Kingspan WoodTherm Complete Wall & Façade System

Transcription

1 Insulated Panels CI/SfB (4-) Rh2 September 2008 INSULATED WALL & FAÇADE SYSTEMS WoodTherm Complete Wall & Façade System Approved to LPS 1181 Certificate No. 186a & 260a

2 The paper we have printed on is from 80% postconsumer waste and the remaining 20% pulp is TCF (Totally Chlorine Free). This fibre is FSC certified (see fsc.org for details). In recognition, the range has been awarded both the NAPM and Eugropa recycled marks, two of the most prestigious and recognisable recycled certificates available. The ink we have used is vegetable based, allowing the document to be recycled. Sustainable Forest Recyclable Vegetable Based 2

3 Contents Contents Introduction, Benefits & Colour Range 4 Product Data 6 Construction Details 10 3

4 Introduction, the market leader in insulated panel systems is further advancing façade technology by introducing a unique system that combines all the benefits of insulated panel construction, with the aesthetics of a durable natural wood veneer façade. In partnership with Prodema, has produced and is the sole supplier of the WoodTherm TM complete wall & façade system. WoodTherm TM offers the ideal solution for all projects such as apartments, offices, retail, educational and health projects and is suitable for both refurbishment and new build projects. Benefits Complete Wall & Façade System The WoodTherm TM complete wall & façade system creates a strong, aesthetically pleasing finish with regulation compliant insulation built-in. Benefits include: Design flexibility Fully tested complete external wall solution Single point responsibility, one contractor installing wall and façade Fast installation platform for application of façade, allowing other services to gain access sooner Removes wood façade from critical path Clear simple pricing structure providing a cost effective solution Property & Business Protection - Loss Prevention Certification Board (LPCB) LPS 1181 certified insurer approved systems deliver certainty of performance and insurability. Full system guaranteed for up to 25 years for thermal and structural performance Simple detailing to maximise air leakage performance Full installation training and technical support available System fully tested to the Centre for Window and Cladding Technology (CWCT) standards Easily integrates with other elements such as doors, apertures, brick/stonework and glazing. 4

5 WoodTherm TM Façade The natural wood veneer façade of WoodTherm TM is sourced from sustainably managed forests. Benefits include: Graffiti proof, specifically designed to resist chemical attacks 10 year colourfast guarantee to Class 3 according to BS EN A02: 1995 (Textiles. Tests for colour fastness. Grey scale for assessing change in colour) Secret fix only, no option for face fix hence no visible fasteners Independent durability and weathering tests completed by Taylor Woodrow to recognised industry standards Available in a range of colours Easy to maintain, no restaining necessary Individual panels can be removed and replaced if necessary. Introduction, Benefits & Colour Range Colour Range Where a natural woodgrain finish is required, the WoodTherm TM complete wall & façade system offers a range of high pressure laminate cladding, manufactured with a real wood veneer which exhibits all the natural variation and beauty of real wood. The WoodTherm TM complete wall & façade system can be supplied in a range of colours providing the specifier with an exceptionally versatile way to enhance the appearance of any building. Pale Light Brown Deep Brown Dark Brown Rustik Mocca Please Note: The printed colours are as accurate as possible but are for guidance purposes only. 5

6 Product Data KS1000 WT Insulated Panel Application KS1000 WT is a high specification insulated panel which, when laid vertically acts as a carrier panel for the WoodTherm TM façade. Dimensions & Weight 1000mm cover width Core thickness Core Thickness (mm) Weight kg/m 2 * 0.63/0.4 steel * Weight indicated is for the panel only and not the completed system. Materials Substrate Standard external sheet thickness 0.63mm, standard internal sheet thickness 0.4mm (hot dipped S220DG + ZA zinc/aluminium coated metal to BS EN 10214: 1995 (Continuously hot-dip zinc-aluminium (ZA) coated steel strip and sheet. Technical delivery conditions)). Coatings - External Weather Sheet KS1000 WT external side coating consists of a high performance polymer coating, XL Forté, standard colour Merlin Grey. Reverse side of sheet coated with a light grey polyester coating. Coatings - Internal Liner Sheet A variety of finishes are available to suit the internal conditions of the building. The standard liner is bright white polyester and is suitable for typical internal environments. Where internal conditions are more demanding, such as high internal humidity or clean room conditions, Aquasafe or Cleansafe coatings are available subject to minium quantities. Reverse side of sheet coated with a light grey polyester coating. Available Lengths Standard lengths 1.8 to 12 metres. Panels less than 1.8m long can be supplied and are subject to an extra charge. Panel length These panels cannot be end lapped. Product Tolerances Cut to Length (mm) 5 +5 Cover Width (mm) 2 +2 Thickness (mm) 2 +2 End Square (mm) 3 +3 Flatness per metre (mm) 2 +2 Insulation Core The core of KS1000 WT is an, environmentally sustainable PIR insulation which is non-deleterious with zero Ozone Depletion Potential (zero ODP). 6

7 Performance Thermal Insulation Panel Thickness (mm) U-value* (W/m 2 K) ^ ^ 0.35** 80^ 0.30** 100^ 0.23** *Thermal transmittance W/m²K **U-value calculated in accordance with the method required by the Building Regulations Approved Documents L2A & L2B (England & Wales), Technical Handbooks Domestic and Non-domestic Sections 6 (Scotland) and Part F2 (Northern Ireland). ^ Recommended panel thickness to allow with compliance with Part L (Republic of Ireland based on the Overall Heat Loss Method). Biological KS1000 WT insulated panels are resistant to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the manufacture of the panels. Fire KS1000 WT and overall system is approved by the Loss Prevention Certification Board (LPCB) to LPS The steel outer and inner facings have a Class 1 fire rating to BS476-7: 1997 (Fire tests on building materials and structures. Method of test to determine the classification of the surface spread of flame of products) and are Class 0 as defined by Building Regulations. Acoustics All KS1000 WT insulated panels have a single figure weighted sound reduction Rw = 24dB. Sound Reduction Index (SRI) Frequency (Hz) SRI (db) Approved to LPS 1181 Certificate No. 186a & 260a Specification NBS Specifications are available from envirocare Technical Services. Tel: (UK) & +353 (0) (Ireland) envirocare@kingspanpanels.com Quality KS1000 WT insulated panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, approved to BS EN ISO 9001: 2000 (Quality management systems. Requirements). manufacturing plants are BS EN ISO 14001: 2004 (Environmental management systems. Requirements with guidance for use) and BS OHSAS 18001: 2007 (Occupational health and safety management systems. Requirements) accredited. Guarantees KS1000 WT insulated panels are available with the Total Panel Guarantee, offering up to 25 years thermal and structural performance guarantee. Delivery All deliveries (unless indicated otherwise) are by road transport to project site. Off-loading is the responsibility of the cladding contractor or installer. Product Data 7

8 Structural Unfactored Load/Span Table (use calculated design windload values unfactored) Span Core Load Uniformly Distributed Loads (kn/m 2 ) Condition Thickness Type Span L in Metres (mm ) Single Span 45 Pressure Suction Outer Sheet 60 Pressure mm steel Suction Inner Sheet 70 Pressure mm steel Suction Pressure Suction L 100 Pressure Suction Double Span 45 Pressure Suction Outer Sheet 60 Pressure mm steel Suction Inner Sheet 70 Pressure mm steel Suction Pressure Suction L L 100 Pressure Suction Notes: 1. Values have been calculated using the limit state method described in the European Recommendations for the Design of Sandwich Panels (ECCS document No ), taking imposed loads, temperature and creep into account. 2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under Structural Performance in the Building Design Section of the Design and Construction Guide. 3. The table is for dark coloured panels. 4. The following deflection limits have been used: Downward loading L/100 Suction loading L/ For intermediate values linear interpolation may be used. 6. The actual wind suction load resisted by the panel is dependant upon the number of fasteners used and the material of the rail. The fastener calculation should be carried out in accordance with the appropriate standard, a minimum of two fasteners per support is required. For further advise please contact envirocare Technical Services. 7. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm. 8. Load span tables for spans outside of those shown are available from the envirocare Technical Services. Typical Arrangement Eaves beam Multibeam cladding rail = 1 /3 bay width = Make up = Due to eccentricity of the extra load on the face of the insulated panel, it is important that the cladding rails are restrained from rotating, and that the rails are designed to resist this torsion load. Max height = Diagonal tie wire = Vertical restraints at 1 /3 points Bay width over 6.1 to 9.0 metres 8

9 WoodTherm TM Façade Dimensions & Weight Dimensions: Maximum module 1206mm length x 606mm height (inclusive of 8mm joint). Face panel nominally 10mm thick. Façade & Rail Weight: Nominally 11kg/m 2 General Characteristics Wood Veneer Façade The wood veneer façade has a thermosetting phenolic resin bonded cellulose fibre core. This is faced with natural wood that has been coated with a proprietary acrylic resin - PVDF UV protective finish. Natural Wood The natural wood is typically Ayous or Okume and comes from a sustainable source. Anti Graffiti Specifically designed to resist chemical attack (anti graffiti), the wood veneer façade is BM Trada Q Marked (Cert CE/F04151). Typically 606mm Aluminium Secondary Rail System The extruded aluminium secondary rail system is tested to BS 1474: 1987 (Specification for wrought aluminium and aluminium alloys for general engineering purposes) in 6063/T6 grade alloy. Attachment The extruded aluminium straps tested to BS 1474 in 6063/T6 grade alloy are secured to the wood veneer façade panel using undercut stainless steel expanding anchors. Straps are secured to the aluminium secondary rail system using self drilling / self tapping stainless steel coated black screws. Wood veneer large format façade panel Typically 48mm Fire The wood veneer façade panels have a Class 3 fire rating to BS476-6: 1989 (Fire tests on building materials and structures. Method of test for fire propagation for products) and BS476-7: Class 1 fire rating to BS476-6:1989 and BS476-7: 1997 are available which are Class 0 as defined by Building Regulations. Product Data 9

10 Construction Details External Corner Detail KS1000 WT insulated panel KSAFL6 fastener at 1000mm centres top and bottom, staggered at 500mm centres Cleader angle Sheeting rail Due to additional load from WoodTherm TM Façade, panels must be fixed with a minimum of 2 No. fasteners per panel per rail Horizontal BX rail Flat head fasteners at 500mm maximum centres Foil backed PIB to seal off panel corner Note that the WoodTherm TM Façade is fixed to BX rails with 3 straps per façade panel WoodTherm TM Façade C profile aluminium section Eaves Detail Halter at side joint Joint filler bed in scapa tapes 0100 grade non-curing mastic D profile aluminium section Undercut anchor insulated roof panel Top sheet turned down on site for roof pitches below 4 Gutter and brackets by others Site applied Alfasbond fire rated (FR) canister insulation Cover flashing with butt straps Top horizontal 'J' rail, broken every 6m with 10mm expansion gap and bedded on 1 No. continuous 20 x 3mm self-adhesive sealant tape Self tap fixing KSAFL6 fastener at 1000mm centres Horizontal J rail bedded on continuous 1 No. 20 x 3mm self-adhesive sealant tape Due to additional load from the WoodTherm TM Façade, panels must be fixed with a minimum of 2 No. fasteners per panel per rail Eaves Beam WoodTherm TM Façade Undercut anchor Note that the WoodTherm TM Façade is fixed to the BX rails with 3 straps per façade panel KS1000 WT insulated panel Drip Detail Note that the WoodTherm TM Façade is fixed to the BX rails with 3 straps per façade panel WoodTherm TM Façade KS1000 WT insulated panel Undercut anchor D profile Aluminium section compression pad C profile Aluminium section KSAFL6 fastener at 1000mm centres top and bottom, staggered at 500mm centres Closure flashing Air seal - Continuous bead of gun-grade sealant Drip flashing Structural steel Compression pad Due to additional load from the WoodTherm TM Façade, panels must be fixed with a minimum of 2 No. fasteners per panel per rail KSAFL6 fastener at 1000mm centres top and bottom, staggered at 500mm centres Horizontal BX rail, broken every 6m with 10mm expansion gap and bedded on 2 No. continuous 20 x 3mm self adhesive sealant tape Sheeting rail Air seal - Gun-grade sealant at male joint 80mm thick PIR board insulation with Alfasbond FR canister applied insulation to fill gaps, if required 10

11 Recessed Window Head Detail WoodTherm TM Façade Note that the WoodTherm TM Façade is fixed to the BX rails with 3 straps per façade panel Horizontal BX rail, broken every 6m with 10mm expansion gap and bedded on 2 No. continuous 20 x 3mm self-adhesive sealant tape KSAFL6 fastener at 1000mm centres top and bottom, staggered at 500mm centres Window head flashing KS1000 WT insulated panel Due to additional load from the WoodTherm TM Façade, panels must be fixed with a minimum of 2 No. fasteners per panel per rail PIR board insulation Optional internal head flashing External soffit flashing with no connection to internal flashing Internal head flashing PIR board insulation Internal finish to architects designs Window fixed with ferrules Recessed Window Sill Detail Window by others Window by others Drip flashing Self-tapping fixing Zed top rail profile J KSAFL6 fastener at 1000mm centres WoodTherm TM Façade Window fixed with ferrules Due to additional load from the WoodTherm TM Façade, panels must be fixed with a minimum of 1 No. fastener every 500mm KS1000 WT insulated panel Note that the WoodTherm TM Façade is fixed to the BX rails with 3 straps per façade panel Undercut anchor Recessed Window Jamb Detail Due to additional load from the WoodTherm TM Façade, panels must be fixed with a minimum of 1 No. fastener every 500mm Flat headed fastener at 500mm maximum centres Internal finish to architects designs PIR board insulation KS1000 WT insulated panel KSAFL6 fastener at 1000mm centres top and bottom, staggered at 500mm centres Window and seal by others External jamb flashing Internal jamb flashing Horizontal BX rail WoodTherm TM Façade Note that the WoodTherm TM Façade is fixed to the BX rails with 3 straps per façade panel C profile aluminium section D profile aluminium section Undercut anchor Construction Details 11

12 Insulated Roof, Wall & Façade Systems Roof Systems KS1000 RW Trapezoidal KS1000 SF Secret Fix KS1000 TS Slate & Tile Support KS500/1000 ZIP Kingzip Standing Seam KS1000 LP Lo-Pitch EnergiPanel KS1000 CR Curved Roof Roof Tile KS1000 FC Box Profile Envirodek Polycarb Rooflight Wall & Façade Systems & 1000 Optimo & 1000 MR Micro-Rib & 1000 EB Euro-Box & 1000 FL Flat & 1000 FL-S Stucco & 1000 MM Mini-Micro & 1000 CX Convex & 1000 WV Wave & 1000 LS Longspan KS1000 RW Trapezoidal KS1000 FC Box Profile EnergiPanel Thermatile Thermabrick Thermastone WoodTherm Render Panel Wall-Lite Ancillaries Gutters, Tophats & Flashings Limited UK: Telephone: +44 (0) Fax: +44 (0) Ireland: Telephone: +353 (0) Fax: +353 (0) Details for the following countries; Australia, Belgium, Czech Republic, France, Germany, Hungary, Netherlands, New Zealand, Norway, Poland, Romania, Slovakia & Sweden can be found by visiting our website or our group website Care has been taken to ensure that the contents of this publication are accurate, but Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Limited and its subsidiaries accept no liability in respect thereof.