15~35KV Termination Kit

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1 15~35KV Termination Kit Luyon Corporation Western Ave., #210 Torrance, CA 90501, U.S.A.

2 Advantages of Silicone Rubber Power Cable Accessories Feature of silicone rubber: Silicone rubber is a unique synthetic elastomer made from cross-linked polymer which is reinforced with silica. Its characteristics are such that it provides perfect balance of mechanical and chemical properties required by many of today's most demanding applications. High and low temperature stability: Parts fabricated from silicone rubber steadily keep all room temperature characteristics across a wide temperature range and they are serviceable at temperature ranging from -80 C to 200 C. Inertness (no taste or smell). Wide hardness range: Shore A, gives much freedom to select the desired hardness to best perform a specific function. Chemical resistance: Silicone rubber resists the effects of many harsh circumstances, resistance to chemical solvents, fuels, oils, water and steam. Weatherability: Anti-UV ray, anti-aging, etc. Sealing performance: The good elastic performance can provide excellent sealing ability. Electrical properties: Silicone polymers have inherently good electrical insulation qualities. They are nonconductive because of their chemical nature as being compounded with the proper tillers and additives, which are used to produce rubber for a wide range of electrical insulation applications. Silicone rubber also has excellent resistance to severe environmental stress; its electrical insulation properties remain unchanged much longer than those of other flexible materials. Hydrophobic and hydrophobic transferability performance. Why use silicone rubber for power cable accessories: This series power cable accessories made of silicone rubber with Well designed stress cone inside, it excellently solves the electric field stress at the screen cut edge, can great satisfy the electrical, mechanical and hightemperature performance requirements. The performances of ultraviolet radiation resistance, aging resistance, weatherability, anti-corrosion, waterproof ensure the cable accessories run stably in some dirty, bad climate environment. The silicone rubber material is superior to other materials (such as EPDM) in weatherability, such as anti-uv, anti-aging, hydrophobic, elasticity, tenacity, etc. It can recover the cable structure without any defects and guarantee no defects occurring during running. Even at high voltage condition, it can reduce the partial discharge to minimum level. Without stress cone With stress cone 1

3 Medium Voltage Cold Shrink Power Cable Accessories up to 42kV Characteristics: Easy/convenient installation: Stress cone wholly composed inside the silicone rubber body greatly releases the electric stress at the screen cut edge. Pre-expanding with removable plastic spiral tube inside, the elastic silicone rubber body will shrink automatically and tightly onto the needed position by removing the plastic spiral tube without heating or special tools. Reliable insulation: Adopting Germany liquid silicone rubber, serving the utilities and industry successfully for 20 years. Superior moisture sealing: Triplex sealing design and hydrophobic performance of silicone rubber ensure environmental stability. Safety for installing fault: Consider te design reduces the incidence of installing faults which likely occur. Wide usage: Possessing a series of superior performances, the cold shrink accessories can be widely used in various regions, especially fire forbidden area, high sea level, cold weather, high-humidity, salt-fog and heavy polluted regions. Application: 1-core or 3-core XLPE cable termination and joint up to 26/35(42)kV Note: For product selection and testing, we follow the classification for rated voltage U0/U(Um) as referred to in IEC and CENELEC standards: U0 is the rated power frequency voltage between phase conductor and earth or metallic screen for which the cable accessories is designed. U is the rated power frequency voltage between phase conductors for which the cable accessories is designed. Um is the maximum value of the highest system voltage for which the cable accessories may be used. Selection guide: CA- Conductor size Cable cores (1-core or 3-core) Rated voltage (15kV, 25kV, 35kV) X-Indoor termination, Y-Outdoor termination 2

4 All types: Indoor termination, outdoor termination and straight through joint. Cold shrink indoor termination Cold shrink outdoor termination Cold shrink straight through Technical data table for medium voltage cold shrink power cable accessories Test item U0/U(Um) 8.7/5(7.5)kV 12/20(24)kV 26/35(42)kV A.C. voltage withstand test breakdown at 39kV for 5min. breakdown at 54kV for 5min. breakdown at 117kV for 5min. Partial discharge test 15kV, <2pC 20kV, <2pC 45kV, <2pC Heating cycles voltage test 63 cycles at the temperature of C, 23kV 63 cycles at the temperature of C, 30kV 63 cycles at the temperature of C, 65kV No flashover, Impulse voltage no breakdown breakdown at 10 breakdown at 10 Cold shrink termination and joint withstand test at at 10 positive positive and 10 positive and 10 are under testing C and 10 negative negative impulses negative impulses impulses at 95kV at 125kV at 200kV 15min, A.C. voltage withstand test 23kV, 15min. no flashover, no breakdown 30kV, 15min. no flashover, no breakdown 65kV, 15min. no flashover, no breakdown 3

5 Technical data table for medium voltage cold shrink power cable accessories Test object Test item U0/U(Um) 8.7/5(7.5)kV 12/20(24)kV 26/35(42)kV For indoor termination Humidity test. damage at 300h,11kV damage at 300h, 15kV damage at 300h, 32.5kV For outdoor termination Salt fog test damage at 11kV for 1000h damage at 15kV for 1000h damage at 32.5kV for 1000h For joint Heating cycles voltage test 63 cycles, 33 cycles in air, 30 cycles under water at C, 23kV 63 cycles, 33 cycles in air, 30 cycles under water at C, 30kV 63 cycles, 33 cycles in air, 30 cycles under water at C, 65kV Above proved technical data table is according to IEC , GB/T standard. Meantime above products meet CENELEC HD S1. High voltage test hall 4

6 Cold shrink termination for XLPE cable Main components: Cold shrink indoor/outdoor termination insulation body, cold shrink 3-core breakout, cold shrink protective tube, cold shrink sealing tube, PVC tape, roll spring/copper bind wire, semi-conductive tape, cleanning tissue, silicone grease, abrasive paper, copper braid, sealing mastic tape, filler mastic tape, nylon tier, cotton gloves, tapeline. Aluminum/Copper/Bi-metal lug, Support insulator, Tee bracket can be supplied as per specification. Selection table: Cold shrink indoor termination Suitable for 1-core & 3-core. Voltage Part No. of cold shrink body Cable conductor Size (mm2) Cable core insulation outer dia. range (mm) Indoor Outdoor 8.7/15(17.5)kV / 12/20(24)kV CA-X2511 CA-Y CA-X2512 CA-Y CA-X2513 CA-Y CA-X2514 CA-Y CA-X2515 CA-Y CA-X3516 CA-Y /35(42)kV CA-X3517 CA-Y CA-X3518 CA-Y CA-X3519 CA-Y Cold shrink outdoor termination 5

7 Cold shrink straight through joint for XLPE cable Main components: Cold shrink straight through joint body, PVC phase color tape, copper sock, roll spring/copper bind wire, PVC tape, armour cast, silicone grease, copper braid, waterproof tape, cleanning tissue, cotton & rubber gloves, abrasive paper, tapeline. Aluminum/Copper/Bi-metal connector can be supplied as per specification. Selection table: Voltage Cable cores Part No. of cold shrink body Cable conductor size (mm2) Cable core insulation outer dia. range (mm) 8.7/15(17.5)kV / 12/20(24)kV 26/35(42)kV 1-core or 3-core 1-core or 3-core CA-Z CA-Z CA-Z CA-Z CA-Z CA-Z CA-Z CA-Z CA-Z

8 Cold shrink power cable components Characteristics: Easy and quick installation, no special tools or heat required, suitable for a wide range of cable size. No specific user skills or craftsmanship required. Excellent resistance to ozone and UV radiation, acid Cold shrink 3-core breakout Cold shrink breakout, pre-expanded and mounted on removable inner-supporting plastic spiral tube, is designed to protect the phase leg crutch of 3-core medium voltage power cable up to 42kV from exposure to moisture, contamination, corrosion,ozone, UV, physical contact and other hazards. Characteristics: Easy and quick installation, no special tools or heat required, suitable for a wide range of cable size. No specific user skills or craftsmanship required. Excellent resistance to ozone and UV radiation, acid Cold shrink tube Cold shrink silicone rubber insulation tube is pre-expanded and mounted on removable inner-supporting plastic spiral tube, which is designed to protect the phase leg of medium voltage power cable up to 42kV from exposure to moisture, contamination, corrosion, ozone, UV, physical contact and other hazards operation environment. 7

9 Medium Voltage Pre-molded Power Cable Accessories up to 42Kv Characteristics: One-piece design with integrated stress cone. Quick and easy push-on installation. Long time storage, quick delivery. Waterproof lug special for outdoor termination. High quality silicone rubber, reliable insulation. Wide usage. All products can be 100% tested before leaving factory. Suitable for XLPE cable up to 42kV. Technical data table for pre-molded medium voltage power cable accessories U0/U(Um) Test item 8.7/5(7.5)kV 12/20(24)kV 26/35(42)kV A.C. voltage withstand test breakdown at 39kV for 5min. breakdown at 54kV for 5min. breakdown at 117kV for 5min. Partial discharge test 15kV, <2pC 20kV, <2pC 45kV, <2pC Heating cycles voltage test 63 cycles at the temperature of C, 23kV 63 cycles at the temperature of C, 30kV 63 cycles at the temperature of C, 65kV Thermal short-circuit test No deformation or welding at 31.0kA,2.02s and 31.1kA,2.02s No deformation or welding at 31.0kA,2.03s and 31.0kA,2.02s No deformation or welding at 31.0kA,2.03s and 30.8kA,2.04s 15min, A.C. voltage withstand test 23kV, 15min. no flashover, no breakdown 30kV, 15min. no flashover, no breakdown 65kV, 15min. no flashover, no breakdown Dynamic short-circuit No deformation or welding at No deformation or welding at No deformation or welding at test 112.3kA,60ms 111.3kA,60ms 112.2kA,60ms 8

10 Technical data table for special test of pre-molded power cable accessories Test object Test item U0/U(Um) 12/20(24)kV 26/35(42)kV 26/35(42)kV For indoor termination Humidity test. damage at 300h,11kV damage at 300h, 15kV damage at 300h, 32.5kV For outdoor termination Salt fog test damage at 11kV for 1000h damage at 15kV for 1000h damage at 32.5kV for 1000h For joint Heating cycles voltage test 63 cycles, 33 cycles in air, 30 cycles under water at C, 23kV 63 cycles, 33 cycles in air, 30 cycles under water at C, 30kV 63 cycles, 33 cycles in air, 30 cycles under water at C, 65kV Above proved technical data table is according to IEC , GB/T standard. Meantime above products meet CENELEC HD S1. 110kV dry termination is under testing in national testing center 9

11 Pre-molded termination for XLPE cable Selection guide: RX- Conductor size Cable cores (1-core or 3-core) Rated voltage (15kV, 25kV, 35kV) HN-Indoor termination, HW-Outdoor termination Example: 35kV, cable cross section of 240mm2, 3-core, pre-molded indoor termination: RX HN Indoor termination 20kV indoor termination used in Iran RX-HN15 RX-HN20 RX-HN35 Selection table RX-HN15 RX-HN20 RX-HN35 Conductor size (mm2) Core insulation outer dia. min/ max(mm) Conductor size (mm2) Core insulation outer dia. min/ max(mm) Conductor size (mm2) Core insulation outer dia. min/ max(mm) cable lug 2.pre-molded indoor termination 3.semi-conductive tape 4.copper tape screen 5.heat shrinkable protective tube 6.heat shrinkable breakout 7.copper braid 10

12 Outdoor termination RX-HW15 RX-HW20 RX -HW35 1.cable lug 2.pre-molded outdoor termination 3.semi-conductive tape 4.copper tape screen 5.heat shrinkable protective tube 6.heat shrinkable breakout 7.copper braid 15kV outdoor termination used in Guangzhou 20kV outdoor termination used in Iran Selection table Conductor size (mm2) RX-HW15 RX-HW20 RX-HW35 Core insulation outer dia. min/ max(mm) Conductor size (mm2) Core insulation outer dia. min/ max(mm) Conductor size (mm2) Core insulation outer dia. min/ max(mm)