Underground Waste Depositing at Odda, Norway

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1 Underground Waste Depositing at Odda, Norway Anne Hommefoss, MSc. Engineering Geologist Multiconsult ASA, Oslo, Norway Underground Waste Depositing at Odda Anne Hommefoss

2 Stakeholders Owner: Boliden Odda AS Site management: Boliden Odda AS Contractor caverns no. 17 and no. 18: Lemminkäinen Norway AS Contractor caverns no. 15 and no. 16: Skanska Norway AS Contractor caverns no. 13 and no. 14: NCC Construction AS Design and geological supervision: Multiconsult ASA Environmental consultant: Multiconsult ASA Underground Waste Depositing at Odda Anne Hommefoss

3 Underground Waste Depositing at Odda, Norway - Boliden Odda AS zinc refinery plant is located on the southwest coast of Norway. - Founded in The world s fifth largest producer of zinc metal from smelters - Eight largest producer of metal in concentrate from mines. - The repository is located 2 km from the zinc plant.

4 History - Waste from zinc refining was discharged directly to the narrow fjord at Odda. - Created a severe pollution problem. - The narrow fjord in Odda were previously called «The most contaminated fjord in the world». - State Pollution Control Authority asked Boliden to develop an alternative method of waste disposal. - After 1st of July 1986 no discharge of residue to the fjord was permitted! - Depositing in rock caverns was the most attractive alternative

5 Today Boliden Odda is probably the most environment friendly zink production plant in the world! - Studies for alternative disposal of waste started in The rock formation Mulen, 2 km from the zink plant, was selected as location for caverns. - Solid waste are mixed with water form a slurry. - The slurry is transported through a 2 km long pipeline to the storage caverns. - Today, the storage plant consists of 18 caverns and about 1 km connecting tunnels.

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7 First generation of caverns - First generation caverns, no Total volume of these caverns varies from m 3 to m 3. - Excavation is by drill and blast method, top heading and benching. - Rock support mainly consists of bolts, and a minimum of shotcrete. - A pipeline system in the cavern roof transports slurry into the caverns.

8 - The second generation caverns is a result of a more comprehensive engineering process. - Cavern no. 13: storage capacity of m 3. - Cavern no. 14: storage capacity of m 3. - Cavern no. 17 and no. 18 (completed in 2013 and 2014): 25 m wide, m high and 250 m long storage capacity of m 3. - In the future the caverns will be even larger. - A preliminary goal is cavern volumes of m 3. Second generation caverns

9 Geological- and hydrogeological conditions - The main reason for storing the material inside the caverns is to prevent hazardous heavy metals from reaching the biosphere. - Rock quality has been a key factor for location and design of the storage. - The rock has low permeability, and the gradient is into the cavern.

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11 Excavation - New caverns are carried out to a deeper level by introducing an additional access tunnel 30 m below the main level. - Heading and bench are excavated by drill and blast - The lower tunnel serves as transport opening for the rock mass.

12 Excavation sequence Scanned model

13 Rock support - During and after the second level of benching, the roof is checked manually from lifting platforms. - The rock stress level is high, resulting in rock spalling and some cracking sounds. - Systematic patterns of end-anchored bolts (4-5 m long) and steel fibre reinforced shotcrete (E1000,80mm). - Stabilizing local jointing and weakness zones; grouted rebar bolts and thicker shotcrete. - Systematick rock support of the wall area; 7 m long grouted 2 pcs 16 mm steel strands per hole, spacing of 4 m. - Additional support of jointed rock at the surface; end-anchored 2-4 m long rock bolts, supplemented by fiber reinforced shotcrete.

14 Controlled dispose of blasted rock - Barge is used for controlled dumping into the 130 m deep fjord. - Covering existing contaminated deposits in the fjord.

15 Sub-title Top heading excavated Installation of rock support Scaling after excavating two benches Scaling after three benches Fourth bench is starting

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17 Scanning of cavern no. 18

18 Cavern and sea water level

19 Thank you Sub-title for your attention!