DECLARATION OF PERFORMANCE

Transcription

1 EN DECLARATION OF PERFORMANCE according to Annex III of the Regulation (EU) Nr. 305/2011 (Construction Products Regulation) Hilti Firestop Cable Collar CFS-CC No. Hilti CFS 0843-CPD Unique identification code of the product-type: Hilti Firestop Cable Collar CFS-CC 2. Intended use: Fire Stopping and Sealing Product for Penetration Seals, see ETA-13/0704 ( ) Cable penetrations Cables, Cable bundles, Conduits The field of application has to comply with the content of the ETA-13/ Manufacturer: HILTI Corporation, Feldkircherstrasse 100, 9494 Schaan, Principality of Liechtenstein 4. System of ACVP: System 1 5. European Assessment Document: ETAG No and ETAG No European Technical Assessment: ETA-13/0704 ( ) Technical Assessment Body: OIB Austrian Institute of Construction Engineering Notified body/s: UL International (UL) Ltd, No Declared performance: Essential characteristic Declared performance / Harmonised technical specification Reaction to fire Class E according to EN Resistance to fire Resistance to fire performance and field of application in accordance with EN See Annex Dangerous substances See Annex Protection against noise Tested according to EN ISO See Annex Thermal properties Tested according EN See Annex Electrical properties Tested according to DIN IEC (VDE 0303 Part 30): See Annex Durability and serviceability Y 1 /Z 1 (inlay/housing) in accordance with EOTA Technical Report - TR024 Other Not applicable / No performance determined The performance of the product identified above is in conformity with the set of declared performances. This declaration of performance is issued in accordance with Regulation (EU) No 305/2011, under the sole responsibility of the manufacturer identified above. Signed for and on behalf of the manufacturer by: Martin Althof Head of Quality Business Unit Chemicals Hilti Corporation Schaan, March 2016 DoP_en_03-00_ _Hilti CFS 0843-CPD-0151

2 2.5 Dangerous substances According to the manufacturer s declaration, the product specification has been compared with the list of dangerous substances of the European Commission to verify that it does not contain such substances above the acceptable limits. A written declaration in this respect was submitted by the ETA-holder. Note: In addition to the specific clauses relating to dangerous substances contained in this ETA, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the Construction Product Directive, these requirements need also to be complied with, when and where they apply. 2.9 Airborne sound insulation Test reports dealing with noise reduction according to EN ISO have been provided. The acoustic tests were performed in a flexible wall, both sides attached by a double layer of 15,8 mm (5/8 ) gypsum board. The void between the plaster boards was filled with 100 mm mineral wool insulation. Hilti Firestop Cable Collar was tested as blank seal. The acoustic characteristic of the wall itself has been measured before an opening of 4 (110mm) was made. The opening was closed by mounting Hilti Firestop Cable Collar CFS-CC on both sides. Single number rating is determined: R w (C; C tr ) = 59 (-3; -9). R w : weighted sound reduction index (given with spectrum adaptation terms C and C tr ) 2.10 Thermal properties Hilti Firestop Cable Collar inlay was tested according EN Thermal conductivity λ = 0,089 W/mK and thermal resistance R = 0,563 m 2 K/W Electrical properties Electrical volume resistivity of inlay (according to DIN IEC (VDE 0303 Part 30): ): Mean value: CFS-CC: 2.17E+9 cm (± 0.5) Electrical surface resistivity of inlay (according to DIN IEC (VDE 0303 Part 30): ): Mean Value: CFS-CC: 49,6E+9 cm (± 10 )3 Evaluation of Conformity and CE marking

3 ANNEX 2 RESISTANCE TO FIRE CLASSIFICATION OF PENETRATION SEALS MADE OF HILTI FIRESTOP CABLE COLLAR CFS-CC 2.1 General Information Wall/floor constructions a) Flexible wall: The wall must have a minimum thickness of 100 mm and comprise timber or steel studs lined on both faces with minimum 2 layers of 12,5 mm thick boards according EN 520 type F. In steel stud construction the space between linings has not to be completely filled with insulation material, especially in the neighbourhood to the seal. Nevertheless the wall has to be set up according requirements. For timber stud walls there must be a minimum distance of 100 mm of the seal to any stud and the cavity between stud and seal must be closed and a minimum of 100 mm insulation of Class A1 or A2 (in accordance with EN ) in the cavity between stud and seal is necessary. b) Rigid wall: The wall must have a minimum thickness of 100 mm and comprise concrete, aerated concrete or masonry, with a minimum density of 600 kg/m 3. c) Rigid floor: The floor must have a minimum thickness of 150 mm and comprise aerated concrete or concrete with a minimum density of 550 kg/m 3. The walls / floors must be classified in accordance with EN for the required fire resistance period or fulfil the requirements of the relevant Eurocode. This ETA does not cover use of the product as a penetration seal in sandwich panel constructions.

4 2.1.2 Aperture framing / beading The penetration seal depth is approximately 200 mm (t A ) comprising by at least a wall/floor of 100 mm (t E ) and two times the thickness of the cable collar (Figure 1a,b). Aperture framing is not necessary. In some cases a beading is used to thicken a 100 mm thick wall to 150 mm by two 12,5 mm board parts on each side. The remaining stripes have a width of about 50mm (Figure 1c; W A ). a b c Figure 1: aperture framing / beading and position of the seal in walls / floors A Hilti firestop product E Building element (rigid or flexible wall construction, floor) E1 Beading t A Thickness of seal t E Thickness of building element W P Width of penetration diameter W A Width of frame Maximum Seal Size Cable collar inlay has to be cut to fit to penetrating cables Maximum diameter of cut out part is approximately 108 mm (convex core, w), so a boundary stripe of appr. 20 mm inlay is left to edge of collar (Ø 150 mm). Figure 2: maximum seal size w

5 2.1.4 Penetration Sealing Basic sealing with filler (A 1a ) Gaps between services and Hilti Firestop Cable Collar CFS-CC (A) are filled with Hilti Firestop Filler CFS-FIL (A 1a ), depth 20 mm. Figure 3: Filler (A 1a ) Additional protection: filler coating (A 1b ) Gaps between services and Hilti Firestop Cable Collar CFS-CC (A) are filled with Hilti Firestop Filler CFS-FIL (A 1a ), depth 20 mm. Cables are covered by Hilti Firestop Filler CFS-FIL at 50 mm in length (t R ) and approximately 5 mm in thickness (A 1b ). Figure 4 Filler Coating (A 1b ): Additional protection: putty 2x (A 2 ) Gaps between services and Hilti Firestop Cable Collar CFS-CC (A) are filled with Hilti Firestop Filler CFS-FIL (A 1a ), depth 20 mm. Two layers of Hilti Firestop Putty Bandage CFS-P BA (A 2 ) are wrapped around the services or group of services. Figure 5: filler (A 1a ) plus 2 layers of putty (A 2 ) Hilti Firestop Putty Bandage CFS-P BA must be installed with the mesh outside/upside: The overlap of the putty wrapping must be at least 20 mm and is recommended to position on top or on the side For floor applications, Hilti Firestop Putty Bandage CFS-P BA is required on the top side, only.

6 Additional sealing: mortar (floors only) Annular space between services and floor edges are filled with Mortar M10 (CP 633; Figure 6). Gaps between services and Hilti Firestop Cable Collar CFS-CC (A) are filled with Hilti Firestop Filler CFS-FIL (A 1a ), depth 20 mm. Seal thickness is about 200 mm ( mm) A 1a Cluster arrangement Figure 6: Mortar as gapfiller (M) Minimum distances in mm (see illustration): Sa Sb = 0 (distance between cable collars linear) = 0 (distance between cable collars in cluster arrangement) Figure Distance Rule Distances valid for wall and floor installations. Minimum distances in mm (see illustration): s 1 s 2 s 20,21,22 s 20 s 21,22 = 0 (distance between cables and seal edge) = 0 (distance between cables or bundles) = 0 (conduits Ø 16 mm) = 0 (conduits Ø>16 mm; distance between conduits to each other) = 15 (conduits Ø>16 mm distance of conduits to other services or seal border ----) Figure 8

7 2.2 Flexible or rigid walls according to minimum wall thickness 100 mm Blank seal (no services) * Construction details (for symbols and abbreviations see Annex 4.2): With two Hilti Firestop Cable Collars CFS-CC (A) a seal of thickness t A of approximately 200 mm is formed, centered to wall (E) W: Ø of penetration, seal size Figure 9: blank seal Seal Size Ø: 108 mm EI 120 * If services are added later on in a blank seal only the services listed in the tables below may be added that fulfill the required classification Penetrating services Services have to be supported at 300 mm from both faces of wall. Cable collars are fixed on the surface by 2 to 3 fixing hooks evenly spaced around the diameter Abbreviation A, A 1, A 2,.. Description Firestop products: A: Cable Collar A 1a : Filler A 2 : Putty bandage A 1a C, C 1, C 2,.. Penetrating services E, E 1, E 2, Building elements t E Thickness of the building element Figure 10: wall penetration

8 2.2.2.a) Cables Construction details Hilti Firestop Cable Collar CFS-CC (A), seal thickness t A of approximately. 200 mm, centered regarding the thickness of the wall (E); beading (E1) according to abbreviations see figure 10 Filler, A 1a ( ) Filler coating of 50 mm in length and of 5mm thickness A 1b ( ) Putty 2x, A 2 ( ) All cable types currently and commonly used in building practice in Europe (e.g. power, control, signal, telecommunication, data, optical fibre cables, with or without cable supports) Additional Protection: Filler Coating Putty 2x Beading Wall thickness at penetration seal 100 mm 150 mm (100 +2x25) All sheated cable: Ø 21 mm (Ø108 mm can be filled 100% with cable of this diameter) EI 90 - EI 120 EI Ø 50 mm EI 60 EI 90 EI 90 EI 90 Tied cable bundle Ø 100 mm; Ø single cable 21 mm Non-sheathed cables (wires) Ø 24 mm EI 90 - EI 120 EI 120 EI 30 EI b) Small conduits and tubes Illustration figure 10 Construction details Services C 1 Filler A 1a ( ) Ø 16 mm, wall thickness 1 mm, arranged linear or clustered, with or without cables, with or without cable supports, minimum distance to each other = 0 mm Plastic conduits and tubes Steel conduits and tubes Gap Filler EI 120 U/U EI 120 C/U c) Conduits Construction details Illustration figure 10 Services C 1 Wall thickness of rigid conduits: PO: 1,2 to 2,30 mm PVC: 1,80 to 2 mm Filler A 1a ( )

9 Flexible conduits Rigid conduits with and without cable with and without cable Diameter [mm] PO PVC EI 120 U/U EI 120 U/U Bundle of rigid or flexible conduits, Ø of single conduits 32 mm with cable without cable 80 EI 120 U/U EI 90 U/U PO: Polyolefin (PE, PP, PPE, PPO,...); PVC: Polyvinylchloride d) Waveguides (coaxial) Illustration figure 10 Services C 1 Filler A 1a ( ) Waveguides (coaxial): 27,8 mm Ø 59,9 mm RFS Cellflex LCF JA Ø 27,8 mm RFS Cellflex LCF J Ø 59,9 mm RFS Heliflex HCA JFNA Ø 28,0 mm RFS Heliflex HCA 158J Ø 59,9 mm EI 90-U/C RFS Radialflex RLKW Ø 28,5 mm RFS Radialflex RLKU JFLA Ø 48,2 mm EI 120-U/C 2.3 Rigid floor according to 2.1.1, minimum floor thickness 150 mm Blank seal (no services) * Hilti Firestop cable collar CFS-CC (A) is mounted on each side of the floor. seal thickness t A approximately 250 mm using 2 cable collars CFS-CC. for abbreviations see Figure 1 w: Ø of penetration, seal size Figure 11: blank seal floor Seal Size (w) Ø : 108 mm EI 120 * If services are added later on in a blank seal only the services listed in the tables below may be added that fulfill the required classification Penetrating services floor application mm Services have to be supported at 300 mm from both faces of floor. Cable collars are fixed on the surface by 2 or 3 fixing hooks. Hooks have to be spaced at sufficient distance to each other. The maximum seal size is Ø 108mm.

10 Abbreviation A, A 1, A 2,.. Description Firestop products: A: Cable Collar A 1a : Filler A 2 : Putty bandage C, C 1, C 2,.. Penetrating services E, E 1, E 2, Building elements A 1a t E Thickness of the building element Figure 12: floor penetration a) Cables Construction details Hilti Firestop Cable Collar CFS-CC (A); Seal thickness t A of approximately 250 mm, flush with the soffit of the floor (E);. putty is applied on upper side of floor only. Filler A 1a ( ) Putty 2x, A 2 ( ) Mortar as gap filler of annular space All cable types currently and commonly used in building practice in Europe (e.g. power, control, signal, telecommunication, data, optical fibre cables, with or without cable supports) All sheathed cable: Ø 21 mm Additional Protection: Putty 2x 21 Ø 50 mm Tied cable bundle Ø 80 mm; Ø single cable 21 mm EI 90 EI 120 Non-sheathed cables (wires) Ø 24 mm EI 30 / EI 120

11 annular space of penetration filled with M10 firestop mortar (CP 633) For details see CFS-CC 1x (lower floor side only) CFS-CC 1x (lower floor side only) Additional Sealing: Mortar Mortar All sheathed cable Additional protection: Putty 2x Ø 21 mm; EI Ø 50 mm EI 60 EI 120 Non-sheathed cables (wires) Ø 24 mm EI 90 EI b) Small conduits and tubes Illustration figure 12 Construction details Services C 1 Filler A 1a ( ) Ø 16 mm, wall thickness 1 mm, arranged linear, with or without cables, minimum distance to each other = 0 mm Plastic conduits and tubes Steel conduits and tubes EI 120 U/U EI 120 C/U c) Conduits Construction details Illustration figure 12 Services C 1 Wall thickness of rigid conduits: PO: 1,55 to 2,30 mm PVC: 1,90 to 2,80 mm Gap Filler A 1a ( ) Diameter [mm] PO PVC Flexible conduits with and without cable Rigid conduits with and without cable EI 120 U/U Bundle of rigid or flexible conduits Ø of single conduits 32 mm with and without cable Ø 80 EI 120 U/U PO: Polyolefin (PE, PP, PPE, PPO,...); PVC: Polyvinylchloride

12 2.3.2.d) Waveguides (coaxial) Illustration figure 12 Services C 1 Filler A 1a ( ) Waveguides (coaxial): 27,8 mm Ø 59,9 mm RFS Heliflex HCA JFNA Ø 28,0 mm RFS Heliflex HCA 158J Ø 59,9 mm RFS Cellflex LCF JA Ø 27,8 mm RFS Cellflex LCF J Ø 59,9 mm RFS Radialflex RLKW Ø 28,5 mm RFS Radialflex RLKU JFLA Ø 48,2 mm EI 90-U/C EI 120-U/C 2.4 Additional Application Following additional applications are tested and proved to reach classification as stated above for both wall or floor constellations. Deviations from before mentioned conditions or classifications are described Protection of collar edge Protective edge strip in cases where a damage of cable might be risked a rubber protection stripe can be used on circular edges of collar Installation of part of collar To fit cable collar to corner of wall / wall/ floor or wall/wall or wall/floor edges Up to 6 metal segments of cable collar can be taken out (½ size metal cage). The cable collar is mounted with compression against the corner by pushing the tailored foam inlay. The inlay may comprise of two parts. At least two fixing hooks have to be used at sufficient distance to each other. Perpendicular out-bending of cables Cables of size Ø 21 mm can be phased out in a perpendicular manner through cable collar along wall/floor. In parallel, additional cables might run straight through as in standard configuration. In this case up to 3 metal segments can be taken out to open space for cable penetration. Three fixing hooks have to be used for fixation of collar For wall and floor classification is EI Special smoke guide pipe application Chemical high resistant smoke guide pipes Fire rating of air conditioner services Smoke guide pipes made of ABS plastic (EN ISO 15493) of Ø 25 mm and 2,3 mm wall thickness are fire-rated by cable collar with a classification of EI 120 U/U

13 Insolated copper pipes including plastic condenser tubes of split-type air conditioner are fire-rated EI 120 by cable collar. Split-type air conditioner Constellation: o Sangi twin copper pipe 12/6 mm x1,0mm, preinsulated by PEP insulation of 9mm thickness (Ø 30 or 24 mm) o plastic condenser tube Ø 24mmx4,3mm (Rehau Rauflame-E, flex PVC) o electrical lines: two lines, each 5x1,5 mm² o all services are bundled together with no distance in between Isolated copper pipe Protection of isolated copper pipe Ø 22 mm Copper pipe is isolated with RS 800 Rockwool mineral wool locally sustained (LS), protruding at a length of 200mm on each side. : wall EI 90 C/U / floor EI 120 C/U 4.1 Abbreviations used in drawings Abbreviation Description Abbreviation Description A, A 1, A 2,.. Firestop products t A Thickness of penetration seal C, C 1, C 2,.. Penetrating services t E Thickness of the building element E, E 1, E 2, Building elements (wall, floor) W P Max diameter of seal penetration s 1, s 2, s n Distances W A Width of frame