Which interlayer for which application?

Transcription

1 Which interlayer for which application? Phillip Davies Consultant to Trosifol Mob: World of Façade Conference Sydney, 8 February 2018

2 Glass is a fantastic material Louis Vuitton, Paris Shanghai Tower Marina Bay Sands, Singapore 2

3 but sometimes it breaks! Vandalism Spontaneous breakage Hurricane Wilma, Miami

4 . laminated glass provides safety and security Laminated Glass Glass Interlayer Glass Two or more lites of glass and one or more interlayers Permanently bonded Glass retention if breakage occurs Penetration resistant on impact Types of laminated glass Polyvinyl butyral (PVB) Ionoplast 4

5 Laminated safety glass - demonstration 5

6 Selecting laminated safety glass for different needs Comfort Structural Glazing Decorative Glazing Security 6

7 Selecting laminated safety glass for different needs Comfort Structural Glazing Decorative Glazing Security 7

8 Ultra Clear Interlayers for Ultra Clear Glass Trosifol UltraClear PVB Light Transmittance 90.2% Ionoplast and Trosifol UltraClear PVB vs standard PVB Standard PVB vs Ultra Clear PVB Select the right interlayers for ultra clear clarity SentryGlas ionoplast and Trosifol UltraClear PVB have low Yellowness Index Trosifol Business 8

9 Double Skin Laminated Annealed Glass Façade More than 200,000 m 2 SentryGlas interlayer used Why SentryGlas ionoplast? Clarity with low iron glass > 7.0 KPa of Wind Pressure Ultra clear façade - Shanghai Tower Tallest Building in China (632 m) Completed 2013 Architect Gensler 9

10 Trosifol Colour and Tints Portfolio* Sky Blue Colour code B.54 Medium Blue Colour code B.37 Red Colour code R.30 Light Green Colour code G.80 Violet Colour code V.30 Black & White Portfolio* Brilliant Black (S.00) Diamond White (W.00) Shining White (W.17) White Translucent Sand White 100% opaque 100% opaque Approx. 10% light transmittance Approx. 55% light transmittance Approx. 70% light transmittance * The colour samples are merely intended as illustration and inadequately represent the real colours. Custom colours are available on request. 10

11 Trosifol Decorative Glazing projects Trosifol production line, Troisdorf Office building Germany Yas-Hotel, Abu Dhabi Potash Headquarter, Bielorussia 11

12 Selecting laminated safety glass for different needs Comfort Accoustic & UV control Structural Glazing Decorative Glazing Security 12

13 The need for noise control Urbanization forces people to live close together. Noise pollution reduces mental concentration and affects health. 13

14 3 mm 3 mm 10 mm 5 mm 5 mm 5 mm 5 mm How can I achieve noise insulation, reduce weight of the construction and save costs? Monolithic glass Laminated glass 0.76 mm Standard PVB Acoustic laminated glass 0.76 mm SC PVB R w = 38 db R w = 33 db R w = 35 db R w = 36 db Trosifol Clear Trosifol Sound Control 14

15 6 mm 3 mm 3 mm 6 mm 4 mm 4 mm 6 mm 4 mm 4 mm How can I achieve noise insulation, reduce weight of the construction and save costs? IGU with Laminated glass 0.76 mm Standard PVB IGU with Acoustic Laminated glass 0.76 mm SC PVB Rw = 41 db Rw = 38 db Rw = 40 db Trosifol Clear Trosifol Sound Control 15

16 Trosifol Sound Control Standard PVB SC Multilayer SC Monolayer Acoustic performance Some Excellent Excellent Optics Good Risk for Orange peel Good Combine with colours Yes Yes No P2A Security Rating Yes Yes No Yellowness Index Low for UltraClear Low Low Select the right interlayer for Sound Control and optical performance 16

17 Trosifol Sound Control Acoustic PVB New York Pierhouse, Trosifol Sound Control Town Hall Troisdorf, Trosifol Sound Control Sky Tower Poland, Trosifol Sound Control 17

18 Natural-UV and UV Extra Protect 18

19 Selecting laminated safety glass for different needs Comfort Structural Glazing Decorative Glazing Security 19

20 Increasing need for Security globally Severe Weather Protection More hurricanes, typhoons and tornados +50% strength & length of hurricane in last 30 years New Requirements in Building Codes Man-made security threats Terrorist attacks and civil unrest are on the rise +464% terrorist incidents in last 10 years Need Bullet, Bomb-blast and anti-intrusion solutions 20

21 Interlayers for Extreme Security needs Anti-Intrusion Glazing Security and protection against terrorist attacks, vandalism and thefts Most common standards for security testing and glazing - Anti-Intrusion Glass - Bullet Resistant Glass - Blast-Resistant Glass Ballistic Resistance SentryGlas, Trosifol & Spallshield can meet ballisticsresistance test standards in constructions that are lighterweight, thinner and more durable Used where resistance to bullet penetration and spall is desirable: - Residential buildings - Government/public buildings - Armoured vehicles Blast Performance LSG can be designed for blastresistance, to help let in light & keep out trouble Blast-resistant glazing can be used to reduce the hazards associated with an explosion Add Spallshield CPET for a final layer of ballistic protection 21

22 Bullet Resistant Glass Composite laminates comprised of multiple plies of glass and both PVB and ionoplast interlayers Testing done for most levels of ballistics threats Example of a Bullet Resistant laminated glass construction 22

23 Interlayers for Bomb-blast glazing SentryGlas, Trosifol Arena Blast Test SentryGlas ionoplast interlayer enables improved glazing solutions at both high and intermediate blast threat levels 23

24 Cyclone-resistant facades Building code compliant in the USA for 25 years Resist penetration from windborne debris and cyclic pressures Protect people, property & businesses No need for window shutters Porsche Design Tower, Florida, USA Laminator: Cardinal Glass Developer: Dezer Developments Porsche Design Group Interlayer: 2.28 mm SentryGlas Cyclone Debbie, Qld mm SentryGlas used for small missile 24

25 Cyclone-Glazing and Façade Resilience for the Asia-Pacific Region Council on Tall Buildings and Urban Habitat Research Project Stage 1 Market Study and Code Survey One year long project carried out in Publication on the CTBUH Journal, Issue II, April Tall building growth and tropical cyclones increasing in Australia (from 1995 to 2017) Geographic Information Modelling analysis Presenting: Analyses of existing standards & codes & best practices for 12 jurisdictions on design, construction and installation of cyclone resistant curtain walls. Research Project Webpage 25

26 Cyclone-Glazing and Façade Resilience for the Asia-Pacific Region Council on Tall Buildings and Urban Habitat Research Project Stage 2 Current Problems & Existing Solutions for: Design Construction Installation Post-Event Inspection of Cyclone Resistant Façades 12 Months for: Selection of case studies Meetings with experts Cyclone-resistant façade solution study If you want to get involved write to research@ctbuh.org - Join the steering committee - Contribute with building case studies 26

27 Selecting laminated safety glass for different needs Comfort Structural Glazing Decorative Glazing Security 27

28 What is Structural Glazing? Examples of Structural Glazing Balustrades Overhead Canopies Floors Stairs Large Windows Curtain Walls Kuraray Structural Interlayers SentryGlas ionoplast Trosifol Extra Stiff (ES) PVB 28

29 SentryGlas ionoplast Interlayer 20 years of proven field performance Based on unique ionoplast chemistry no plasticizers Highest level of structural performance of any interlayer over a wide range of temperatures and load durations Reduction of glass weight of up to 50% is possible Excellent post breakage performance up to 50 C High clarity for low iron glass Excellent edge stability - 19 years of natural weather testing in South Florida with zero defects! Excellent sealant compatibility Available in sheet and roll form up to 321 mm wide Thickness range mm to 3.04 mm Available in translucent white 3,000 m 2 Overhead Glazing Apple Flagship Store Shanghai 29

30 Trosifol Extra Stiff (ES) Structural PVB Product properties exceed standard PVB Improved post breakage performance up to 30 C Very high clarity Can be combined with coloured PVB interlayers Good edge stability Available in rolls of 0.76mm thickness up 3210 mm wide Lower cost than ionoplast interlayer 30

31 Overhead Glazing Standard PVB Four point fixed panels prdin broken glazing must resist 100 kg weight for 30 minutes 31

32 Overhead Glazing SentryGlas ionoplast Four point fixed panels prdin broken glazing must resist 100 kg weight for 30 minutes 32

33 Overhead Glazing Munich University Study Deflection versus time measurements Load, kg: SentryGlas interlayer and Trosifol ES interlayer are both high modulus stiff interlayers which provide a range of performance to meet all of your structural glazing demands 33

34 How can Trosifol support you? Consultancy Services Finite Element Analysis (SJ Mepla, SG Calc ) Effective thickness method (ASTM E ) Thermal breakage Windows Glass design Bomb blast performance Wingard suite of tools (ARA) Thermal and energy performance Lawrence-Berkeley National Labs (LBNL), Optics, Window, Therm Test design support Miami Dade County Laminated Glass Expertise Interlayer advice and selection Kuraray Network of Laminators : glass fabricators capabilities Glass and Lamination training Building Codes monitoring Technical support and standard tests (Adhesion ) New Applications development and tests Global technical support team with 3 technical Labs in Korea, Germany and USA Online tools Online Strength calculator Technical Design Guide for Structural engineers list of Compatible Sealants Library of technical papers and test reports List of Glazing systems tested for hurricane glazing Laminated Glass News Newsletter 34

35 Asia Pacific Team introduction geographical split 35

36 Trosifol : Your Partner for Laminated Glass 36

37 Thank you very much for your kind attention 37