SECTION HOLLOW METAL DOORS AND FRAMES

Transcription

1 SECTION HOLLOW METAL DOORS AND FRAMES PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section includes hollow-metal work. 1.3 DEFINITIONS A. Minimum Thickness: Minimum thickness of base metal without coatings according to SDI A COORDINATION A. Coordinate anchorage installation for hollow-metal frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors. Deliver such items to Project site in time for installation. 1.5 ACTION SUBMITTALS A. Product Data: For each type of product. 1. Include construction details, material descriptions, core descriptions, fire-resistance ratings, temperature-rise ratings, and finishes. B. Shop Drawings: Include the following: 1. Elevations of each door type. 2. Details of doors, including vertical- and horizontal-edge details and metal thicknesses. 3. Frame details for each frame type, including dimensioned profiles and metal thicknesses. 4. Locations of reinforcement and preparations for hardware. 5. Details of each different wall opening condition. 6. Details of anchorages, joints, field splices, and connections. 7. Details of accessories. 8. Details of moldings, removable stops, and glazing. 9. Details of conduit and preparations for power, signal, and control systems. HOLLOW METAL DOORS AND FRAMES

2 C. Schedule: Provide a schedule of hollow-metal work prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings. Coordinate with final Door Hardware Schedule. 1. Provide to section for inclusion with there submittal 1.6 INFORMATIONAL SUBMITTALS A. Product Test Reports: For each type of hollow-metal door and frame assembly, for tests performed by a qualified testing agency. B. Oversize Construction Certification: For assemblies required to be fire rated and exceeding limitations of labeled assemblies. 1.7 DELIVERY, STORAGE, AND HANDLING A. Deliver hollow-metal work palletized, packaged, or crated to provide protection during transit and Project-site storage. Do not use nonvented plastic. 1. Provide additional protection to prevent damage to factory-finished units. B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions. C. Store hollow-metal work vertically under cover at Project site with head up. Place on minimum 4-inch- high wood blocking. Provide minimum 1/4-inch space between each stacked door to permit air circulation. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Amweld International, LLC. 2. Ceco Door Products; an Assa Abloy Group company. 3. Curries Company; an Assa Abloy Group company. 4. Mesker Door Inc. 5. Republic Doors and Frames. 6. Steelcraft; an Ingersoll-Rand company. B. Source Limitations: Obtain hollow-metal work from single source from single manufacturer. 2.2 REGULATORY REQUIREMENTS A. Fire-Rated Assemblies: Complying with NFPA 80 and listed and labeled by a qualified testing agency acceptable to authorities having jurisdiction for fire-protection ratings and temperaturerise limits indicated, based on testing at positive pressure according to NFPA 252 or UL 10C. HOLLOW METAL DOORS AND FRAMES

3 1. Smoke- and Draft-Control Assemblies: Provide an assembly with gaskets listed and labeled for smoke and draft control by a qualified testing agency acceptable to authorities having jurisdiction, based on testing according to UL 1784 and installed in compliance with NFPA 105. B. Fire-Rated, Borrowed-Light Assemblies: Complying with NFPA 80 and listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction for fire-protection ratings indicated, based on testing according to NFPA 257 or UL INTERIOR DOORS AND FRAMES A. Construct interior doors and frames to comply with the standards indicated for materials, fabrication, hardware locations, hardware reinforcement, tolerances, and clearances, and as specified. B. Heavy-Duty Doors and Frames: SDI A250.8, Level Physical Performance: Level B according to SDI A Doors: a. Type: As indicated in the Door and Frame Schedule. b. Thickness: 1-3/4 inches c. Top and bottom rail open channel d. Face: Metallic-coated, cold-rolled steel sheet, minimum thickness of inch 18 gauge. e. Edge Construction: Model 2, Seamless continuous spot welded. f. Core: Manufacturer's standard, polystyrene, 3. Frames: a. Materials: Metallic-coated steel sheet, minimum thickness of inch 16 gauge. with A40 coating b. Construction: full profile welded. 4. Exposed Finish: Prime Factory. 2.4 EXTERIOR HOLLOW-METAL DOORS AND FRAMES A. Construct exterior doors and frames to comply with the standards indicated for materials, fabrication, hardware locations, hardware reinforcement, tolerances, and clearances, and as specified. B. Extra-Heavy-Duty Doors and Frames: SDI A250.8, Level Physical Performance: Level A according to SDI A Doors: a. Type: As indicated in the Door and Frame Schedule. b. Thickness: 1-3/4 inches c. Top and bottom full flush closure channel provide weep at bottom of door d. Face: Metallic-coated steel sheet, minimum thickness of inch -16 gauge, with minimum A40 coating. e. Edge Construction: Model 2, Seamless continuous spot welded f. Core: Mineral board with Vertical steel stiffener. HOLLOW METAL DOORS AND FRAMES

4 3. Frames: 1) Thermal-Rated Doors: Provide doors fabricated with thermal-resistance value (R-value) of not less than 2.1 deg F x h x sq. ft. /Btu when tested according to ASTM C a. Materials: Metallic-coated steel sheet, minimum thickness of inch -16 Gauge, with minimum A40 coating. b. Construction: Full profile welded. 4. Exposed Finish: Prime Factory. 2.5 FRAME ANCHORS A. Jamb Anchors: 1. Masonry Type: Adjustable strap-and-stirrup or T-shaped anchors to suit frame size, not less than inch thick, with corrugated or perforated straps not less than 2 inches wide by 10 inches long; or wire anchors not less than inch thick. 2. Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than inch thick. 3. Compression Type for Drywall Slip-on Frames: Adjustable compression anchors. 4. Postinstalled Expansion Type for In-Place Concrete Minimum 3/8-inch- diameter bolts with expansion shields or inserts. Provide pipe spacer from frame to wall, with throat reinforcement plate, welded to frame at each anchor location. B. Floor Anchors: Formed from same material as frames, minimum thickness of inch, and as follows: 1. Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners. 2. Separate Topping Concrete Slabs: Adjustable-type anchors with extension clips, allowing not less than 2-inch height adjustment. Terminate bottom of frames at finish floor surface. 2.6 MATERIALS A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable for exposed applications. B. Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, Commercial Steel (CS), Type B; free of scale, pitting, or surface defects; pickled and oiled. C. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B. D. Frame Anchors: ASTM A 879/A 879M, Commercial Steel (CS), 04Z coating designation; mill phosphatized. 1. For anchors built into exterior walls, steel sheet complying with ASTM A 1008/A 1008M or ASTM A 1011/A 1011M, hot-dip galvanized according to ASTM A 153/A 153M, Class B. E. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M. HOLLOW METAL DOORS AND FRAMES

5 F. Power-Actuated Fasteners in Concrete: Fastener system of type suitable for application indicated, fabricated from corrosion-resistant materials, with clips or other accessory devices for attaching hollow-metal frames of type indicated. G. Grout: ASTM C 476, except with a maximum slump of 4 inches, as measured according to ASTM C 143/C 143M. H. Mineral-Fiber Insulation: ASTM C 665, Type I (blankets without membrane facing); consisting of fibers manufactured from slag or rock wool; with maximum flame-spread and smokedeveloped indexes of 25 and 50, respectively; passing ASTM E 136 for combustion characteristics. I. Glazing: Comply with requirements in Section "Glazing." 2.7 FABRICATION A. Fabricate hollow-metal work to be rigid and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for metal thickness. Where practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at Project site, clearly identify work that cannot be permanently factory assembled before shipment. B. Hollow-Metal Doors: 1. Steel-Stiffened Door Cores: Provide minimum thickness inch, steel vertical stiffeners of same material as face sheets extending full-door height, with vertical webs spaced not more than 6 inches apart. Spot weld to face sheets no more than 5 inches o.c. Fill spaces between stiffeners with glass- or mineral-fiber insulation. 2. Fire Door Cores: As required to provide fire-protection and temperature-rise ratings indicated. 3. Vertical Edges for Single-Acting Doors: Bevel edges 1/8 inch in 2 inches. 4. Astragals: Provide overlapping astragal on one leaf of pairs of doors where required by NFPA 80 for fire-performance rating or where indicated. Extend minimum 3/4 inch beyond edge of door on which astragal is mounted or as required to comply with published listing of qualified testing agency. C. Hollow-Metal Frames: Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames. 1. Sidelight and Transom Bar Frames: Provide closed tubular members with no visible face seams or joints, fabricated from same material as door frame. Fasten members at crossings and to jambs by butt welding. 2. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners unless otherwise indicated. 3. Grout Guards: Weld guards to frame at back of hardware mortises in frames to be grouted. 4. Floor Anchors: Weld anchors to bottoms of jambs with at least four spot welds per anchor; however, for slip-on drywall frames, provide anchor clips or countersunk holes at bottoms of jambs. 5. Jamb Anchors: Provide number and spacing of anchors as follows: HOLLOW METAL DOORS AND FRAMES

6 a. Masonry Type: Locate anchors not more than 16 inches from top and bottom of frame. Space anchors not more than 32 inches o.c., to match coursing, and as follows: 1) Two anchors per jamb up to 60 inches high. 2) Three anchors per jamb from 60 to 90 inches high. 3) Four anchors per jamb from 90 to 120 inches high. 4) Four anchors per jamb plus one additional anchor per jamb for each 24 inches or fraction thereof above 120 inches high. b. Stud-Wall Type: Locate anchors not more than 18 inches from top and bottom of frame. Space anchors not more than 32 inches o.c. and as follows: 1) Three anchors per jamb up to 60 inches high. 2) Four anchors per jamb from 60 to 90 inches high. 3) Five anchors per jamb from 90 to 96 inches high. 4) Five anchors per jamb plus one additional anchor per jamb for each 24 inches or fraction thereof above 96 inches high. c. Compression Type: Not less than two anchors in each frame. d. Postinstalled Expansion Type: Locate anchors not more than 6 inches from top and bottom of frame. Space anchors not more than 26 inches o.c. 6. Head Anchors: Two anchors per head for frames more than 42 inches wide and mounted in metal-stud partitions. 7. Door Silencers: Except on weather-stripped frames, drill stops to receive door silencers as follows. Keep holes clear during construction. a. Single-Door Frames: Drill stop in strike jamb to receive three door silencers. b. Double-Door Frames: Drill stop in head jamb to receive two door silencers. D. Fabricate concealed stiffeners and edge channels from either cold- or hot-rolled steel sheet. E. Hardware Preparation: Factory prepare hollow-metal work to receive templated mortised hardware; include cutouts, reinforcement, mortising, drilling, and tapping according to SDI A250.6, the Door Hardware Schedule, and templates. 1. Reinforce doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. 2. Comply with applicable requirements in SDI A250.6 and BHMA A for preparation of hollow-metal work for hardware. F. Stops and Moldings: Provide stops and moldings around glazed lites and louvers where indicated. Form corners of stops and moldings with butted or mitered hairline joints. 1. Single Glazed Lites: Provide fixed stops and moldings welded on secure side of hollowmetal work. 2. Multiple Glazed Lites: Provide fixed and removable stops and moldings so that each glazed lite is capable of being removed independently. 3. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and frames. 4. Provide loose stops and moldings on inside of hollow-metal work. 5. Coordinate rabbet width between fixed and removable stops with glazing and installation types indicated. HOLLOW METAL DOORS AND FRAMES

7 2.8 STEEL FINISHES A. Prime Finish: Clean, pretreat, and apply manufacturer's standard primer. 1. Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer complying with SDI A250.10; recommended by primer manufacturer for substrate; compatible with substrate and field-applied coatings despite prolonged exposure. 2.9 ACCESSORIES A. Louvers: Provide louvers for interior doors, where indicated, which comply with SDI 111C, with blades or baffles formed of inch- thick, cold-rolled steel sheet set into inchthick steel frame. 1. Sightproof Louver: Stationary louvers constructed with inverted-v or inverted-y blades. 2. Fire-Rated Automatic Louvers: Louvers constructed with movable blades closed by actuating fusible link, and listed and labeled for use in fire-rated door assemblies of type and fire-resistance rating indicated by same qualified testing and inspecting agency that established fire-resistance rating of door assembly. B. Mullions and Transom Bars: Join to adjacent members by welding or rigid mechanical anchors. C. Grout Guards: Formed from same material as frames, not less than inch thick. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work. B. Examine roughing-in for embedded and built-in anchors to verify actual locations before frame installation. C. Prepare written report, endorsed by Installer, listing conditions detrimental to performance of the Work. D. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 PREPARATION A. Remove welded-in shipping spreaders installed at factory. Restore exposed finish by grinding, filling, and dressing, as required to make repaired area smooth, flush, and invisible on exposed faces. B. Drill and tap doors and frames to receive nontemplated, mortised, and surface-mounted door hardware. HOLLOW METAL DOORS AND FRAMES

8 3.3 INSTALLATION A. General: Install hollow-metal work plumb, rigid, properly aligned, and securely fastened in place. Comply with Drawings and manufacturer's written instructions. B. Hollow-Metal Frames: Install hollow-metal frames of size and profile indicated. Comply with SDI A as required by standards specified. 1. Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged. a. At fire-rated openings, install frames according to NFPA 80. b. Where frames are fabricated in sections because of shipping or handling limitations, field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces. c. Install frames with removable stops located on secure side of opening. d. Install door silencers in frames before grouting. e. Remove temporary braces necessary for installation only after frames have been properly set and secured. f. Check plumb, square, and twist of frames as walls are constructed. Shim as necessary to comply with installation tolerances. g. Field apply bituminous coating to backs of frames that will be filled with grout containing antifreezing agents. 2. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor, and secure with postinstalled expansion anchors. a. Floor anchors may be set with power-actuated fasteners instead of postinstalled expansion anchors if so indicated and approved on Shop Drawings. 3. Metal-Stud Partitions: Solidly pack mineral-fiber insulation inside frames. 4. Masonry Walls: Coordinate installation of frames to allow for solidly filling space between frames and masonry with grout. 5. Concrete Walls: Solidly fill space between frames and concrete with mineral-fiber insulation. 6. In-Place Concrete : Secure frames in place with postinstalled expansion anchors. Countersink anchors, and fill and make smooth, flush, and invisible on exposed faces. 7. In-Place Metal or Wood-Stud Partitions: Secure slip-on drywall frames in place according to manufacturer's written instructions. 8. Installation Tolerances: Adjust hollow-metal door frames for squareness, alignment, twist, and plumb to the following tolerances: a. Squareness: Plus or minus 1/16 inch, measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head. b. Alignment: Plus or minus 1/16 inch, measured at jambs on a horizontal line parallel to plane of wall. c. Twist: Plus or minus 1/16 inch, measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall. d. Plumbness: Plus or minus 1/16 inch, measured at jambs at floor. C. Hollow-Metal Doors: Fit hollow-metal doors accurately in frames, within clearances specified below. Shim as necessary. 1. Non-Fire-Rated Steel Doors: HOLLOW METAL DOORS AND FRAMES

9 a. Between Door and Frame Jambs and Head: 1/8 inch plus or minus 1/32 inch. b. Between Edges of Pairs of Doors: 1/8 inch to 1/4 inch plus or minus 1/32 inch. c. At Bottom of Door: 5/8 inch plus or minus 1/32 inch. d. Between Door Face and Stop: 1/16 inch to 1/8 inch plus or minus 1/32 inch. 2. Fire-Rated Doors: Install doors with clearances according to NFPA Smoke-Control Doors: Install doors and gaskets according to NFPA 105. D. Glazing: Comply with installation requirements in Section "Glazing" and with hollowmetal manufacturer's written instructions. 1. Secure stops with countersunk flat- or oval-head machine screws spaced uniformly not more than 9 inches o.c. and not more than 2 inches o.c. from each corner. 3.4 ADJUSTING AND CLEANING A. Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including hollow-metal work that is warped, bowed, or otherwise unacceptable. B. Remove grout and other bonding material from hollow-metal work immediately after installation. C. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer. D. Metallic-Coated Surface Touchup: Clean abraded areas and repair with galvanizing repair paint according to manufacturer's written instructions. E. Factory-Finish Touchup: Clean abraded areas and repair with same material used for factory finish according to manufacturer's written instructions. F. Touchup Painting: Cleaning and touchup painting of abraded areas of paint are specified in painting Sections. END OF SECTION HOLLOW METAL DOORS AND FRAMES

10 SECTION FLUSH WOOD DOORS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Solid-core doors with wood-veneer faces. 2. Factory fitting flush wood doors to frames and factory machining for hardware. 1.3 ACTION SUBMITTALS A. Product Data: For each type of door. Include details of core and edge construction and trim for openings. B. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door; construction details not covered in Product Data; and the following: 1. Dimensions and locations of blocking. 2. Dimensions and locations of mortises and holes for hardware. 3. Dimensions and locations of cutouts. 4. Undercuts. 5. Requirements for veneer matching. 6. Doors to be factory finished and finish requirements. 7. Fire-protection ratings for fire-rated doors. C. Schedule: Provide a schedule of Wood doors work prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings. Coordinate with final Door Hardware Schedule. 1. Provide to section for inclusion with submittal D. Samples for Initial Selection: For factory-finished doors. E. Samples for Verification: 1. Factory finishes applied to actual door face materials, approximately 8 by 10 inches for each material and finish. 2. Louver blade and frame sections, 6 inches long, for each material and finish specified. 3. Frames for light openings, 6 inches long, for each material, type, and finish required. FLUSH WOOD DOORS

11 1.4 INFORMATIONAL SUBMITTALS A. Sample Warranty: For special warranty. 1.5 DELIVERY, STORAGE, AND HANDLING A. Comply with requirements of referenced standard and manufacturer's written instructions. B. Package doors individually in plastic bags or cardboard cartons. C. Mark each door on top rail with opening number used on Shop Drawings. 1.6 FIELD CONDITIONS A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during remainder of construction period. B. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining temperature between 60 and 90 deg F and relative humidity between 25 and 55 percent during remainder of construction period. 1.7 WARRANTY A. Special Warranty: Manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. Warping (bow, cup, or twist) more than 1/4 inch in a 42-by-84-inch section. b. Telegraphing of core construction in face veneers exceeding 0.01 inch in a 3-inch span. 2. Warranty shall also include installation and finishing that may be required due to repair or replacement of defective doors. 3. Warranty Period for Solid-Core Interior Doors: Life of installation. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1. Graham Wood Doors; an Assa Abloy Group company. 2. Lambton Doors. 3. Marshfield Door Systems, Inc. FLUSH WOOD DOORS

12 4. Oshkosh Doors 5. Algoma. B. Source Limitations: Obtain flush wood doors from single manufacturer. 2.2 FLUSH WOOD DOORS, GENERAL A. Quality Standard: In addition to requirements specified, comply with AWI's, AWMAC's, and WI's "Architectural Woodwork Standards." 1. Provide AWI Quality Certification and WI Certified Compliance Labels indicating that doors comply with requirements of grades specified. 2. Contract Documents contain selections chosen from options in quality standard and additional requirements beyond those of quality standard. Comply with those selections and requirements in addition to quality standard. B. WDMA I.S.1-A Performance Grade: Heavy Duty. C. WDMA I.S.1-A Performance Grade: 1. Heavy Duty unless otherwise indicated. D. Fire-Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252 or UL 10C. 1. Oversize Fire-Rated Door Assemblies: For units exceeding sizes of tested assemblies, provide certification by a qualified testing agency that doors comply with standard construction requirements for tested and labeled fire-rated door assemblies except for size. 2. Temperature-Rise Limit: At vertical exit enclosures and exit passageways, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F above ambient after 30 minutes of standard fire-test exposure. 3. Cores: Provide core specified or mineral core as needed to provide fire-protection rating indicated. 4. Edge Construction: Provide edge construction with intumescent seals concealed by outer stile. Comply with specified requirements for exposed edges, Category A. 5. Pairs: Provide fire-retardant stiles that are listed and labeled for applications indicated without formed-steel edges and astragals. Provide stiles with concealed intumescent seals. Comply with specified requirements for exposed edges. 6. Pairs: Finish steel edges and astragals with baked enamel same color as doors. E. Smoke- and Draft-Control Door Assemblies: Listed and labeled for smoke and draft control, based on testing according to UL F. Mineral-Core Doors: 1. Core: Noncombustible mineral product complying with requirements of referenced quality standard and testing and inspecting agency for fire-protection rating indicated. 2. Edge Construction: At hinge stiles, provide laminated-edge construction with improved screw-holding capability and split resistance. Comply with specified requirements for exposed edges. FLUSH WOOD DOORS

13 a. Screw-Holding Capability: 475 lb. Per WDMA T.M VENEER-FACED DOORS FOR TRANSPARENT FINISH A. Interior Solid-Core Doors 1. Grade: Premium, with Grade A faces. 2. Species: Red Oak. 3. Cut: Plain Sliced 4. Exposed Vertical Edges: Same species as faces - edge Type A. 5. Core: Particleboard. ANSI A208.1 Grade 1 LD-2 ( 32 pound density) 6. Construction: Five plies. Stiles and rails are bonded to core, then entire unit is abrasive planed before veneering. 7. Veneer all six sides on doors less than 6-6 tall 8. Adhesives: Type I per WDMA T.M WDMA I.S.1-A Performance Grade: Heavy Duty. 2.4 LIGHT FRAMES AND LOUVERS A. Louvers: Door manufacturer's standard metal louvers, unless otherwise indicated, and of size indicated, steel 20 gauge and factory provided for field finish. B. Light Openings: 20 gauge low profile for flush to the door look; factory primed, ready for field finish. 1. Manufacturers: a. Anemostat b. National Guard c. Pemko 2.5 FABRICATION A. Factory fit doors to suit frame-opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated. 1. Comply with NFPA 80 requirements for fire-rated doors. B. Factory machine doors for hardware that is not surface applied. Locate hardware to comply with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop Drawings, BHMA W, and hardware templates. 1. Coordinate with hardware mortises in metal frames to verify dimensions and alignment before factory machining. 2. Metal Astragals: Factory machine astragals and formed-steel edges for hardware for pairs of fire-rated doors. C. Openings: Factory cut and trim openings through doors. 1. Light Openings: Trim openings with moldings of material and profile indicated. 2. Glazing: Factory install glazing in doors indicated to be factory finished. Comply with applicable requirements in Section "Glazing." 3. Louvers: Factory install louvers in prepared openings. FLUSH WOOD DOORS

14 2.6 FACTORY FINISHING A. General: Comply with referenced quality standard for factory finishing. Complete fabrication, including fitting doors for openings and machining for hardware that is not surface applied, before finishing. 1. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may be omitted on top and bottom edges, edges of cutouts, and mortises. B. Factory finish all 6 sides on doors less than 6 6 tall. C. Factory finish doors that are indicated to receive transparent finish. D. Factory finish doors where indicated in schedules or on Drawings as factory finished. E. Use only paints and coatings that comply with the testing and product requirements of the California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers." F. Transparent Finish: 1. Grade: Custom. 2. Finish: AWI's, AWMAC's, and WI's "Architectural Woodwork Standards" System 9, UV curable, acrylated epoxy, polyester, or urethane System 10, UV curable, water based or System 11, catalyzed polyurethane Insert finish designation. 3. Staining: As selected by Architect from manufacturer's full range. 4. Effect: Semifilled finish, produced by applying an additional finish coat to partially fill the wood pores. 5. Sheen: Semigloss. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine doors and installed door frames, with Installer present, before hanging doors. 1. Verify that installed frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs. 2. Reject doors with defects. B. Proceed with installation only after unsatisfactory conditions have been corrected. 3.2 INSTALLATION A. Hardware: For installation, see Section "Door Hardware." B. Installation Instructions: Install doors to comply with manufacturer's written instructions and referenced quality standard, and as indicated. 1. Install fire-rated doors according to NFPA Install smoke- and draft-control doors according to NFPA 105. FLUSH WOOD DOORS

15 C. Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted for firerated doors. Machine doors for hardware. Seal edges of doors, edges of cutouts, and mortises after fitting and machining. 1. Clearances: Provide 1/8 inch at heads, jambs, and between pairs of doors. Provide 1/8 inch from bottom of door to top of decorative floor finish or covering unless otherwise indicated. Where threshold is shown or scheduled, provide 1/4 inch from bottom of door to top of threshold unless otherwise indicated. a. Comply with NFPA 80 for fire-rated doors. 2. Bevel non-fire-rated doors 1/8 inch in 2 inches at lock and hinge edges. 3. Bevel fire-rated doors 1/8 inch in 2 inches at lock edge; trim stiles and rails only to extent permitted by labeling agency. D. Factory-Fitted Doors: Align in frames for uniform clearance at each edge. E. Factory-Finished Doors: Restore finish before installation if fitting or machining is required at Project site. 3.3 ADJUSTING A. Operation: Rehang or replace doors that do not swing or operate freely. B. Finished Doors: Replace doors that are damaged or that do not comply with requirements. Doors may be repaired or refinished if Work complies with requirements and shows no evidence of repair or refinishing. END OF SECTION FLUSH WOOD DOORS

16 PART 1 GENERAL 1.01 RELATED DOCUMENTS SECTION ACCESS DOORS A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division-l Specification sections, apply to work of this Section SUMMARY A. Extent, location, and size of each type of access door required indicated on drawings and herein. B. Building in of anchors and grouting of frames set in masonry construction specified in Division 4. C. Roof hatches specified in Division SUBMITTALS A. Product Data: Submit manufacturer's technical data and installation instructions for each type of access door assembly, including setting drawings, templates, instructions and directions for installation of anchorage devices. 1. Include complete schedule, including types, general locations, sizes, wall and ceiling construction details, finishes, latching or locking provisions, and other data pertinent to installation. 2. Verification: Obtain specific locations and sizes for required access doors from trades requiring access to concealed equipment, and indicate on submittal schedule. 3. Special Sizes Access Doors: Use where required or requested; indicate on schedule. B. Shop Drawings: Submit shop drawings for fabrication and installation of customized access doors and frames, including details of each frame type, elevations of door design types, anchorage and accessory items. C. Samples: 3" x 5" min. size, of each panel face material showing factory- finished color and texture QUALITY ASSURANCE A. Fire-Resistance Ratings: Wherever fire-resistance classification indicated, provide access door assembly with panel door, frame, hinge, and latch from manufacturers listed in Underwriters Laboratories, Inc.; "Building Materials Directory" for rating shown. 1. Provide UL label on each fire-rated access door. B. Size Variations: Obtain Architect's acceptance of manufacturer's standard size units which may vary slightly from sizes indicated. ACCESS DOORS

17 C. Coordination: 1. Furnish inserts and anchoring devices built into other work for installation of access doors. 2. Coordinate delivery with other work to avoid delay. D. Certificate of Compliance: Submit, as part of Shop Drawings, certification from manufacturer of product or materials furnished herein, stating that product(s) and / or material (s) being furnished comply with technical provisions contained herein. 1. Any and all deviations from technical provisions of specifications shall be specifically noted. E. Producer's Statement of Applicability: Submit from manufacturer or other producer, a written-certified statement that producer reviewed proposed application of product on Project. 1. Statement shall state that producer agrees with or does not object to Architect's specification and Contractor's selection of product for use in Work. 2. Statement also states that proposed application of product on project is suitable and proper. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide access doors by one of following: 1. Bar-Co., Inc. 2. J.L. Industries 3. Karp Associates, Inc. 4. Milcor Div.; Inryco, Inc. 5. Nystrom, Inc MATERIALS AND FABRICATION A. General: Furnish each access door assembly manufactured as integral unit, complete with all parts and ready for installation. B. Steel Access Doors and Frames: 1. Fabricate units of continuous welded steel construction, unless otherwise indicated. 2. Grind welds smooth and flush with adjacent surfaces. 3. Furnish attachment devices and fasteners of type required to secure access panels to types of support shown. 4. Steel Frames: Unless noted otherwise, fabricate from 16-gage steel. 5. Stainless Steel Frames: Where indicated fabricate 16-gage, #4 satin finished stainless steel, as indicated. 6. Fabricate frame with exposed flange nominal l" wide around perimeter of frame for units installed in following construction: a. Exposed masonry. b. Exposed concrete. c. Drywall finish. d. Ceramic tile finish. ACCESS DOORS

18 7. For gypsum drywall or gypsum plaster, furnish perforated frames with drywall bead. 8. For installation in masonry construction, furnish frames with adjustable metal masonry anchors. 9. For full-bed plaster applications, furnish frames with galvanized expanded metal lath and exposed casing bead, welded to perimeter of frame. C. "Steel" Flush Panel Doors: 1. Unless noted otherwise fabricate from min. 14-gage sheet steel, with concealed spring hinges or concealed continuous piano hinge set to open 175 o. 2. Finish with manufacturer's factory-applied prime paint. D. Stainless Steel" Flush Panel Doors: 1. Where indicated fabricate from min. 14-gage stainless steel sheet, with concealed spring hinges or concealed piano hinge set to open 175 o. 2. Buff exposed surfaces to #4 satin finish. E. Fire-Rated Flush Panel Doors: 1. For fire-rated units, provide manufacturer's standard insulated flush panel/doors, with continuous piano hinge and self-closing mechanism. F. Locking Devices: 1. Furnish flush, screwdriver-operated cam locks of number required to hold door in flush, smooth plane when closed. 2. Provide one mortised cylinder lock per access door. a. Furnish 2 keys per lock. b. Key all locks alike, unless otherwise scheduled. G. Door Release: 1. Each door access door 24" and larger in size, shall be equipped with an interior latch release system so arranged to prevent entrapment of individual(s) behind door. PART 3 EXECUTION 3.01 INSTALLATION A. Comply with manufacturer's instructions for installation of access doors. B. Coordinate installation with work of other trades. C. Set frames accurately in position and securely attach to supports with face panels plumb or level in relation to adjacent finish surfaces. D. Where access doors are scheduled to be installed in fire or smoke rated walls, ceilings or assemblies, access door shall be self-closing, self latching and have a rating equal to or greater than wall, ceiling, or assembly in which door is being placed. ACCESS DOORS

19 3.02 ADJUST AND CLEAN A. Adjust hardware and panels after installation for proper operation. B. Remove and replace panels or frames which are warped, bowed or otherwise damaged SCHEDULE A. Provide and install access doors for each condition and location indicated on drawings and as listed below: Application Quantity Size Fire Rating Material Wall (Chase) Applications Access to mechanical system gate valves Access to controls-showers and tubs Access to roof drain leader cleanouts 1 per valve 12"X12" See Plan Stainless 1 per unit 12"X12" See Plan Stainless 1 per cleanout 16"X16" See Plan Stainless Access to Can Wash Hose Bibb Access through Smoke Partitions 1 per hose bibb 1 per smoke part. 12"X12" See Plan Stainless 48"X48" Yes Primed Steel Ceiling Applications: Access through fire rated assembly 1 per room 24"X36" YES Primed Steel Access through plaster ceiling 1 per room 24"X36" See Plan Primed Steel Access through gypsum board ceiling 1 per room 24"X36" See Plan Primed Steel Miscellaneous Areas: Where shown or indicated on drawings as indicated as indicated See Plan Primed Steel; U.N. ACCESS DOORS

20 B. In addition to units listed above, provide and install the following in locations to be designated by the Architect and as required for access to systems components: Application Quantity Size Fire Rating Material As required 2 each 12"X12" Yes Stainless As required 2 each 12"X12" No Stainless As required 2 each 24"X36" Yes Primed Steel As required 2 each 24"X36" No Primed Steel END OF SECTION ACCESS DOORS

21 SECTION ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Exterior storefront framing. 2. Exterior manual-swing entrance doors and door-frame units. 1.3 DEFINITIONS A. ADA/ABA Accessibility Guidelines: U.S. Architectural & Transportation Barriers Compliance Board's "Americans with Disability Act (ADA) and Architectural Barriers Act (ABA) Accessibility Guidelines for Buildings and Facilities." 1.4 PERFORMANCE REQUIREMENTS A. General Performance: Aluminum-framed systems shall withstand the effects of the following performance requirements without exceeding performance criteria or failure due to defective manufacture, fabrication, installation, or other defects in construction: 1. Movements of supporting structure indicated on Drawings including, but not limited to, story drift and deflection from uniformly distributed and concentrated live loads. 2. Dimensional tolerances of building frame and other adjacent construction. 3. Failure includes the following: a. Deflection exceeding specified limits. b. Thermal stresses transferring to building structure. c. Framing members transferring stresses, including those caused by thermal and structural movements to glazing. d. Glazing-to-glazing contact. e. Noise or vibration created by wind and by thermal and structural movements. f. Loosening or weakening of fasteners, attachments, and other components. g. Sealant failure. h. Failure of operating units. B. Delegated-Design Submittal: Engineering Responsibility: Engage a qualified professional engineer to prepare, design calculations, shop drawings, and other structural data. Shop drawings shall bear the seal ALUMINUM FRAMED ENTRANCES AND STOREFRONTS

22 and signature of professional Engineer, or attach a letter bearing the seal and signature of professional Engineer substantiating the design information C. Structural Loads: a. Wind Loads: See sheet S1.0- and additional code requirements D. Deflection of Framing Members: 1. Deflection Normal to Wall Plane: Limited to edge of glass in a direction perpendicular to glass plane shall not exceed L/175 of the glass edge length for each individual glazing lite or an amount that restricts edge deflection of individual glazing lites to 3/4 inch, whichever is less. 2. Deflection Parallel to Glazing Plane: Limited to L/360 of clear span or 1/8 inch, whichever is smaller. E. Structural-Test Performance: Provide aluminum-framed systems tested according to ASTM E 330 as follows: 1. When tested at positive and negative wind-load design pressures, systems do not evidence deflection exceeding specified limits. 2. When tested at 150 percent of positive and negative wind-load design pressures, systems, including anchorage, do not evidence material failures, structural distress, and permanent deformation of main framing members exceeding percent of span. 3. Test Durations: As required by design wind velocity, but not fewer than 10 seconds. F. Air Infiltration: Provide aluminum-framed systems with maximum air leakage through fixed glazing and framing areas of 0.06 cfm/sq. ft. Of fixed wall area when tested according to ASTM E 283 at a minimum static-air-pressure difference of 6.24 lbf/sq. ft. G. Water Penetration under Static Pressure: Provide aluminum-framed systems that do not evidence water penetration through fixed glazing and framing areas when tested according to ASTM E 331 at a minimum static-air-pressure difference of 20 percent of positive wind-load design pressure, but not less than lbf/sq. ft. H. Water Penetration under Dynamic Pressure: Provide aluminum-framed systems that do not evidence water leakage through fixed glazing and framing areas when tested according to AAMA under dynamic pressure equal to 20 percent of positive wind-load design pressure, but not less than lbf/sq. ft. 1. Maximum Water Leakage: No uncontrolled water penetrating aluminum-framed systems or water appearing on systems' normally exposed interior surfaces from sources other than condensation. Water leakage does not include water controlled by flashing and gutters that is drained to exterior and water that cannot damage adjacent materials or finishes. I. Thermal Movements: Provide aluminum-framed systems that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss. 1. Temperature Change (Range): 120 deg F, ambient; 180 deg F, material surfaces. ALUMINUM FRAMED ENTRANCES AND STOREFRONTS

23 2. Test Performance: No buckling; stress on glass; sealant failure; excess stress on framing, anchors, and fasteners; or reduction of performance when tested according to AAMA a. High Exterior Ambient-Air Temperature: That which produces an exterior metalsurface temperature of 180 deg F b. Low Exterior Ambient-Air Temperature: 0 deg F (minus 18 deg C). 3. Interior Ambient-Air Temperature: 75 deg F (24 deg C). J. Condensation Resistance: Provide aluminum-framed systems with fixed glazing and framing areas having condensation-resistance factor (CRF) of not less than 66 when tested according to AAMA K. Structural Sealant: Capable of withstanding tensile and shear stresses imposed by aluminumframed systems without failing adhesively or cohesively. When tested for preconstruction adhesion and compatibility, cohesive failure of sealant shall occur before adhesive failure. 1. Adhesive failure occurs when sealant pulls away from substrate cleanly, leaving no sealant material behind. 2. Cohesive failure occurs when sealant breaks or tears within itself but does not separate from each substrate because sealant-to-substrate bond strength exceeds sealant's internal strength. 1.5 ACTION SUBMITTALS A. Product Data: For each type of product indicated. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes for aluminumframed systems. B. Shop Drawings: For aluminum-framed systems. Include plans, elevations, sections, details, and attachments to other work. 1. Include details of provisions for system expansion and contraction and for drainage of moisture in the system to the exterior. 2. For entrance doors, include hardware schedule and indicate operating hardware types, functions, quantities, and locations. C. Samples for Initial Selection: For units with factory-applied color finishes. D. Other Action Submittals: 1. Entrance Door Hardware Schedule: Prepared by or under the supervision of supplier, detailing fabrication and assembly of entrance door hardware, as well as procedures and diagrams. Coordinate final entrance door hardware schedule with doors, frames, and related work to ensure proper size, thickness, hand, function, and finish of entrance door hardware. E. Delegated-Design Submittal: Engineering Responsibility: Engage a qualified professional engineer to prepare, design calculations, shop drawings, and other structural data. Shop drawings shall bear the seal ALUMINUM FRAMED ENTRANCES AND STOREFRONTS

24 and signature of professional Engineer, or attach a letter bearing the seal and signature of professional Engineer substantiating the design information 1. Detail fabrication and assembly of aluminum-framed systems. 2. Include design calculations. 1.6 INFORMATIONAL SUBMITTALS A. Qualification Data: For qualified Installer. B. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency, for aluminum-framed systems, indicating compliance with performance requirements. C. Warranties: Sample of special warranties. 1.7 CLOSEOUT SUBMITTALS A. Maintenance Data: For aluminum-framed systems to include in maintenance manuals. 1.8 QUALITY ASSURANCE A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for installation of units required for this Project. B. Engineering Responsibility: Engage a qualified professional engineer to prepare, design calculations, shop drawings, and other structural data. C. Product Options: Information on Drawings and in Specifications establishes requirements for systems' aesthetic effects and performance characteristics. Aesthetic effects are indicated by dimensions, arrangements, alignment, and profiles of components and assemblies as they relate to sightlines, to one another, and to adjoining construction. Performance characteristics are indicated by criteria subject to verification by one or more methods including preconstruction testing, field testing, and in-service performance. 1. Do not revise intended aesthetic effects, as judged solely by Architect, except with Architect's approval. If revisions are proposed, submit comprehensive explanatory data to Architect for review. D. Accessible Entrances: Comply with applicable provisions in the U.S. Architectural & Transportation Barriers Compliance Board's ADA-ABA Accessibility Guidelines. E. Source Limitations for Aluminum-Framed Systems: Obtain from single source from single manufacturer. F. Structural-Sealant Glazing: Comply with ASTM C 1401, "Guide for Structural Sealant Glazing" for design and installation of structural-sealant-glazed systems. G. Preinstallation Conference: Conduct conference at Project site. ALUMINUM FRAMED ENTRANCES AND STOREFRONTS

25 1.9 PROJECT CONDITIONS A. Field Measurements: Verify actual locations of structural supports for aluminum-framed systems by field measurements before fabrication and indicate measurements on Shop Drawings WARRANTY A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of aluminum-framed systems that do not comply with requirements or that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. Structural failures including, but not limited to, excessive deflection. b. Noise or vibration caused by thermal movements. c. Deterioration of metals, metal finishes, and other materials beyond normal weathering. d. Adhesive or cohesive sealant failures. e. Water leakage through fixed glazing and framing areas. f. Failure of operating components. 2. Warranty Period: Five years from date of Substantial Completion. B. Special Finish Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components on which finishes do not comply with requirements or that fail in materials or workmanship within specified warranty period. Warranty does not include normal weathering. 1. Warranty Period: 10 years from date of Substantial Completion. PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Basis-of-Design Product: Subject to compliance with requirements, provide EFCO Series 433 Outside set and Outside glazed comparable product by one of the following: 1. EFCO Corporation. 2. Kawneer North America; an Alcoa company. 3. Vistawall Architectural Products; The Vistawall Group; a Bluescope Steel company. 4. YKK AP America Inc. 2.2 MATERIALS A. Aluminum: Alloy and temper recommended by manufacturer for type of use and finish indicated. 1. Sheet and Plate: ASTM B Extruded Bars, Rods, Profiles, and Tubes: ASTM B Extruded Structural Pipe and Tubes: ASTM B Structural Profiles: ASTM B 308/B 308M. ALUMINUM FRAMED ENTRANCES AND STOREFRONTS