Insulated Panels. CI/SfB. September Thermatile System. Kingspan Insulated Facade Systems. Building to the Power of.

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1 Insulated Panels CI/SfB (47) Nh2 September 2008 Thermatile System Kingspan Insulated Facade Systems Building to the Power of Insurer Approved System

2 Tile Colour: Rose Offers increased visual options and design flexibility 2

3 Introduction 4 Product Data 8 Model Specifications 18 Introduction Construction Details 23 Panel Dimensions 24 Drip Detail 25 External Corner Detail 26 Eaves Detail 27 Parapet Detail 28 Verge Detail 29 Thermatile to Curtain Wall Head Detail 30 Thermatile to Curtain Wall Sill Abutment Detail 31 Thermatile to Curtain Wall Jamb Abutment Detail 32 Door Head Detail 33 Door Jamb Abutment Detail 34 Internal Corner Detail 35 Recessed Window Sill Detail 36 Recessed Window Head Detail 37 Stepped AWP Jamb Abutment Detail 38 Stepped Masonry Jamb Abutment Detail 39 Product Data Model Specifications 3 Construction Details

4 System Accreditations: Certified to LPS 1181 EXT-B Insurer Approved System Passed CWCT standard test method for rainscreens Passed BSEN : 2003 for air permeability, wind & static water Independently structurally tested and certified by BRE as fit for purpose, including high rise construction, anywhere in UK and Ireland Independently tested and approved for durability to ASTMD951 (water) and IEC (salt mist) Tile Colour: Flame System Benefits: Fully guaranteed system Offers design flexibility High performance thermal insulation built-in Easily integrates with other components Cost effective Fast and simple installation Eliminates the need for wet trades on sites Easily used to "Dress" elevations to secure inner city planning approvals Acoustically efficient Full technical support offered by Kingspan Full installation training and on-site support available 100% performance over the life of the building Fully compliant with Building Regulations and Standards Accelerates internal fit-out, facilitating earlier project handover and increased income stream Suitable for a variety of applications - Commercial, Retail, Education, Healthcare, Student Accommodation, etc Suitable for refurbishment projects 4

5 Kingspan, Thermatile the market is leader supplied in directly Insulated by Kingspan. Roof and Wall Panel Systems is advancing facade technology by introducing a unique The complete system system that offers consists designers of our insurer all the approved benefits of constructing with insulated panels, but also offers increased visual insulated flexibility panel, support with the brackets use of and ceramic other tiles fixings, in as a tile hanging type application. well as the ceramic tiles. The system can easily integrate Kingspan with other elements Increasing such doors, Visual windows, Options apertures, Creating Unique Architecture brick/stonework and glazing. Kingspan Thermatile is a completely unique facade system. Design and aesthetics make architecture distinct or even It is an innovative and modern method of construction. unique. However, a basic requirement for a successful long The system offers designers all the benefits of constructing term solution, is practical, weather resistant and low with insulated panels, but importantly also offers increased maintenance materials. The range of architectural ceramic visual options and flexibility with the use tiles offered in the Kingspan Thermatile system has been of ceramic tiles in a tile hanging type application. developed to meet the highest design and functional standards. The range is wide, offering diverse design Architects all over the world, especially in mainland Europe, possibilities whilst high quality raw materials and have recognised the aesthetic appeal and design flexibility of manufacturing know-how ensure product longevity. ceramic tiles. The natural beauty and symmetry of the tiles lies in the precise and clean lines achieved without overlapping. The stark contrast of the joint and the smooth tile, enhance the visual allure of the facade. It is as a result of this feature that landmark buildings can now be easily created using the Kingspan Thermatile system. Introduction 5

6 Tile Colour: Flame Application The KS1000 TT Thermatile Wall and Facade system is secret fixed with the insulated panels laid vertically. Suitable for all building applications except where there are low temperature internal conditions. KS1000 TT 1000mm cover width Core thickness 6

7 Product Data : Panel Core Thickness (mm) 45 70* 80** Weight kg/m /0.4 steel * This panel thickness complies with Building Regulations Part L2A (England & Wales) ** This panel thickness complies with Building (Scotland) Regulations Section 6 Weights include tiles and accessories Product Tolerance Length -5mm +5mm Width -2mm +2mm Thickness -2mm +2mm End Squareness -3mm +3mm Flatness (per metre) -2mm +2mm Available Lengths Standard lengths 1.8 to 12 metres. Panels less than 1.8m long can be supplied and are subject to an extra charge. These panels cannot be end lapped. 7

8 Materials - Steel Substrate ZA255 Galvalloy hot-dip zinc-aluminium alloy coated steel (= 95% Zn/=5% Al) to BS EN : 1995, Grade Fe E220G with a Z275 zinc coating. Standard external sheet thickness 0.63mm, standard internal sheet thickness 0.4mm. Other thicknesses can be supplied to special order. Coatings - External Weather Sheet Kingspan XL Forté : 200 micron thick high performance coating applied to the weatherside of the panel. Designed to achieve high levels of durability and colour stability, is highly resistant to damage in transit and on-site. Reverse side of sheet coated with a light grey polyester coating. Coatings - Internal Liner Sheet Lining Enamel: 15 micron thick coating developed for use for the internal lining of insulated panels. Standard colour is bright white with an easily cleaned surface. Kingspan XL Forté : 200 micron thick coating used in areas where there is high internal humidity, or a corrosive environment. Stelvetite Food & Hygiene Safe: This is a 120 micron thick chemically inert polymer film bonded to steel suitable for cladding the interior of cold stores, food processing buildings and other hygiene applications. Reverse side of sheet coated with a light grey polyester coating. The sheet is available in either plain or stucco embossed finish. Insulation Core Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP). Available in LPCB approved certified product range, please contact Kingspan Technical Design Bureau. Tile Colour: Flame Performance Thermal Insulation Panel Thickness (mm) U value W/m 2 K * * U -Thermal transmittance W/m 2 K * U-Value calculated in accordance with the method required by the Building Regulations Part L2A (England & Wales) and Building (Scotland) Regulations Section 6 (0.35 U-Value not suitable for Scotland). Seals Factory Applied Side Joint Seal All side joints have a factory applied seal fitted into the groove to automatically seal the joint between panels. 8

9 Biological Kingspan panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious. Fire Steel and aluminium outer and inner facings have Class 1 surface spread of flame to BS 476: Part 7: 1987, and are Class 0, as defined by Building Regulations. KS1000 TT is available with LPCB certification, with steel facings. Firewall specifications to provide fire resistance ratings to BS 476: Part 22: 1987 are available on request from Kingspan Technical Design Bureau or visit our web site at Acoustics KS1000 TT panels comply with Building Regulations Part E for non-domestic buildings. For residential, domestic, education and healthcare building applications, BB93 and HTM 2045 solutions, consult Kingspan Technical Design Bureau. All KS1000 TT panels have a single figure weighted sound reduction Rw = 25dB. Sound Reduction Index (SRI) Tested Frequency Hz k 2k 4k SRI db (minimum of) Building Regulations & Standards Kingspan insulated roof and wall systems conform to the following Building Regulations and Standards (Non-domestic buildings): i) Approved Document A: Structure (England & Wales) ii) Approved Document B: Fire (England & Wales) iii) Approved Document E: Resistance to the Passage of Sound (England & Wales) iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales) v) Building (Scotland) Regulations section 2: Fire vi Building (Scotland) Regulations section 5: Noise vii) Building (Scotland) Regulations section 6: Energy viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland) Quality & Durability Kingspan Insulated Panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO 9001: 2000 standard, ensuring long term reliability and service life. Guarantees & Warranties Kingspan s Total Guarantee will provide external coating and product warranties and guarantees on an individual project basis. Packing Standard Packing Kingspan wall panels are stacked horizontally (with weather sheet upward). Removable hot melt adhesive is laid between each panel. The top, bottom, sides and ends are protected with polystyrene and timber packing and the entire pack is wrapped in polythene. The number of panels in each pack depends on panel thickness, as shown in the table. Typical pack height is 1100mm. Panel Core Thickness No. panel/pack (max.) Sea Freight Fully timber crated packs are available on projects requiring delivery by sea freight shipping, at additional cost. Alternatively, steel containers can be used. Special loading charges apply. Delivery All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client. Site Installation Procedure Site assembly instructions are available from the Kingspan Technical Design Bureau. Product Data : Panel 9

10 Structural Unfactored Load/Span Table (use calculated design windload values unfactored) SPAN Core Load Uniformly Distributed Loads (kn/m 2 ) CONDITION Thickness Type Span L in Metres (mm ) SINGLE SPAN 45 Pressure Outer Sheet Suction mm steel 70 Pressure Inner Sheet Suction mm steel 80 Pressure L Suction DOUBLE SPAN 45 Pressure Outer Sheet Suction mm steel 70 Pressure Inner Sheet Suction mm steel 80 Pressure L L Suction Notes: 1. Values have been calculated using the limit state method described in the European Recommendations for the Design of Sandwich Panels (ECCS document No ), taking imposed loads, temperature and creep into account. 2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under Structural Performance in the Building Design Section. 3. The Table is for dark coloured panels. 4. The following deflection limits have been used: 5. For intermediate values linear interpolation may be used. 6. The standard fastener pattern is shown in the construction details. A minimum of two fasteners per panel per rail are required. The allowable suction load can be calculated using the procedure shown in the design example under Structural Performance in the Building Design Section. 7. The allowable steelwork tolerance between bearing planes of adjacent sheeting rails is ±5mm. 8. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau. Pressure loading L /150 Suction loading L /150 Tile Colour: Ash 10

11 Product Data : Tile Tile Colour: Flame 11

12 Tile - Colours Typical Specification: Natural unglazed extruded, ceramic facade tiles 15mm thick 25kg/m 3 Tile Colour: 1. Coral 2. Rose 3. Flame 4. Chestnut 5. Ash 6. Slate Please note: illustrated colours are indicative only and subject to printing tolerances. 12

13 Tile - Module Sizes 400 x 200mm, smooth 500 x 250mm, smooth 500 x 280mm, smooth 600 x 250mm, smooth 600 x 280mm, smooth Product Data : Tile & Ireland Module Size Module Size Module Size Module Size Module Size 400 x 200mm 500 x 250mm 500 x 280mm 600 x 250 mm 600 x 280 mm Work size 392 x 204 x 15mm 492 x 254 x 15mm 492 x 284 x 15mm 592 x 254 x 15mm 592 x 284 x 15mm m 2 pieces* 12.5/m 2 8.0m /m /m /m 2 M 2 kg 24.6/m 2 25/m /m /m /m 2 Net area/piece 0.08m m m m m U U U U U Coral U U U U U Rose U U U U U Flame U U U U U Chestnut U U U U U Ash U U U U U Slate * Facade area inclusive of joint Please note that a combination of modules are likely to be needed on an individual project due to windows/door heights/levels etc. 13

14 Tile Colour: Ash Tile Colour: Rose Tile Colour: Slate 14

15 Tile Colour: Rose 1. Starter Support Rail (Ref: KS TT A 41) These support rails are installed at the top and bottom of tile elevation and at openings to carry the ceramic tiles. 2. Intermediate Support Rail (Ref: KS TT A 40) The support rails are installed between tile rows to carry the ceramic tiles. 3. Connection Piece (Ref: KS TT A 42) Butt-Strap connection between aluminium support rails Product Data : Ancillary 4. Compression Spring (Ref: KS TT A 43) These compression springs are installed at the edges of the ceramic tiles. They prevent the tiles from moving and provide vertical spaces. 5. KS TT A Lok Rail Fasteners (Ref: KS TT A FL6) These are used at 500mm centres through a 8mm pre-drilled hole into the face of the panel. 6. PVC Sealant Tape (Ref: KS TT A SVG25) Single sided self-adhesive PVC sealant tape which is applied between the aluminium support rails and panel face. 1 15

16 Accessories Reference No.: KS TT A 40 Description: Intermediate aluminium support rail 2995mm long Application: Installed between panel rows to carry tiles. Set out distance is tile module. Reference No.: KS TT A 41 Description: Upper /lower aluminium support rail 2995mm long Application: Installed at top and bottom of tile elevation (and openings) to carry tiles. Set out distance is tile module deduct 49mm. Reference No.: KS TT A 42 Description: Connection piece Application: "Butt-strap" connection between aluminium support rails (supplied in 50 piece boxes). Reference No.: KS TT A 43 Description: Pressure clip/tile spacer Application: Prevents tiles moving and vertically spaces tiles (supplied in 200 piece boxes). KS TT A 40 KS TT A 41 KS TT A 42 Reference No.: KS TT A 29 Description: Gauge rod (special jig) for support rails Application: To set out 200mm tile rails from front Minimum 3 sets (of 3 jigs) required 3 sets supplied FOC per 600m 2. Reference No.: KS TT A 44 Description: End pressure clip/tile spacer Application: Prevents end tiles moving (supplied in 200 piece boxes). Similar to KS TT A 43 but without spacer legs. Reference No.: KS TT A 26 Description: Gauge rod (special jig) for support rails Application: To set out 280mm tile rails from front. KS TT A 43 Reference No.: KS TT A 39 Description: Gauge rod (special jig) for support rails Application: To set out 250mm tile rails from front. KS TT A 29 16

17 Reference No.: KS TT A Description: Mounting tool Application: Used to "click" tiles onto rails Minimum 2 required. 2 supplied FOC per 600m 2. KS TT A Reference No.: KS TT A FL6 Description: KS TT A Lok rail fastener Application: Used at 500mm centres through 8mm pre-drilled hole into panel face (supplied in 100 s). Reference No.: KS TT A Tool Description: KS TT A Lok fastener fixing tool used to retain Application: KS TT A Lok whilst installing Minimum 2 required. 2 supplied FOC per 600m 2. Reference No.: KS TT A SVG25 Description: Single sided self-adhesive PVC sealant tape Application: Applied between aluminium rails and panels (supplied in 25 lin m rolls). Above accessories are "over and above" the standard flashings, fixings, sealants used for usual panel projects. The KS1000 TT insulated panel is fixed vertically to avoid joints coinciding with KS TT A 40 and KS TT A 41 tile support rails. KS TT A FL6 Product Data : Ancillary The secondary steel framing system supporting the KS1000 TT panel and tile system needs to be designed to accept the dead loads of the complete system as well as the usual live loads. Please note that single elevations of tiles should be ordered in a "single batch" to avoid shading problems. To avoid shortages of tiles due to site breakages from damage / cutting we recommend 3% spares are ordered. KS TT A Tool KS TT A SVG25 17

18 KS1000 TT - Thermatile Insulated Facade System Vertically Laid Standard (Non-corrosive) Internal and External Environments Ref No: 1/5.77/LPS-B Application The following specification is for the KS1000 TT - Thermatile Insulated Facade system laid vertically ready to receive Kingspan s unglazed ceramic tiles on buildings with an internal humidity class is 1 to 4, as defined in BS EN ISO 13788: KS1000 TT Thermatile panels are Loss Prevention Certification Board (LPCB) certified to LPS 1181 Grade B. Materials & Coatings External Weather Sheet Substrate to be 0.63mm thick Z275 hot-dip zinc coated steel to BS EN10147: External coating to be nominal 200 microns thick Plastisol. Colour Goosewing Grey. Reverse to have a light grey polyester coating. Insulation Core To consist of 70mm (England & Wales) or 80mm (Scotland) thick, closed cell, with zero ozone depletion (zero ODP) polyisocyanurate (PIR) insulation. The auto-adhesive properties of the core bond the external and internal sheets together, and control the panel thickness achieved during manufacture. Internal Liner Sheet Substrate to be 0.4mm thick hot-dip zinc coated Steel to BS EN10147: Internal coating to be Lining Enamel, nominal 15 microns thick. Colour - White. Reverse to have a light grey polyester coating. Performance Thermal Insulation The panel must have a thermal transmittance (U value) of 0.35 W/m 2 K (England & Wales) or 0.30 W/m 2 K (Scotland) calculated using the method required by the Building Regulations Part L2. Manufacturers 25 year thermal warranty required. Fire The external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS476: Part 6: 1989 and Part 7: The product has passed all the requirements of LPS 1181: Issue 3, wall lining test. Air Leakage Overall air leakage for complete envelope less than 10m 3 /hr/m 2 at 50Pa. Seals Vertical Panel Joints To be a tongue (male) and groove (female) type of joint with a factory applied weather seal located within the groove (female) section. Junctions Junctions between the roof panel system and walls / penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR or similar, fire rated gun applied canister urethane insulation. Internal face of panel to be air sealed along the full length by an unbroken 6mm diameter bead of gun-grade sealant Scapa Tape, Ref: 0100 or similar. 18 Fasteners Primary All primary fasteners must be self tapping, self drilling screws, manufactured from austenitic Grade 304 stainless steel, and fitted with a 16mm diameter bonded non-ferrous washer. All fasteners to be located through the tongue (male) section of the panel minimum of two per panel per support. To comply with the requirements of BS6399: Part 2: 1997, it may be necessary to provide additional fixings through the male section, in areas of high local suction. Through Fix Where panels have their male sections removed on site, they must be face fixed with a similar type of fastener. The fasteners must be covered by a flashing to maintain the concealed fix appearance. Secondary Flashings to be stitched at 450mm centres (maximum) with carbon steel stitching screws, complete with 14mm diameter bonded non-ferrous washers and colour matched low profiled heads. Tile Rail Fasteners Tile extrusions (Ref No. KS TT A 40 and KS TT A 41) fixed through pre-drilled 8mm diameter holes in external face of insulated KS1000 TT panel with KS TT A FL6 fasteners at maximum 500mm centres. Fasteners General Note Recommended fasteners are available from SFS Intec Limited, Ejot UK Limited, Mage Fasteners Limited, or Ash and Lacy Building Systems Ltd. Tile Colour: Coral

19 Construction Details Accessories Tile extrusions: (Ref No. KS TT A 40 and KS TT A 41) to have one side self-adhesive 25kg/m 3 PVC foam strip applied prior to installation. Pressure clip/tile spacer: (Ref No. KS TT A 43 and KS TT A 44) between facade tiles to prevent movement of tiles once installed. Facade Tile: Kingspan unglazed ceramic tile system. Flashings All external flashings to be made from 0.63mm thick coated to the same specification as the outer sheet of adjacent panels. Colour Standard or alternatively, 0.9mm polyester powder coated aluminium to resemble colouring of external tile face. All flashings to be weather sealed at laps and along the full length by an unbroken bead of 4mm diameter butyl rubber sealant tape, Class A, Ref: NFRC TB36. All flashings to have butt straps and sealed with two unbroken runs of 9mm wide x 3mm thick butyl rubber sealant tape, Class A, Ref: NFRC TB36. AWP fillers to be installed and bedded on silicone sealant, Scapa Tapes Ref: 0004 or similar, at the horizontal joint location with bridging silicone seal applied between AWP filler and supporting structure. All internal flashings to be made from 0.4mm thick steel substrate, to the same specification as the inner sheet, Colour - White. All internal flashings to be air sealed at laps and along the full length by an unbroken bead of 6mm diameter butyl sealant tape, Class A, Ref: NFRC TB36. End laps to be air sealed with PVC backed butyl rubber tape, Scapa Tapes Ref: Vapourflex or similar, or gun-grade sealant Scapa Tapes Ref: 0100 or similar. Panel Lengths Exact lengths to be determined by the cladding contractor from the steelwork drawing, but typically using 6000mm lengths. Construction Requirements Steelwork Tolerance The steel frame must be made and assembled to an accuracy of ±5mm between fixing planes of adjacent sheeting rails. Secondary Steel Support Frame The secondary steel framing system to be designed to accept dead weight of panel, plus tiles, as well as the usual life loads. Installation All fasteners and seals to be of correct specification and installed as indicated on the project construction drawings. Site cut panels must provide accurate, true lines with no distortion, panels to be cut with powered reciprocating type saw and all exposed site cut panels to be treated with a suitable edge protection lacquer. Cut openings for outlets, vents, flues etc. to be the minimum size necessary. Remove all swarf and any foreign matter immediately from the external surface of panels. Panels must be assembled so that joint widths are consistent and parallel. 19 Tile Colour: Ash Insulated Panel Identification & Labelling When the roofing and /or the wall cladding to this building is completed, a label identifying the composition of the insulated panels is to be fitted. This label illustrates the type of Insulated panels fitted, to assist Insurers, Fire Officers, Owners and Occupiers identify the envelope composition. It is a recommendation of the Kingspan Product Guarantee that the insulated panel identification label, which will have a specific project registration number, is installed in an agreed location. The project architect, cladding subcontractor or owner should locate or instruct the location of these labels in an appropriate and accessible location on the building. Safety The contractor is to determine and use a safe method of working throughout the installation and construction period, which complies with HSE & CDM requirements. Model Specifications

20 KS1000 TT - Thermatile Insulated Facade System Vertically Laid Standard (Non-corrosive) Internal and External Environments Ref No: 1/5.77/LPS-B H43 - Metal Composite Panel Cladding/Covering To be read with Preliminaries/General Conditions. Type of Cladding System 127A - Metal Composite Panel Wall Cladding to Walls Drawing reference(s): Supports: Cold rolled rail system designed to suit total cladding system dead load as well as imposed loads Bearing width: Min 50mm. Manufacturer and reference: Kingspan Limited, vertically laid Thermatile system for standard internal and external environments and Loss Prevention Certification Board certified to LPS 1181 Grade B. Test Results: LPS 1181, Issue 3, wall lining tests: Passed all requirements. Panels: Profile reference: KS1000 TT/Zero ODP Insulated Wall Panel. External facings: Material: S220GD+ZA hot-dip zinc/aluminium coated steel to BS EN10214: Thickness: 0.63mm Finish/Colour: 200 micron Plastisol, colour Goosewing Grey. Internal facings: Material: Hot-dip zinc coated steel to BS EN Thickness: 0.4mm Finish/Colour: Lining enamel, colour White. Core insulation: Zero ODP formulation Panel thickness: 70mm. Male/female panel joint sealant: Factory applied weather seal set in rebate. Kingspan AWP filler and neutral cure silicone seal, Scapa Tapes Ref: 0004 or similar, site applied at the end of each panel where flashings pass over the joint. Neutral cure silicone seal, Scapa Tapes Ref: 0004 or similar, to male joints. Fasteners: As determined by clause 220E Number and location: For panels: As determined by clause 197A, but with each panel fixed to each support using not less than two fasteners located through tongue section, as recommended by cladding manufacturer. Tile rail fasteners: Tile extrusions (Ref No. KS TT A 40 and KS TT A 41) fixed through pre-drilled 8mm diameter holes in external face of insulated KS1000 TT panel with KS TT A FL6 fasteners at maximum 500mm centres. Thermal Transmittance (U Value) calculated using the method required by the Building Regulations Part L2 (England & Wales): 0.35 W/m 2 K. Manufacturers 25 year thermal warranty required. Air leakage rate of 10m 3 /hr/m 2 at 50 Pa. Other requirements: Internal face of panel to be air sealed along the full length by an unbroken 6mm diameter bead of gun-grade sealant, Scapa Tapes Ref: 0100 or similar. Accessories: Tile extrusions: (Ref No. KS TT A 40 and KS TT A 41) to have one side self-adhesive 25kg/m 3 PVC foam strip applied prior to installation. Pressure clip/tile spacer: (Ref No. KS TT A 43 and KS TT A 44) between facade tiles to prevent movement of tiles once installed. Facade Tile: Kingspan unglazed ceramic tile system 197A - Attachment Determine the number and location of cladding fasteners recommended by the cladding manufacturer to resist wind loads calculated in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Calculate wind loads on roof and wall cladding appropriate to location, exposure, roof height, building shape and size in accordance with BS 6399: Part 2 Standard Method and BS 5427: Part 1. Basic wind speed (Vb): m/s Altitude factor (Sa): Direction factor (Sd): Seasonal factor (Ss): 1 Probability factor (Sp): 1 Terrain and building factor (Sb): External and internal size effect factors (Ca): 1 External pressure coefficients (Cpe): As determined from BS 6399: Part 2, clauses 2.4 and 2.5. Internal pressure coefficients (Cpi): As determined from BS 6399: Part 2, clause 2.6. Dominant opening: Determine the quantity of cladding fasteners recommended by the cladding manufacturer to resist shear loads produced by cladding system. 220E - Fasteners: Recommended manufacturer: One of the following: SFS Intec Limited, tel Ejot UK Limited, tel Mage Fasteners Limited, tel Ash and Lacy Building Systems Limited, tel Panel fasteners: Self drilling, self tapping screws with bonded washers. Type(s), size(s) and drilling capacity: As recommended by fastener manufacturer to suit type and thickness of supports, and thickness of cladding panels. Screw material: Grade 304 austenitic stainless steel. Washer material: Grade 304 austenitic stainless steel. Washer size: 16mm diameter. Heads: Not coloured. Fasteners for vertical joint flashings/trims: As panel fasteners. Flashing fasteners: Stitching screws with bonded washers. Screw/washer material: As panel fasteners. Washer size: 14mm diameter. Heads: With low profiled heads to match colour of the flashing. 20

21 275 - Continuity Thermal Insulation Junctions between the roof panel system and walls / penetrations insulated with PIR board insulation any gaps filled with Alfasbond FR or similar fire rated gun applied canister urethane insulation. Placement: Secure and continuous with cladding/ covering insulation. 310A - Purpose Made Cold Formed Metal Accessories External KS1000 TT Panel: Drawing reference(s): Material/finish: As external face of cladding. Thickness: 0.63mm Colour: To match external face of cladding. Workmanship as section Z11. Fixing: Stitch to external face of panels at 450mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 4mm diameter butyl rubber sealant, Class A, Ref: NFRC TB36, site applied between flashing and panel. 310B - Purpose Made Cold Formed Metal Accessories External Ceramic Tile: Drawing reference(s): Material/finish: Polyester powder coated aluminium. Thickness: 0.9mm Colour: To resemble external face of tiles. Workmanship as section Z11. Fixing: Stitch to external face of panels at 450mm centres using secondary fasteners as specified for the cladding. 311A - Purpose Made Cold Formed Metal Accessories Internal Drawing reference(s): Material/finish: As internal face of cladding. Thickness: 0.4mm Colour: White. Workmanship as section Z11. Fixing: Stitch to internal face of panels at max. 450mm centres using secondary fasteners as specified for the cladding system. Sealing: Single line of 6mm diameter butyl rubber sealant, Class A, Ref: NFRC TB36, site applied between flashing and panel. End laps to be air sealed with Scapa Tapes Vapourflex or similar, or gun-grade sealant. 580A - Insulated Panel IdentificAtion & Labelling When the roofing and /or the wall cladding to this building is completed, a label identifying the composition of the insulated panels is to be fitted. This label illustrates the type of Insulated panels fitted, to assist Insurers, Fire Officers, Owners and Occupiers identify the envelope composition. It is a recommendation of the Kingspan Product Guarantee that the insulated panel identification label, which will have a specific project registration number, is installed in an agreed location. The project architect, cladding subcontractor or owner should locate or instruct the location of these labels in an appropriate and accessible location on the building. Model Specifications Tile Colour: Ash 21

22 KS1000 TT - Thermatile Insulated Facade System Vertically Laid Standard (Non-corrosive) Internal and External Environments Ref No: 1/5.77/LPS-B Detail 1 - Vertical Panel Joint Horizontal support rail 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres Thermatile tile KS1000 TT insulated wall panel vertically laid Detail 3 - Drip Detail KS1000 TT - Thermatile insulated wall panel vertically laid 20mm x 3mm selfadhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile tile support rail (Ref: KS TT A 40) Air seal - 6mm bead of gun-grade sealant Air seal - Gun-grade sealant at male joint Thermatile facade unit Thermatile starter support rail (Ref: KS TT A 41) Drip flashing Pattern B (Single/Double Fasteners) 22

23 Tile Colour: Rose 23 Construction Details

24 Panel Dimensions 17 Factory applied weather seal 996mm for 1000mm Module 996mm for 1000mm Module Panel thickness Fixing line Available Panel Thicknesses Insulation Core Internal liner sheet Panel thickness Note: Above dimensions are theoretical, actual dimensions will vary due to manufacturing tolerances. Exactly precise dimensions must always be measured from actual samples All dimensions in millimetres External weather sheet 24

25 Drip Detail 35mm KS1000 TT - Thermatile insulated wall panel vertically laid 20 x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile tile support rail (Ref: KS TT A 40) Air seal - 6mm bead of gun-grade sealant Air seal - gun-grade sealant at male joint Thermatile facade unit Thermatile starter support rail (Ref: KS TT A 41) Drip flashing Air seal - Continuous bead of gun-grade sealant Closure flashing with lap joints air sealed - Vapourflex sealant applied at joints 80mm thick PIR board insulation with Alfasbond FR canister applied insulation used to fill gaps, if required Packer to rail to support dead load of facade system Optional internal closure flashing to mask insulation from view Column face Building Regulations Part L2 Thermal Data fmin = 0.41 Ψ = 0.52 W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 25 Construction Details

26 External Corner Detail Thermatile tile support rail (Ref: KS TT A 40) Thermatile facade unit 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS1000 TT - Thermatile insulated wall panel vertically laid Cleader angle by steel sub-contractor with Air seal - Vapourflex sealant applied at joints Air seal - 6mm Ø bead of gun-grade sealant KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Corner flashing stitched at 400mm maximum centres Flat headed fasteners at 500mm maximum centres Site cut panel to suit External corner flashing with butt straps 4mm Ø butyl rubber sealant End pressure clip/tile spacer (Ref: KS TT A 44) Alfasbond FR canister applied insulation Building Regulations Part L2 Thermal Data fmin = 0.91 Ψ = 0.04 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 26

27 Eaves Detail Joint filler bed in Scapa Tapes, Ref: 0100 grade non-curing mastic liner side joint locally sealed with Scapa Tapes, Ref: 0100 grade non-curing mastic Alfasbond FR canister applied insulation to fill any gaps and to maintain continuity of insulation Air seal - Gun-grade sealant to male joint Gutter and brackets by others External corner flashing with butt straps 4mm Ø butyl sealant AWP filler sealed top and bottom with gun-grade sealant Kingspan KS500/1000 ZIP Insulated Standing Seam Roof System Air seal - Bead of gun-grade sealant Air seal - Bead of gun-grade sealant Thermatile starter support rail (Ref: KS TT A 41) Thermatile tile support rail (Ref: KS TT A 40) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS1000 TT - Thermatile insulated panel vertically laid Thermatile facade unit Building Regulations Part L2 Thermal Data fmin = 0.95 Ψ = 0.13 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 27 Construction Details

28 Parapet Detail Parapet flashing with 150mm sealed butt straps 6mm Ø bead of gun-grade sealant Air seal - Gun-grade sealant to male joint AWP filler sealed top and bottom with gun-grade sealant 80mm thick PIR insulation board Parapet rail air seal - Vapourflex tape to rail joints 4mm Ø butyl sealant KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile starter support rail (Ref: KS TT A 41) Thermatile facade unit Alfasbond FR canister applied insulation Air seal - Gun-grade sealant Profiled filler sealed top and bottom with gun-grade sealant Thermatile tile support rail (Ref: KS TT A 40) KS1000 RW/LPC insulated wall panel vertically laid 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) Air seal - 6mm butyl rubber sealant KS1000 TT - Thermatile insulated wall panel vertically laid Building Regulations Part L2 Thermal Data fmin = 0.72 Ψ = 0.65 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 28

29 Verge Detail Verge Flashing with 150mm sealed butt straps 20mm x 3mm butyl rubber sealant Air seal - 8mm Ø butyl rubber sealant AWP filler sealed top and bottom with gun-grade sealant Cleader angle by steel sub-contractor with air seal - Vapourflex sealant applied at joints 4mm Ø butyl sealant Kingspan KS500/1000 ZIP insulated standing seam roof system 20 x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile starter support rail (Ref: KS TT A 41) Air seal - Gun-grade sealant to male joint Thermatile tile support rail (Ref: KS TT A 40) Purlin KS1000 TT - Thermatile insulated wall panel vertically laid Alfasbond FR canister applied insulation Thermatile facade unit Air seal - 6mm bead of gun-grade sealant Building Regulations Part L2 Thermal Data fmin = 0.96 Ψ = 0.18 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 29 Construction Details

30 Thermatile to Curtain Wall Head Detail Thermatile tile support rail (Ref: KS TT A 40) KS1000 TT - Thermatile insulated wall panel vertically laid Thermatile facade unit Air seal - Gun-grade sealant 20mm x 3mm Self adhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners (Ref: KS TT A FL6) Thermatile starter support rail (Ref: KS TT A 41) Trim flashing sealed into glazing pocket Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Airtight membrane with air sealed overlapped joints Curtain wall by others Building Regulations Part L2 Thermal Data fmin = 0.67 Ψ = 0.48 W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 30

31 Thermatile to Curtain Wall Sill Abutment Detail Curtain wall by others Airtight membrane with air sealed overlapped joints Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Trim flashing sealed into glazing pocket KS TT A Lok fasteners (Ref: KS TT A FL6) Thermatile starter support rail (Ref: KS TT A 41) 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) Air seal - Gun-grade sealant Thermatile facade unit KS1000 TT - Thermatile insulated wall panel vertically laid Thermatile tile support rail (Ref: KS TT A 40) Building Regulations Part L2 Thermal Data fmin = 0.67 Ψ = 0.48 W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 31 Construction Details

32 Thermatile to Curtain Wall Jamb Abutment Detail KS1000 TT - Thermatile insulated wall panel vertically laid Curtain wall by others Air seal - 4mm Ø butyl rubber sealant Airtight membrane with air sealed overlapped joints Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Site cut panel to suit Thermatile tile support rail (Ref: KS TT A 40) Flat headed fastener at 500mm maximum centres KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Thermatile facade unit Trim flashing sealed into glazing pocket End pressure clip/tile spacer (Ref: KS TT A 44) Building Regulations Part L2 Thermal Data fmin = 0.62 Ψ = 0.67 W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 32

33 Door Head Detail KS1000 TT - Thermatile insulated wall panel vertically laid Air seal - Bridging seal to male joint gun-grade sealant Thermatile facade unit Thermatile starter support rail (Ref: KS TT A 41) Air seal - 6mm Ø bead of gun-grade sealant Optional - Internal head flashing Pressure clip/tile spacer (Ref: KS TT A 43) 4mm Ø butyl rubber sealant PIR insulation board Door head flashing Internal head flashing (optional) with no connection to external soffit flashing External soffit flashing with no connection to internal flashing Ferrules used to fix door 25mm thick PIR board insulation Door and frame by others fixed to steel support frame Building Regulations Part L2 Thermal Data fmin = 0.49 Ψ = 0.97 W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 33 Construction Details

34 Door Jamb Abutment Detail Air seal - 4mm Ø butyl rubber sealant KS1000 TT - Thermatile insulated wall panel vertically laid 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) Door and frame by others fixed to steel support frame Site cut panels to suit Flat headed fastener at 500mm maximum centres 4mm Ø butyl rubber sealant Trim flashing sealed into glazing pocket KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) End pressure clip/tile spacer (Ref: KS TT A 44) Thermatile support rail (Ref: KS TT A 40) Thermatile facade unit Building Regulations Part L2 Thermal Data fmin = 0.96 Ψ = 0.06 W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 34

35 Internal Corner Detail Air seal - 4mm Ø butyl rubber sealant Site cut panel to suit Internal closure flashing Alfasbond FR canister applied insulation Insulated support panel 4mm Ø butyl rubber sealant Trim flashing Insulated support panel Thermatile facade unit KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) Building Regulations Part L2 Thermal Data fmin = 0.91 Ψ = 0.00 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 35 Construction Details

36 Recessed Window Sill Detail Window and frame by others fixed to steel support frame Trim flashing sealed into glazing pocket 20mm x 3mm selfadhesive PVC sealant tape (Ref: KS TT A SVG25) 25mm thick PIR board insulation Air seal - Gun-grade sealant KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) KS1000 TT - Thermatile insulated wall panel vertically laid Thermatile starter support rail (Ref: KS TT A 41) Thermatile facade unit Building Regulations Part L2 Thermal Data fmin = 0.93 Ψ = 0.10 W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 36

37 Recessed Window Head Detail Air seal - 6mm Ø bead of gun-grade sealant Optional - Internal head flashing Air seal - Bridging seal to male joint gun-grade sealant Galvanised door head PIR insulation board 4mm Ø butyl rubber sealant Door head flashing External soffit flashing with no connection to internal flashing 25mm thick PIR board insulation Internal head flashing (optional) with no connection to external soffit flashing Ferrules used to fix door Window and frame by others fixed to steel support frame Building Regulations Part L2 Thermal Data fmin = 0.51 Ψ = 0.62W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 37 Construction Details

38 Stepped AWP Jamb Abutment Detail Thermatile support rail (Ref: KS TT A 40) 2No main panel fasteners per joint 20mm x 3mm self-adhesive PVC sealant tape (Ref: KS TT A SVG25) KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) KS1000 TT - Thermatile insulated wall panel vertically laid Trim flashing End pressure clip/tile spacer (Ref: KS TT A 44) Thermatile facade unit Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 38

39 Stepped Masonry Jamb Abutment Detail Alfasbond FR canister applied insulation to fill any gaps if required to maintain continuity of insulation Site cut panel to suit Closure flashing with 100mm air sealed overlapped joints Air seal - 4mm Ø butyl rubber sealant KS TT A Lok fasteners at 500mm centres (Ref: KS TT A FL6) KS1000 TT - Thermatile insulated wall panel vertically laid Air seal - Continuous bead of gun-grade sealant Polyethylene backing rod with silicone sealant by others Thermatile tile support rail (Ref: KS TT A 40) Thermatile facade unit End pressure clip/tile spacer (Ref: KS TT A 44) 4mm Ø butyl rubber sealant Trim flashing Flat headed fastener at 500mm maximum centres Building Regulations Part L2 Thermal Data fmin = 0.96 Ψ = 0.03 W/mK The appropriate Ψ value for the brickwork, blockwork or concrete must be added to the above Ψ value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Note: Due to the eccentric dead load of the facade system acting on the horizontal supports, cold rolled rails should be restrained from rotating. Please consult the rail manufacturer. 39 Construction Details

40 Kingspan Insulated Roof, Wall & Facade Systems Roof Systems KS1000 RW Trapezoidal KS1000 SF Secret Fix KS1000 TS Tile Support KS500/1000 ZIP KingZIP KS1000 LP Lo-pitch KS1000 CR Curved KS1000 RT Roof Tile KS1000 XD LongSpan X-dek Wall & Facade Systems KS600, 900 & 1000 Optimo KS600, 900 & 1000 MR Micro-Rib KS600, 900 & 1000 EB Euro-Box KS600, 900 & 1000 FL-S Flat (Stucco) KS1000 TT Thermatile Tile Hanging System KS600, 900 & 1000 MM Mini-Micro KS600, 900 & 1000 CX Convex KS600, 900 & 1000 WV Wave KS600, 900 & 1000 LS LongSpan KS1000 RW Trapezoidal Kingspan Limited UK: Telephone: +44 (0) Fax: +44 (0) Ireland: Telephone: +353 (0) Fax: +353 (0) Details for the following countries; Australia, Belgium, Czech Republic, Germany, Hungary, Netherlands, New Zealand, Poland, Romania, Slovakia can be found by visiting our website or our group website Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.