 50 - OD 160 Materials: PE, PP, PVC, PA, PVDF, further plastics available upon request mm 1950 mm >1800 mm 2020 mm 2800 mm 4680 kg cable protection OD 50 - OD

10 DROSSBACH Machinery Small Size Corrugators DROSSBACH HD 25: Cable protection pipe, medical tube, technical tube Single wall corrugated pipe made of PP, PVC, PE, PA, PVDF, EVA, TEFLON, NYLON Dimensions ID 7 to OD 25 mm DROSSBACH HD 50: Cable protection pipe, medical tube, technical tube Single-, and double wall corrugated pipes made of PP, PVC, PE, PA, PVDF, EVA, TEFLON, NYLON Dimensions of ID 7 to OD 50 mm DROSSBACH HD 100: Cable protection pipe, technical tube, drainage pipe Single-, and double wall corrugated pipes made of PP, PVC, PE, PA, PVDF, EVA, TEFLON, NYLON Dimensions of ID 50 to OD 115 mm TECHNICAL DATA: HD / HD HD / HD / HD HD / HD Max. mech. speed 40 m/min 25 / 30 / 35 m/min 20 m/min PE/PP/PVC output up to 130 kg/h up to 230 kg/h up to 360 kg/h Max. pipe outer diameter (OD) 25 mm 55 mm 115 mm Min. pipe internal diameter (ID) 7 mm 7 mm 50 mm Number of mold blocks (per side) 60 / / 75 / / 58 Length 1449 / 1950 mm 1200 / 1930 / 2650 mm 2614 / 3090 mm Width 700 mm 630 mm 900 mm Height (depending on extrusion height) 1200 mm 1120 mm 1250 mm Length of molding area 995 / 1995 mm 902 / 1630 / 2355 mm 1440 / 1920 mm Max. travel 2000 / 1330 mm 2280 / 1550 / 1450 mm 1170 / 1650 mm Weight of machine without mold blocks 675 / 900 kg 850 / 1170 / 1550 kg 2000 / 2700 kg 10

11 Drossbach HD series Corrugated pipe with all kind of socket systems. Every country has its own special market requirements, standards or preferences as far as the pipe design is concerned. Especially the socket connection and its design varies, thus requires a high flexibility to the pipe producer. Using DROSSBACH machines allows this producer s flexibility. You can produce the corrugated pipe on the HD machines with any kind of socket solution. This makes the DROSSBACH HD series ready for all markets. One of the best possibilities is the SAFECONNEC socket solution developed by DROSSBACH which is available on DROSSBACH HD machines only. The single wall SAFECONNEC socket conforms to DIN EN All other socket solutions are possible to produce, even the twin-wall socket made of inner and outer layer. The illustrations on the right side show some of the possibilities. The SAFECONNEC socket proved as one of the most favored socket solutions. The combination of efficient and low-cost production, high production speeds and the long-term tightness of the entire pipe system are unique advantages. These benefits you should share with your clients. SAFECONNEC Socket System: SAFECONNEC Tape Gasket Socket Systems: SAFECONNEC: Inline socket with reinforcement tape SAFECONNEC: Innovative technology to secure long-term water tightness. The secret of the superior long-term water tightness of corrugated pipes is the innovative SAFECONNEC technology. It reinforces the plastic pipe joints at their most important and critical points to ensure their outstanding long-term resistance and water tightness. Moreover, an extraordinary strengthening process ensures the necessary long-term resistance of the joint against deformation and leaks with an externally welded reinforcement tape. Socket heat formed on the pipe (stretched) Twin-wall socket Friction welding socket Double socket 11

12 DROSSBACH Machinery Experience that serves you. Because of a wealth of experience in high-quality corrugated plastic pipe machineries and extensive pipe business services, DROSSBACH and its partners offer customer-orientated solutions. Furthermore, close contacts with long-term partners promote DROSSBACH s excellent reputation worldwide. Since end of 2012 DROSSBACH, M.D.S. Meyer and WPS are part of one group of companies. This provides synergies that benefits our customers throughout the entire value added process. From design through installation and operations, we are your partner. Our synergies give expertise in all facets of corrugated plastic pipe business, starting with manufacturing and commissioning the corrugators including lifetime service. Development, design and the choice of the ideal sealing system and finally the production and supply of corrugated pipe and fitting systems. DROSSBACH Maschinenbau GmbH Max-Drossbach-Straße Rain am Lech, Germany Tel.: Fax: info@drossbach.de Technical adjustments and printing errors subject to change. Printed on chlorine free bleached paper. PEFC. Edition 10/2013 DROSSBACH Maschinenbau GmbH: Corrugated Pipe Machines M.D.S. Meyer GmbH: Sealing Systems, Fitting Systems, Engineering WPS - Water Pipe System GmbH: Corrugated Pipes, Fitting Systems, Manhole Systems