DO-IT-YOURSELF PROJECTS GUIDE PAVERS - SLABS - WALLS - CURBS

Transcription

1 2018 DO-IT-YOURSELF PROJECTS GUIDE PAVERS - SLABS - WALLS - CURBS

2 PIAZZA SLAB 2

3 2018 NEW ARRIVALS WEEK-END PROJECT IDEAS MINI-KENDO SLABS SLABS KENDO SLABS PIAZZA SLABS SARANAK SLABS QUADRAL SLABS PORTAGE STEPPING STONE PATIO+ SLABS ECONO SLABS DOMINO SLABS WALLS JASPER WALL TOWNSEND WALL AND CURB OLD FORGE WALL BELTIS TUMBLED WALL MINI-BELTIS WALL BELTIS FIRE PIT KIT COUNTRY WALL PLANTER WALL BLOCK UNIVERSAL SLOPE BLOCK PAVERS PLEASE NOTE: 31 HERITAGE UNIVERSAL PAVERS DOMINO 50 PAVERS CURBS AND ACCESSORIES STRATUS CURB SCALLOPED CURBS UNIVERSAL CURB DEK-BLOCK OPTI DEK-BLOCK / DEC-OR-POST / SAKRETE PAVER FRAME..35 THE COLOURS OF THE PRODUCTS SHOWN IN THIS CATALOGUE ARE AS ACCURATE AS THE PHOTOGRAPHS AND PRINTING PROCESS WILL ALLOW. SINCE ALL PERMACON PRODUCTS ARE MADE FROM NATURAL MATERIALS, SUCH AS SAND AND STONE THAT MAY CHANGE OVER TIME, COLOUR AND TEXTURE VARIATIONS ARE TO BE EXPECTED. WE STRONGLY RECOMMEND THAT YOU MAKE YOUR FINAL COLOUR SELECTION BASED ON A CURRENT PRODUCT SAMPLE RATHER THAN EXISTING PROJECTS OR THE PHOTOGRAPHS SHOWN HERE. IN ORDER TO SIMPLIFY THE SELECTION PROCESS, THE SAME COLOUR NAME MAY BE FOUND IN VARIOUS PRODUCTS. THIS IS MEANT TO COORDINATE PRODUCTS WITH SIMILAR COLOUR TONES, AND DOES NOT IMPLY PRECISE COLOUR MATCHING. INSTALLATION SUPPORT CALCULATE YOUR PROJECT - WALLS INSTALLATION GUIDE - WALLS CALCULATE YOUR PROJECT - PAVERS AND SLABS INSTALLATION GUIDE - PAVERS AND SLABS INSTALLATION GUIDE - CURBS SPECIAL FEATURES OF INSTALLATION FREQUENTLY ASKED QUESTIONS

4 Week-end Project Ideas 4

5 Jasper Wall [see page 19] #mypermaconproject Townsend Wall [see page 20] Planter Wall Block [see page 26] Visit permacon.ca to download your project installation guide. 5

6 Designed with the do-it-yourselfer in mind, the top quality Modulo products line are produced by Permacon, the leading manufacturer of precast concrete products for the landscaping and masonry industries. YOUR PROJECT IN 4 STEPS 1 PLAN YOUR PROJECT Any project will be better visualized with a well thought out plan. It will also make it easier to correctly estimate materials needed CHOOSE YOUR PRODUCTS You ll surely find in the Modulo product line, those that offer the look and features you re looking for. The following pages will help you make a selection. ESTIMATE QUANTITIES With your measurements in hand, use our simple formulas to determine how much material you ll need. It s easy, you ll see. INSTALL AND ENJOY! It s now up to you. Excavation, foundation, installation and finishing These are the 4 steps in the process. 6

7 1 PLAN YOUR PROJECT Start by carefully measuring your project site: the more accurate your measurements, the better the outcome. Draw your plan on cross-ruled paper. Bird s-eye view of the surface to be paved Width Length Front view of the wall Length Height Scale: 1 square = 1 ft 2 7

8 2 CHOOSE YOUR PRODUCT Among the wide range of Modulo products at your disposal you will want to identify the ones that will lend your landscaping the style and ambience you re looking for. TO HELP YOU NARROW DOWN YOUR CHOICE, USE 2 SIMPLE STEPS 1. PATTERN First, select the PATTERN 1. Remember, for a harmonious result that is pleasing to the eye, the pattern should work with your home s architectural and decorative elements. LINEAR PATTERN CENTER - CENTER LINEAR PATTERN HERRINGBONE PATTERN MODULAR PATTERN 3 MODULES MODULAR PATTERN 2 MODULES LINEAR PATTERN CHECKERED RANDOM PATTERN (1) Theses pictograms are generic. They are used solely for the purpose of clarity. 8

9 2. LOOK Then determine the type of LOOK you want your project to have. Remember that this LOOK will influence the style of your property as a whole. The pictograms for each product s LOOKS and patterns are shown on the pages that follow. Look for them, they ll make things easier! CLASSIC Traditional appeal Regular shapes Straight edges clean contours Monochrome or blended colours ANTIQUE Old-time feel Old-style contours (edges) and surfaces (textures) Blended earth tones NATURAL Combination of natural textures in a single product. Irregular contours vary a little to a lot Blended earth tones 3 ESTIMATE QUANTITIES Whatever the project, estimating the amount of material needed is essential. The formulas on each page will help you do it easily. EXAMPLE: ESTIMATION OF THE QUANTITIES OF PRODUCTS 12 feet X 11 feet = 132 X 2.30 = 304 Length Width Square feet units per ft 2 units required Measure the length of your project and inscribe it. Measure the width of your project and inscribe it. You obtain the number of square feet of your project. You multiply the number of square feet by the number of units per square foot. You obtain the number of units required. 4 INSTALL You will find at the end of this brochure, the installation guide of each product line. Whether it is for the installation of paving stone, slab, and/or a wall, follow the appropriate guide. Watch our installation videos about walls, slabs and paving stones at permacon.ca. 9

10 NEW MINI-KENDO SLABS NATURAL LOOK The Mini-Kendo slab lightens up your garden. Play with the gaps to create movement along your garden path. Combine the Mini-Kendo and Kendo slabs together for a path that blends perfectly with your décor. COLOURS DANVILLE BEIGE RICHMOND GREY UNIT 349 mm 13 3/4 50 mm mm 15 3/4 Product weight 28 lbs kg pcs. per square foot units QUANTITY ESTIMATE X = X 0.76 = Length Width Square feet units per ft 2 units required 10

11 KENDO SLABS NATURAL LOOK COLOURS Four different shapes, each with a natural texture and irregular contour, combine for a beautiful project with the look of natural stone, at a fraction of the cost. DANVILLE BEIGE RICHMOND GREY UNIT 431 mm mm 2,2 600 mm 24 Product weight 66.9 lbs kg pcs. per square foot 0.50 Quantité par cube 48 units QUANTITY ESTIMATE X = X 0.50 = Length Width Square feet units per ft 2 units required 11

12 PIAZZA SLABS CLASSIC LOOK COLOUR With their large size and their straight, clean lines, the modular and modern Piazza slabs are the secret to trendy projects. Their simple geometric shape makes installation easy. RANGE GREY UNIT LAYING PATTERNS 600 mm 23 3/4" 400 mm 15 3/4" 50 mm 2" LINEAR PATTERN CENTER - CENTER LINEAR PATTERN CHECKERED Weight per product 48.5 lbs 22 kg units per ft units QUANTITY ESTIMATE X = X 0.39 = Length Width Square feet units per ft 2 units required 12

13 SARANAK SLABS NATURAL LOOK COLOURS Saranak slab, available in 2 sizes, is designed with a natural chiselled stone look. It s perfect for all your path, patio and terrace projects. NEW Characteristics and benefits Chiselled natural stone look. GRAPHITE EARTH BLEND SHADOW BLEND Irregular edges. Can be installed straight or modular. 2 sizes available: 16" x 16" or 12" x 24". UNITS LAYING PATTERNS 400 mm 16" 400 mm 16" 50 mm 2" LINEAR PATTERN CENTER - CENTER MODULAR PATTERN 2 MODULES LINEAR PATTERN CHECKERED 600 mm 24" 400 mm 16" QUANTITY ESTIMATE 15 3/4" X 15 3/4" 50 mm 2" 16" x 16" 16" x 24" Weight per product 39 lbs 18 kg 59 lbs 27 kg units per ft units 40 units X = X 0.56 = Length Width Square feet 15 3/4" X 23 3/4" units per ft 2 units required X = X 0.39 = Length Width Square feet units per ft 2 units required 13

14 QUADRAL SLABS NATURAL LOOK A single-size slab with false joints, creating the look of four unique sized pavers. Ideal for patios, walkways and terraces, providing a rich and highly varied texture that evokes the dignified look of natural slate. Characteristics and benefits A variety of textures and joint patterns available through the six different surface stamps. COLOURS EARTH BLEND SHADOW BLEND UNIT 400 mm 16" 400 mm 16" LAYING PATTERNS 50 mm 2" MODULAR PATTERN 3 MODULES TIP We recommend using Permapro SP polymeric sand to avoid erosion, prevent damage caused by insects and banish weeds. Weight per product 40 lbs 18 kg units per ft units QUANTITY ESTIMATE X = X 0.56 = Length Width Square feet units per ft 2 units required 14

15 PORTAGE STEPPING STONE NATURAL LOOK This single module slab can be used for a wide variety of projects particularly patios and terraces. For the natural look of flagstone with irregular contours and surfaces. The random patterns can be used to obtain an open mosaic effect with fewer joints. Characteristics and benefits A variety of textures with the richness of slate. Can be installed with or without joints. Compared to natural stone these modules interlock perfectly for: - A more stable installation and less slab shifting resulting in joint expansion. - Minimum number of cuts required, resulting in less waste of material. COLOURS EARTH BLEND SHADOW BLEND LAYING PATTERNS RANDOM PATTERN RANGE SANDY BEIGE SPECIFIC INSTALLATION GUIDE UNIT 534 mm 21" 391 mm 15 1/2" 43 mm 1 11/16" Begin by laying 3 slabs at the centre of the surface to be covered. Place 3 slabs together to form a cloverleaf. Add more sets of 3 slabs (cloverleaf) to fill in the surface to be covered. Complete the balance of the surface to be covered with single slabs for the final result. To create straight edges, cut slabs with a concrete saw (rental). QUANTITY ESTIMATE Weight per product 30 lbs 13 kg units per ft 2 without joint 0.67 units per ft 2 with 2" joints units X = X Length Width Square feet 0.67 without joints 0.56 with 2" joints units per ft 2 = units required 15

16 PATIO+ SLABS CLASSIC LOOK To obtain the effect of interlocking pavers installed in a random way. Characteristics and benefits Reproduce the look of cobble paving stone. COLOURS GREY RANGE IVORY BEIGE UNIT LAYING PATTERN 400 mm 16" 400 mm 16" 43 mm 1 11/16" MODULAR PATTERN 3 MODULES Weight per product 35 lbs 16 kg units per ft units QUANTITY ESTIMATE X = X 0.56 = Length Width Square feet units per ft 2 units required 16

17 ECONO SLABS CLASSIC LOOK A classic 12" x 12" slab with a lightly textured surface. A cost effective solution, ideal for creating simple installation. Characteristics and benefits Very light and easy to manipulate. COLOURS GREY EARTH BLEND UNITS LAYING PATTERNS 295 mm 11 3/4" 295 mm 11 3/4" 40 mm 1 5/8" LINEAR PATTERN CENTER - CENTER LINEAR PATTERN CHECKERED Weight per product 17 lbs 7.7 kg units per ft units QUANTITY ESTIMATE - ECONO SLABS X = X 1.00 = Length Width Square feet units per ft 2 units required 17

18 DOMINO SLABS ANTIQUE LOOK The perfect complement to the Domino 50 paver, Domino slabs can be used as inserts or to define boundaries. With a slightly embossed finish, this slab can also serve as the main component of patios and pathways. Characteristics and benefits Can be combined harmoniously with Domino 50 pavers. COLOURS EARTH BLEND SHADOW BLEND UNIT LAYING PATTERNS 305 mm 12" 305 mm 12" 50 mm 2" LINEAR PATTERN CENTER - CENTER LINEAR PATTERN CHECKERED Weight per product 23 lbs 10 kg units per ft units QUANTITY ESTIMATE X = X 1.00 = Length Width Square feet units per ft 2 units required 18

19 JASPER TM WALL ANTIQUE LOOK With its rich texture, Jasper wall has a textured appearance resembling that of Canadian Rocky Mountains. Its small size allows for quick and efficient installation and enhances the look of any landscape. Available in 2 colors, Jasper wall fits perfectly with all projects. COLOURS EARTH BLEND SHADOW BLEND Characteristics and benefits Its small size, and light weight make Jasper wall easy and quick to install. With its unique textured facing of the modules, the Jasper wall provides a stacked stone appearance unique on the market. Straight and curved walls can be achieved with the Jasper modules and with its side texture, corners can be realized with no cutting or chiselling. WALL Product weight 22 lbs 9.9 kg units per linear foot units CAPPING UNIT - NATURAL IMPRESSION CAP Product weight 14 lbs 6.4 kg units per linear foot units UNITS 145 mm 5 3/4 102 mm mm 12" 203 mm 8" 51 mm 2" 305 mm 12 QUANTITY ESTIMATE X = X 3.00 = Height Length Square feet units per ft 2 units required 19

20 TOWNSEND WALL AND CURB NATURAL LOOK COLOUR The Townsend wall creates a stacked-stone look with a faux joint pattern. Their innovative design means that you can use the same module to build walls and curbs. One simple size makes installation easy. Finished corners - no cutting or sawing required! EARTH BLEND NEW SHADOW BLEND UNIT WALL 406 mm 16" 102 mm 4" 146 mm 5 3/4" Product weight 29 lbs 13 kg units per ft units CURB units per linear foot 0.75 TIP We recommend using Permapro concrete adhesive to secure wall modules. QUANTITY ESTIMATE - WALL X = X 1.57 = Height Length Square feet units per ft 2 units required QUANTITY ESTIMATE - CURB X 0.75 = linear feet units per linear foot units required 20

21 OLD FORGE WALL ANTIQUE LOOK A straight forward wall with an antique look. It enhances the appeal of certain spaces such as small flowerbeds. Characteristics and benefits The maximum suggested height is 3 feet (without overload). The back of bevelled module has groove to cut the module in half. The two extremities of the module have grooves to make a 90 split-face corner. COLOURS RANGE GREY AND CHARCOAL RANGE BEIGE AND BLACK UNIT 457 mm 18" 225 mm 8 7/8" 100 mm 4" TIP We recommend using Permapro concrete adhesive to secure wall modules. Weight per product 53 lbs 24 kg units per ft units QUANTITY ESTIMATE X = X 2.00 = Height Length Square feet units per ft 2 units required 21

22 BELTIS TUMBLED WALL ANTIQUE LOOK A simple wall with an antique look, textured on all surfaces, giving a natural touch to your project. Characteristics and benefits Chiseled texture on all surface visible on both sides. Beveled module that allows you to create straight and curved line walls. The maximum height suggested is 2 feet (without overload). COLOURS SHADOW BLEND EARTH BLEND SPECIFIC LAYING PATTERNS UNIT 293 mm 11 1/2" 185 mm 7 1/4" FRONT TO BACK (STRAIGHT WALL) 102 mm 4" INSIDE DIAMETERS 197 mm 7 3/4" SIDE BY SIDE (CURVED WALL) 83.8 cm (33") = 12 units 2.4 m (8 ) = 32 units 3 m (10 ) = 38 units TIP We recommend using Permapro concrete adhesive to secure wall modules. Weight per product 20 lbs 9.1 kg units per ft 2 (front to back wall) 3.84 units per ft 2 (side by side wall) units QUANTITY ESTIMATE X = X Height Length Square feet 3.84 (front to back wall) units per ft 2 = units required X = X Height Length Square feet 3.27 (side by side wall) units per ft 2 = units required 22

23 MINI-BELTIS WALL ANTIQUE LOOK A rustic miniature wall, perfect to be used next to small flowerbeds or as sidewalk curbs. Characteristics and benefits Chiseled texture on all surface visible on both sides. Beveled module that allows you to create straight and curved line walls. The maximum height suggested is 2 feet (without overload). COLOURS RANGE GREY AND CHARCOAL RANGE BEIGE AND BLACK SPECIFIC LAYING PATTERNS RANGE SANDY BEIGE UNIT 229 mm 9" 127 mm 5" FRONT TO BACK (STRAIGHT WALL) 76 mm 3" INSIDE DIAMETERS 160 mm 6" SIDE BY SIDE (CURVED WALL) cm (24") = 12 units cm (47") = 20 units cm (73") = 29 units TIP We recommend using Permapro concrete adhesive to secure wall modules. Weight per product 7.50 lbs 3.40 kg units per ft 2 (front to back wall) 6.25 units per ft 2 (side by side wall) units QUANTITY ESTIMATE X = X Height Length Square feet 6.25 (front to back wall) units per ft 2 = units required X = X Height Length Square feet 5.33 (side by side wall) units per ft 2 = units required 23

24 BELTIS FIRE PIT KIT ANTIQUE LOOK COLOURS This simple rustic design will be the focal point of your space and the envy of the neighborhood. SHADOW BLEND EARTH BLEND UNIT 813 mm mm mm 43" Product weight 800 lbs 363 kg 24

25 COUNTRY WALL ANTIQUE LOOK An antiqued finish on both sides. You can create small flowerbeds with straight or curved lines, using this bevelled wall. Characteristics and benefits Visible on both sides, each module has a split face on both sides. Bevelled module that allows you to create straight and curved line walls. The maximum permissible height is 2 feet. (without overload) COLOURS RANGE BEIGE RANGE CHARCOAL SPECIFIC LAYING PATTERNS UNIT 160 mm 6 1/4" 203 mm 8" FRONT TO BACK (STRAIGHT WALL) 102 mm 4" SIDE BY SIDE (CURVED WALL) INSIDE DIAMETERS 83.3 cm (33") = 17 units 2.4 m (8 ) = 40 units TIP 228 mm 9" We recommend using Permapro concrete adhesive to secure wall modules. 3 m (10 ) = 48 units Weight per product 20 lbs 9.1 kg units per ft 2 (front to back wall) 4.80 units per ft 2 (side by side wall) units QUANTITY ESTIMATE X = X Height Length Square feet 4.80 (front to back wall) units per ft 2 = units required X X X Height Length Square feet 4.10 (side by side wall) units per ft 2 = units required 25

26 PLANTER WALL BLOCK Grow your fruits, vegetables, plants and flowers anywhere! Quickly and easily create custom planter boxes and raised-gardens of varying sizes, dimensions and configurations with this innovative block. Its unique design was developed to provide a stackable framework for your personalized creations. Simply stack the blocks to the desired height (maximum 3 blocks high) and slide in 2 x 6 pieces of lumber into the designated notches to create walls. Use rebar and capping units to solidify and create the finishing touches. Fill with soil and plant products. Enjoy! BUILD A GARDEN IN ONE AFTERNOON! UNIT 197 mm 7 3/4" 197 mm 7 3/4" 140 mm 5 1/2" Weight per product 23 lbs 10 kg 120 units 26

27 ENDLESS CONFIGURATION POSSIBILITIES BASIC INSTALLATION 2 ft. 4 ft. 4 ft. 4 ft. 4 ft. 8 ft. TIERED INSTALLATION FURNITURE Bench Visit permacon.ca for more configuration ideas. 27

28 UNIVERSAL SLOPE BLOCK CLASSIC LOOK This wall has a smooth surface with a unique shape and size. Practical, functional and high performance wall designed specifically for straight applications especially to build taller retaining walls with a maximum height of 4 feet without overload. COLOUR GREY UNIT 215 mm 8 1/2" 280 mm 11" 135 mm 5 5/16" Weight per product 40 lbs 19 kg units per ft units QUANTITY ESTIMATE X = X 3.20 = Height Length Square feet units per ft 2 units required 28

29 HERITAGE UNIVERSAL PAVERS CLASSIC LOOK This paver has a pure look with clean lines. The dimensions and regular layout of this classic can be used to create an effect reminiscent of brick. Characteristics and benefits Clean lines. Simple geometric shape. Flexibility due to the variety of laying patterns. COLOURS GREY UNIT LAYING PATTERNS 100 mm 3 15/16" 200 mm 7 7/8" 50 mm 2" LINEAR PATTERN CENTER - CENTER HERRINGBONE PATTERN TIP To obtain an even distribution of colour and texture, it is recommended that you choose paving stones from more than one cube at a time. Moreover, working down each cube always gives the best results. Weight per product 5.10 lbs 2.30 kg units per ft units QUANTITY ESTIMATE X = X 4.57 = Length Width Square feet units per ft 2 units required 29

30 DOMINO 50 PAVERS ANTIQUE LOOK COLOURS This revolutionary paver can be easily used to create a herringbone pattern for a modular look or a running bond pattern for a linear look. Characteristics and benefits Can be combined harmoniously with Domino slab. EARTH BLEND SHADOW BLEND UNITS LAYING PATTERNS 305 mm 12" 152 mm 6" 50 mm 2" 305 mm 12" 152 mm 6" 50 mm 2" 305 mm 12" 152 mm 6" 50 mm 2" LINEAR PATTERN MODULAR PATTERN 3 MODULES Weight per product 11.7 lbs 5.30 kg units per ft units QUANTITY ESTIMATE X = X 2.00 = Length Width Square feet units per ft 2 units required 30

31 STRATUS CURB NATURAL LOOK Small curb at an accessible cost, used for paved surfaces or small flowerbeds. The presence of an irregular joint evokes the feel of natural stone. Characteristics and benefits Curbs with a joint simulating 2 pavers gives a natural surface look. The bevelled ends of the curbs allow you to achieve straight or curved lines. COLOURS EARTH BLEND SHADOW BLEND UNIT 300 mm 11 13/16" 80 mm 3 1/8" 80 mm 3 1/8" Weight per product 9.1 lbs 4.1 kg units per linear foot units QUANTITY ESTIMATE X 1.02 = linear feet units per linear foot units required 31

32 SCALLOPED CURBS CLASSIC LOOK COLOUR Attractive and practical, these edgers draw the eye and define flowerbeds, tree rings and planting areas. A classic and easy to use product that adds the finishing touch you re looking for. WHITE SPECIFIC LAYING PATTERN UNITS 600 mm 24" 150 mm 6" 0.91 m (36") = 4 radius edges of 3 feet in diameter 50 mm 2" 600 mm 24" 50 mm 2" 150 mm 6" STRAIGHT SCALLOPED CURB Weight per product 21 lbs 9.6 kg units per linear foot units TIP For better stability, the curbs should be embedded 3" into the soil. RADIUS SCALLOPED CURB Weight per product 22 lbs 10 kg units per linear foot units QUANTITY ESTIMATE X 0.50 = linear feet units per linear foot units required 32

33 UNIVERSAL CURB CLASSIC LOOK COLOUR A longer curb with simple geometry and clean edges for a definite classic look. The full system includes a 90 corner module and a radius module. Characteristics and benefits Tongue and groove ends ensure great stability. GREY UNITS STRAIGHT UNIVERSAL CURB 1000 mm 39" 80 mm 3 1/8" Weight per product 81 lbs 37 kg units per linear ft units 200 mm 8" RADIUS UNIVERSAL CURB 1000 mm 39" Weight per product 76 lbs 35 kg units per linear ft units 200 mm 8" 80 mm 3 1/8" 300 mm 12" 300 mm 12" 90 UNIVERSAL CORNER CURB Weight per product 42 lbs 19 kg 64 units 200 mm 8" 80 mm 3 1/8" QUANTITY ESTIMATE X 0.31 = linear ft units per linear ft units required 33

34 DEK-BLOCK OPTI A patented and revolutionary deck block that has been specifically engineered to make carrying, handling and installing easier; yet with the same great advantages as the Original Dek-Block. Characteristics and benefits Product shape enables easier grip and handling. 50% lighter than the Original Dek-Block, requiring less effort to build your deck. Same great stability, load-bearing capacity and quantity of blocks required to achieve your deck project as the Original Dek-Block. Can receive 4"x4" vertical posts. Resists the harshest Canadian freeze and thaw cycles. Meets safety level support requirements. SAVE 10% ON YOUR PROJECT TODAY UNIT 260 mm 10 1/4" 260mm 10 1/4" 146 mm 5 3/4" Weight per product 23.3 lbs 10.5 kg 100 units 34

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36 DEK-BLOCK COLOUR Proven performance in the Canadian market for decades, the Permacon Dek-Block is a must when designing a wooden deck. Characteristics and benefits Heavier is better; 50 lbs means better anchoring power and greater stability. Increased bearing strength means Dek-Block is the strongest product. DEK-BLOCK GREY UNIT Made for Canadian winters, the Dek-Block can withstands freeze thaw cycles. Quick and easy installation. No excavation required. 280 mm 11" 280 mm 11" THE ORIGINAL 4-Way Dek-Block 190 mm 7 1/2" Weight per product 50.6 lbs kg 60 units DEC-OR-POST Holds 4 x 4 or 6 x 6 posts vertically. COLOUR MODULE 300 mm mm mm 7 1/2 SAKRETE PAVER FRAME Easy to use, this curb secures your pavers in place and provides a clean, finished look. Curves are easily accomplished. Suitable for straight runs. Enables curves without cutting. 6 linear feet. DEC-OR-POST NATURAL Weight per product 59 lbs 26 kg 60 units Weight per product 2.0 lbs 0.91 kg 30 units 36

37 PROJECT PLANNING FOR RETAINING WALLS ESTIMATION OF THE QUANTITY OF GRANULAR FOUNDATION MATERIAL 1 How do I calculate the quantity of granular foundation material required for a retaining wall? Measure the depth (in inches) of the trench. Measure the width (in inches) of the trench. EXAMPLE 6 in X 18 in 144 = 0.75 Depth Width Multiplication factor Multiply length of the wall (in feet) by the multiplication factor (0.75). This gives the volume of 0-20 mm (0-3/4 in.) stone in cubic feet you need. EXAMPLE FOR A WALL 15 FT LENGTH 15 in X 0.75 = ft 3 Length of the wall Multiplication factor Volume of 0-20 mm (0-3/4") stone 2 How do I calculate the quantity of clean stone required behind a retaining wall? Measure the depth (in inches) of the trench. EXAMPLE 12 in 12 = 1.00 Width behind the wall Multiplication factor Multiply height of the wall (including the section that will be under the ground) by lengh of the wall. Then, multiply the result by the multiplication factor (1.00). This gives the volume of 20 mm (3/4 in.) clean stone in cubic feet you need. EXAMPLE FOR A WALL 3 FT HIGH BY 15 FT LONG 3 ft X 15 ft X 1.00 = 45 ft 3 Height of the wall Length of the wall Multiplication factor Volume of 20 mm (3/4") clean stone 37

38 WALLS INSTALLATION GUIDE EXCAVATION To begin, mark out the area to be excavated with stakes and string. You can indicate various key points on the ground with an aerosol marker. Determine the level of your wall from the lowest point. Dig a trench at least 12 inches (300 mm) deep by 24 inches (600 mm) wide. To check that the depth of the trench is uniform, use the stakes and attach a string in a level manner. Stretch the string tight and with a line level, check along several points to make sure that the whole trench is at the same depth. FOUNDATION Fill the trench with 10 inches (254 mm) of 0-¾ crushed stone (20-0 mm). Level it with a rake. To facilitate compaction, you can hose down the surface. Use the mechanical tamper to compact the entire surface. Overlap the strokes of the tamper. To check that the foundation is uniform, attach a string in a level manner. Stretch the string tight and, with a line level, check along several points to make sure that the whole foundation is at the same depth. INSTALLATION Spread ½ inch (12.7 mm) of stone dust on top of the compacted foundation. Check the fi nal level with a spirit level. For the fi rst row only, if necessary, remove the lip on the rear of the block with a small sledgehammer. Remove the lip on the rear for these types of blocks: Chiseled wall, Border wall. This step will assist in leveling the blocks. Prepare a number of blocks in advance. We strongly recommend that you wear safety glasses for this step. Pull a string to align the blocks in the fi rst row. Install the fi rst row of blocks, starting with a corner. Check levels in both directions, from front to rear and left to right. Remove or add stone dust to adjust the level. You can also adjust the level by lightly tapping the surface of the block with a small sledgehammer. Check the level from block to block. 38

39 TOOLS INSTALLATION (CONTINUED) To start the second row, cut a block in half to make a half block. Draw a line around the block. Strike that line. Finish the cut by striking fi rmly on the visible face of the block. You can also make the cut with a concrete saw. We strongly recommend that you wear safety glasses for this step. Next, install a second and third row of blocks, making sure that the rear lip, if there is one, rests fi rmly on the block on the row underneath. If the block has no rear lip, you should position the block by aligning the front faces. Alternate the position of the blocks to off-set the joints. Check that the blocks are leveled. Never install blocks in a column. You must always overlap the joints. To ensure that the wall is solid, you can glue each block with Permapro concrete adhesive. When the wall is completed, install a perforated drainage pipe behind the wall and connect it to the existing drainage system. Fill the space behind the wall with ¾ inch (20 mm) clean stone. Install a geotextile. This will prevent garden soil from contaminating the clean stone. The back of the wall can now be fi lled with dirt or top soil. FINISHING Shovel Gloves Stakes Stone dust Rake Safety glasses Drainage stone (3/4") String Foundation stone (0-3/4") For certain types of walls, capping is necessary. If this is the case, all capping modules must be glued with Permapro concrete adhesive. Fold the geotextile under the front of the last row. Slide the capping module forwards so that it overhangs from the face of the wall by about 1 inch (25.4 mm). Line level Spirit Level Perforated drainage pipe Geotextile membrane Concrete adhesive Mechanical tamper Measuring tape Aerosol marker Small sledgehammer and cold chisel Concrete saw 39

40 PROJECT PLANNING FOR CONCRETE PAVERS OR SLABS ESTIMATION OF THE QUANTITY OF GRANULAR FOUNDATION MATERIAL 1 How do I calculate the quantity of granular foundation material required for paved surface? Measure the depth (in inches) of the paved surface. EXAMPLE 8 in 12 = 0.67 Depth of trench Multiplication factor Multiply the length by the width of the surface, by multiplication factor (0.67). This gives the volume of 0-20 mm (0-3/4 in.) stone in cubic feet you need. EXAMPLE FOR AN AREA OF 15 FEET X 20 FEET 15 ft X 20 ft X 0.67 = 201 ft 3 Length in feet Width in feet Multiplication factor Volume of 0-20 mm (0-3/4") stone 2 How do I calculate the quantity of concrete sand or stone dust required for paved surface? Measure the thickness (in inches) of the setting bed. EXAMPLE 1 in 12 = Thickness Multiplication factor Multiply the length by the width of the surface, by multiplication factor (0.083). This gives the volume of concrete sand or stone dust in cubic feet you need. EXAMPLE FOR AN AREA OF 15 FEET X 20 FEET 15 ft X 20 ft X = 25 ft 3 Length in feet Width in feet Multiplication factor Volume of material 40

41 PAVERS AND SLABS INSTALLATION GUIDE TOOLS EXCAVATION To begin, mark out the area to be excavated with stakes and string. You can indicate various key points on the ground with an aerosol marker. Extend the surface line by 6 inches (150 mm) on all sides. The curbs will be laid in the excess area. Determine the level of your patio. You must provide a drainage slope away from the house of ¼ inch (6.5 mm) per foot. If your project measures 10 feet (3 m), you will have a slope of 2 ½ inches (63.5 mm). Dig a minimum of 12 inches (300 mm) deep. Check along several points that the foundation is at the same depth. Cover the bottom and sides of the excavated area with a geotextile membrane. The geotextile will prevent the foundation from mixing into the natural soil. It will also provide greater stability. FOUNDATION Spread 10 inches (254 mm) of 0-¾ (0-20 mm) crushed stone. Level it with a rake. To facilitate compaction, you can hose down the surface. Use the mechanical tamper or vibrating plate to compact the entire surface. Overlap the strokes of the tamper. To check that the foundation depth is uniform, use the stakes and attach a string. Stretch the string tight and, maintaining the drainage slope, check along several points to make sure that the entire foundation is at the same depth. Spread the stone dust between the pipes. Level it with a rake fi rst and then with the aid of a straight board. Move the pipes and repeat the operation until the entire surface is done. Do not walk on the stone bedding. Gaps are created when you move the pipes. These will be fi lled in a later stage during the installation of pavers and slabs. INSTALLATION Broom Polymeric sand Foundation stone (0-3/4") Gloves Stone dust Shovel Stakes Rake Safety glasses String Permapro plastic curb Line level Pull a string to align the modules in the fi rst row. Place the fi rst slabs or pavers on the bedding. Continue work by walking on the modules. Never walk on the bedding. Walk on the slabs or pavers and fi ll in the gaps left by the pipes. Check the alignment of pavers or slabs after 5 rows and adjust them as needed with a screwdriver. If you need to cut pavers or slabs, use a concrete saw from a rental centre. This will give you a straight cut. We strongly recommend that you wear safety glasses when cutting pavers or slabs. When cutting, keep a distance from the pavers or slabs already installed because dust and dirt will irreversibly stain the modules already in place. For pavers only: you can use a cold chisel and a small sledgehammer. Draw a line on the paver. Strike along the line. Finish the cut by striking fi rmly on the visible face of the paver. Installing the curbs: If you install concrete curbs, you must install them directly on the same bedding as your slabs and pavers. If you are installing plastic paving edges, you must install them directly on the same bedding as pavers or slabs. Insert nails every 8 inches. Water gun and hose Measuring tape Spirit level Geotextile membrane Mechanical tamper FINISHING For slabs: When you have completed laying the slabs, spread polymeric sand and sweep it in all directions to fi ll in the joints. You should never use the vibrating plate on the slabs. For pavers: Spread sand and stabilize the pavers with a vibrating plate. This will set the pavers into their bedding and level the surface. Sweep away any excess sand. To easily remove surface sand from pavers and slabs, use a leaf blower. Before watering, make sure that no sand remains on the surface. Gently spray a fi ne mist of water for seconds on a portion of the paving surface. Wait 3-4 minutes. Spray again until no more water soaks into the paver joint. Stop after two repetitions. We strongly suggest that you read the complete procedures described on the polymeric sand bags. 2,5 cm (1") pipes Small sledgehammer and cold chisel Aerosol marker 4 feet straight plank Vibrating plate Visit our website at PERMACON.CA to watch the pavers and slabs installation video. Concrete saw 41

42 CURBS INSTALLATION GUIDE UNIVERSAL CURB STEP 1 Dig a trench mm (8-12 in.) deep by 300 mm (12 in.) wide. STEP 2 Compact the bottom of the trench with a tamper. Ensure that the soil is firm and contains no plant matter or clay. Spread 0-20 mm (0-3/4 in.) stone in 100-mm (4-in.) layers, levelling and firmly compacting between layers, up to the desired level for positioning the border. Ideally, at least 150 mm (6 in.) of stone should be installed under the border. STEP 3 Spread a thin layer of crushed stone on which to set the borders. This layer facilitates adjustments. Install the borders according to the landscaping plan. STEP 4 Fill the space around the curbs with 0-20 mm (0-3/4 in.) stone and then compact it with a tamper. SCALLOP DECORATIVE CURB STEP 1 Dig a trench 100 mm (4 in.) deep by 200 mm (8 in.) wide. STEP 2 Spread 50 mm (2 in.) of crushed stone in the trench. Check to see if the final level of the curb is satisfactory. Adjust the level if necessary. STEP 3 Continue backfiling both sides of the curbs using the stone dust. STEP 4 Compact the foundation on both sides of the curbs. STRATUS CURB STEP 1 Dig a trench 100 mm (4 in.) deep by 200 mm (8 in.) wide. STEP 2 Spread 50 mm (2 in.) of crushed stone in the trench. Check to see if the final level of the curb is satisfactory. Adjust the level if necessary. STEP 3 Continue backfiling both sides of the curbs using the stone dust. STEP 4 Compact the foundation on both sides of the curbs. Note: The Stratus curb will be installed on the same level as the pavers. Follow the installation guide of paving stone or slabs. 42

43 SPECIAL FEATURES OF INSTALLATION SLABS Apply to all slabs Always fill joints with polymeric sand as soon as pavers are set. Never use slabs for driveways. Never compact slabs after setting. Keep in mind colours are uneven. Alternate slabs to prevent coloured spots. If you must cut the slabs, use a concrete saw for better results. Do not apply sealant in the first year after installation. Refer to page 41 for installation guide. PAVERS Always fill joints with polymeric sand as soon as pavers are set. Always compact pavers at least twice, this helps polymeric sand fill joints completely. Keep in mind that colours are not even. Alternate pavers during installation, to prevent coloured spots. Cut pavers with a concrete saw or with a sledgehammer and chisel. Installing concrete or plastic curbs helps maintain the joints integrity. Do not apply sealant in the first year of installation. Refer to page 41 for installation guide. CURBS Refer to the installation guide on page 42. WALLS All colour ranges are somewhat uneven. Alternate blocks in order to prevent coloured spots. Always stagger joints when installing wall blocks (never create columns). Refer to the installation guide on page

44 FREQUENTLY ASKED QUESTIONS WHAT DO I NEED TO CONSIDER WHEN PLANNING A PATIO OR RETAINING WALL? The essential information to consider when purchasing and installing pavers or walls are the warranty, quantities of material and maintenance. Pavers can enhance the appearance of your property and improve your lifestyle. Deciding how you will use your new landscaping project can often guide you in making the right decision for your purchase. Remember to check local building codes and bylaws before excavating or ask for advice Info-Excavation of your area. WHAT TYPE OF PAVERS OR SLABS SHOULD I BUY? The right type of pavers or slabs for your project will depend on your landscaping plan and budget. Ask about our large selection of shapes and colours or discuss your landscaping ideas with a landscaping architect. WHAT TYPE OF PAVERS SHOULD BE INSTALLED AROUND A POOL? Concrete pavers are the best choice to ensure a cool surface for bare feet around a pool. Select pale colours, which absorb less heat, and opt for a smooth rather than a rough finish. HOW CAN I PREVENT GRASS AND WEEDS FROM GROWING BETWEEN PAVERS? Be sure to fill the paver joints with polymeric sand, which prevents the growth of weeds and grass. Contrary to popular belief, weeds grow from above the blocks, not below. Airborne pollen is the main contributor to the proliferation of weeds. WHERE SHOULD I INSTALL THE GEOTEXTILE MEMBRANE? When excavating for a walkway or patio, we recommend that you install a geotextile membrane between the ground (after excavating) and the granular foundation of 0 20 mm (0 3/4 in.) stone. The membrane prevents the underlying soil from contaminating the stone. This is especially important if the soil contains clay, which can lead to moisture retention in the foundation, causing it to swell during periods of freezing and thawing. 44

45 WHAT IS THE PURPOSE OF A SEALANT AND WHEN SHOULD IT BE APPLIED? The main purpose of paving sealant is to make the surface more attractive (by giving it a wet appearance). The sealant does not prevent stains from oil or dead leaves but does make maintenance and cleaning easier. Never apply a sealant during the first year of use, when efflorescence may form on the surface of the pavers. The sealant would seal the efflorescence and make it more difficult to clean. HOW CAN I CLEAN STAINS CAUSED BY OIL OR DEAD LEAVES? A oil and grease cleaner will remove the oil stains. A mixture of water and bleach will remove dead leaf stains. THINGS YOU NEED TO KNOW ABOUT EFFLORESCENCE It is possible that after a couple of weeks or months, a white substance will emerge from your pavers, walls or slabs. This substance is efflorescence. It is a whitish powder like deposit which sometimes appears on concrete products. This deposit is the residue of a soluble salt carried to the face of the product by moisture and left on the surface as a dry powder following evaporation of the moisture. The efflorescence will continue until either the salt or moisture supply has been exhausted. This can take a few months. There are certain products that can quickly eliminate the efflorescence but be forewarned that it can resurface till ALL of the efflorescence subsides naturally. This is why it is recommended to wait at least 60 days before applying the sealant. Efflorescence does not affect the structural integrity in any way. WHAT KIND OF WARRANTY COVERS YOUR PRODUCTS? Permacon offers a 50 years warranty for concrete landscaping products for residential use only. For warranty details and exclusions, visit: 45

46 THE PAST, PRESENT AND FUTURE. At Permacon, we are not just manufacturing stone; we build the living space of your dreams in perfect harmony with its surroundings. Throughout many eras and trends, we ve forged an enviable reputation for ourselves, which is reflected in the renewed confidence we enjoy with our suppliers, professionals and consumers. For 65 years, Permacon has designed, produced and offered the best in residential masonry and landscaping so that you can enjoy your property to the fullest. By combining craftsmanship, cutting edge methods and an efficient organization, Permacon brings together aesthetics and expertise. Our success in the industry is no stroke of luck-it s based on the four pillars that make up our unwavering brand promise. 46

47 COMPETENCE COMMITMENT Experience cannot be faked. Over the years, Permacon has accumulated a wealth of knowledge and developed unparalleled expertise. In our offices, factories, warehouses and quality control lab, our expert staff work to offer products that surpass the most demanding consumer expectations. With Permacon, quality and dependability aren t merely promises, but concrete facts. That s why our products come with a full 50-year warranty and why Permacon is the first choice for architects and contractors who need a supplier able to provide the absolute best material. The exceptional quality of Permacon products would mean little without the relationship we enjoy with our clients and partners. This bond of confidence is based on respect, responsiveness and availability. At each of our 13 production facilities, 300 showrooms and on work sites, we maintain an active presence throughout the process in order to ensure that the results are up to our highest standards. CUTTING EDGE AESTHETICS Permacon has long been a trendsetter that brings innovation to life. This forward thinking was embodied a few years ago when we established the industry s only R&D Centre in North America. Permacon s experience is shown in our product lines that herald future trends. Whether by redefining the industry or introducing best practices, Permacon always pushes the market forward. Taste can be infinitely varied, but we feel beauty must inhabit everything we create. For Permacon, beauty is always a matter of harmony, refinement, elegance and clean lines. Whether polished or rough-hewn, each stone is the result of meticulous, inspired and skillful craftsmanship carried out for the sole purpose of making your living space a work of art. 47

48 1 888 PERMACON PERMACON.CA Quebec En 2018