INSTALLATION AND OPERATION MANUAL Mechanical Road Blocker of TYRE-KILLER series (surface-mount/submersible)

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1 Original guide INSTALLATION AND OPERATION MANUAL Mechanical Road locker of TYRE-KILLER series (surface-mount/submersible) -1Size А4

2 Contents : 1. General Guidelines Product Description Purpose Technical Features Product Specification Road locker Installation Operation Regulations Warranty Liabilities Notes This Manual is an integral part of the product and shall be handed over to the customer. The Manual shall be kept for future use and to be consulted, if appropriate. If the road blocker is resold, handed over to another owner or transported to another place, make sure that this manual is enclosed to the product to be used by new owner and/or maintenance staff during installation and/or operation... The following abbreviation are used in this Manual: R.s.l - Road surface level (reference point ) -2Size А4

3 1. General safety guidelines The Manual should be scrutinized prior to the equipment installation and operation to ensure safety of people. Improper installation or misuse of the product does not ensure safety. The Company "TiSO" does its best to provide surety and accuracy of this Manual and reflect substantial design modifications. Continuous improvement may cause little differences between the equipment to be supplied and the description herein. The Manual to be kept for future use. Operating equipment to be beyond the reach children and outsiders. The manufacturer shall not be liable for violation of safety rules. In case of improper operation and noncompliance with requirements of instruction manuals the road blocker may constitute a danger to life and health of people! The product to be transported in down state only! Any actions that are not explicitly specified in this Manual are prohibited. Safety devices provide security of potentially hazardous areas. For the Tyre-Killer road blocker safe access the minimum vehicle clearance must be higher than the height of the road blocker blades. 1.1 Instructions to installer: 1. The equipment installation instructions shall be complied with for safety reasons. 2. The product shall be installed according to the code of practice in compliance with safety regulations for installation. 3. Packing materials are subject to disposal according to the applicable standards. 4. The road blocker installation procedure shall be ishall be strictly observed. It is forbidden to modify the equipment configuration and to use materials and components being outside the scope of delivery and not specified by this Manual. It is forbidden to install equipment during thunderstorm, heavy rain or snowfall, in explosive environment and obscured conditions. Installation area shall be prepared according to the applicable standards. -3Size А4

4 The road blocker shall be installed and precommissioned by qualified professionals. 5. When faults or defects are detected, the Supplier's service department shall be referred to; 6. The installer shall provide the user with the required information on operation of the system in manual mode in case of emergency 7. The manufacturer shall not be liable for the equipment operation in the following events: noncompliance with installation procedure ; use of nonstandard materials and components; performance of work by unqualified personnel. 8. The manufacturer shall not be liable for compliance with safety measures during installation of the equipment by the personnel outside the Company's service department. 1.2 Instructions to user: The operation regulations, prescribed by this Manual, shall be strictly observed. No modifications of the equipment components shall be made. The equipment shall be used for intended purposes, specified by the manufacturer. Don't try to repair or adjust the road blocker on your own.the relevant service department shall be referred to. reaking of seals shall cancel the manufacturer's warranty liabilities. 5. The company "TiSO" shall not be liable for improper operation of equipment and violation of safety measures by the user T he road blocker must be installed, precommissioned and serviced by certified professionals having the relevant qualification and being familiar with the product design and instruction manuals: ; - Road blocker i nstallation and operation manual; - Da ta sheet; - Instruction manuals for components. The device, designed and manufactured in accordance with directives of the European Union, shall be marked according to CE standards. Make sure of availability of the plate with manufacturer's details: -4Size А4

5 2. Product Description: 2.1 The Tyre -Killer road blocker is a platform with built-in anticrossing elements (blades). In down position the surface-mount Tyre-Killer platform serves as a "speed bump" to reduce the vehicle speed during vehicle access to the protected area. In down position the submersibletyre-killer platform and blades are located on the roadbed level and the road blocker does not obstruct the vehicle traffic. In up position the anticrossing elements (blades) are raised and the unauthorized vehicle access. 2.2 The Tyre-Killer road blocker is controlled mechanically. lades are down lades are up EWARE! Traffic is controlled by road blocker!!! EWARE! EWARE! Traffic is controlled by road blocker! Traffic is controlled by road blocker! 3. Purpose 3.1 The Tyre-Killer road blockers are used at public, commercial and private facilities for unauthorized vehicle access control, vehicular traffic management and regulation at different sites and adjacent areas 3.2 The Tyre -Killer road blockers are recommended for passenger transport facilities, approaches to sports facilities and government facilities, to be installed in front of shops, hotels, shopping malls and office centers, health care facilities, at the approaches to cottages and cottage settlements, at central urban and historical sites, industrial and special facilities. OFFICE UILDINGS PLANTS SPORTS AND LEISURE CENTERS HAULAGE COMPANIES P PARKING LOTS -5Size А4

6 4. Technical Features Table 1. Tyre-Killer road blocker technical features Technical Features: Model Installation type Actuator type locking width, mm Dimensions, mm length width height Installation depth, mm Weight, kg lade pitch, mm lade height, мм lade direction Maximum axle weight limit, t Material Coating Temperature range* Additional options: Coating according to chosen RAL Heating system Extension spring Scope of delivery specification: Control lever locking key Transportation packing Anchor М16 Eye-bolt М16 R R R R R Surface-mount Mechanical R R Submersible R Unidirectional 15 Structural steel C22 Zink + RAL 9005 lack / RAL 1003 Yellow - 35 ºС / +50ºС pcs. 10 pcs. 6 pcs. 1 pc. 1 pc. 1 kit 10 pcs. 6 pcs. 4 pcs. 10 pcs. 6 pcs. 10 pcs. * Heating system to be used when temperature is below -10 ºС. -6Size А4

7 5. Product Specification The Tyre-Killer road blocker is delivered and installed in the assembled condition. The road blocker can be disassembled in case of repair or adjustment is required when malfunctions are found. 5.1 Surface-mount Tire-Killer road blocker Assembly components Control lever Front plate Screw М20 locking key Anchor hole Eye-bolt hole Screw М6 Side plate Dimensions. General product appearance. Table 2. Dimensions of the surface-mount Tire-Killer road blocker Model R R R R A C D E D pitch135 E А C -7Size А4

8 5.2 Submersible Tire-Killer road blocker Assembly components Key Screw М20 Control lever Front plate Side plate Eye-bolt hole Dimensions. General product appearance. Table 3. Dimensions of the submersible Tire-Killer road blocker Tire-Killer road blocker Model R R R R A C D E D pitch 130 А E 45 C -8Size А4

9 6. Road blocker installation 6.1 Arrangement of installation site: Arrangement of installation site must comply with requirements of the applicable regulations and standards. Installation area shall be fenced along perimeter with temporary security fencing or caution tape at the distance of 3 meters from the installation site. The appropriate warning signs ISO 7010: 2011 shall be installed in front of the installation site. Make sure that there are no underground utilities at the installation site! Keep outsiders away from the installation site! Safety regulations must be observed during installation! 6.2 Installation procedure: Preparation of installation well (pit); Pit concreting; Installation of the road blocker in the predesign position; Installation of the road blocker in the design position (for surface-mount type) and into the pit (for submersible type); The road blocker to be installed by means of handling equipment; Safety regulations must be observed according to the applicable standards during handling operations! Slinging must be performed by the qualified slingers having the appropriate permit to work; Presence of unauthorized persons at the installation site during handling operations is PROHIITED! 6.3 Installation Technique: Preparation of the surface-mount Tyre-Killer road blocker installation base: 1.The required marking according to the design solutions to be made; 2.The roadbed to be removed, if appropriate; 3.A pit with А х dimensions and C depth to be dug (See Table 4); 4.50 mm sand cushion to be prepared; 5.Geotextile to be put on the pit bottom; 6.The pit to be filled with gravel (10-20mm grain size)at the height of 100mm; mm concrete layer to be poured (Concrete С25/35 according to ENV-206) to the roadbed level; 8.Horizontal position to be checked with builder's level; 9.The road bloker to be installed in the design position*. -9Size А4

10 Layout of the surface-mount Tyre-Killer road blocker installation base: A Table 4. Surface-mount Tyre-Killer pit dimensions 1 1 Model R R R R A C Movement direction R.s.l. (±0.000) SECTION 1-1 А Legend: mm sand cushion; 2. Geotextile (EN ); mm grain size gravel, minimum 100mm layer 10-20мм (S EN 13043); 4. Ccncrete, minimum150mm layer (С25/30 ENV206); Concreting shall be performed according to the applicable standards; It is advised to use waterproof additives to obtain water-resistant concrete. After concrete is dry the road surface around the road blocker to be restored and the installation area (site) to be arranged. Complete drying of concrete foundation takes at least 28 days Preparation of the submersible Tyre-Killer road blocker installation well (pit): 1.The required marking according to the design solutions to be made; 2.The roadbed to be removed, if appropriate; 3.A pit with А х dimensions and C depth (See Table 5) to be dug (See Table 5); 4.50 mm sand cushion to be prepared; 5.Geotextile to be put on the pit bottom; 6.The pit to be filled with 10-20mm grain size gravel at the height of 100 mm; 7.Drain pipes of ø75mm Н=200 mm to be installed in gravel at the depth of 50 mm according to the design solutions; mm concrete layer to be poured (Concrete С25/35 according to ENV-206); 9. Horizontal position to be checked with builder's level; 10.The road bloker to be installed in the design position*. -10Size А4

11 Layout of the submersible Tyre-Killer road blocker installation well (pit): A 75 > Drain pipe 280 Movement direction Pit Table 5. SubmersibleTyre-Killer pit dimensions C Movement direction SECTION 2-2 А R.s.l. (±0.000) >100 > A Model R R R R Legend: mm sand cushion ; 2. Geotextile (EN ); 3. Drain pipe PVC 75 (EN ); mm grain size gravel at the minimum height of 100 mm(s EN 13043); 5. Concrete layer >150 мм (С25/30 ENV206); 6. Pit; It is advised to use a formwork for concrete pouring; Concreting shall be performed according to the applicable standards; It is advised to use waterproof additives to obtain water-resistant concrete; After concrete is dry the formwork to be removed, the road surface around the road blocker to be restored and the installation area (site) to be arranged; Complete drying of concrete foundation takes at least 28 days. -11Size А4

12 6.3.4 The Tire-Killer installation in the design position: 1. The product to be unpacked; 2. Outside condition and configuration of the Tyre-Killer to be checked; 3. Marginal screws (4 pcs) to be unscrewed, eye-bolts М16 (4 pcs) to be screwed and the Tyre-Killer to be installed in the predesign position; 4. The Tyre-Killer to be dropped in the design position by means of handling equipment; а) on the prepared installation base for the surface-mount Tyre-Killer road blocker; b) in the pit for the submersibletyre-killer road blocker; 0,3 t 0,3 t А А Ins tal Eye-bolt М16 lat ion ba se View А 0,3 t 0,3 t А А ins tal lat ion we ll ( pit ) -12Size А4

13 5. The road blocker front plate (lid) to be removed; 6. The road blocker to be fixed in the design position on concrete bed by means of anchors; 7. Front plate to be reinstalled and fixed with screws; General view of the surface-mount Tyre-Killer road blocker fixation in the design position: 480 / Anchor fixation line Ø22 3 Movement direction SECTION 3 : 3 Movement direction Movement direction R.s.l. (±0.000) VIEW Concrete expansion anchor М16х150 The road blocker horizontal position and compliance with the design reference marks shall be checked by builder's level prior to the road blocker fixation. -13Size А4

14 General view of the submersible Tyre-Killer road blocker fixation in the design position (by the example of the two meter long Tyre-Killer): / Anchor fixation line Ø50 Ø22 4 holes 6 holes 4 Movement direction SECTION 4 : 4 Movement direction VIEW C R.s.l. (±0.000) C Concrete expansion anchor М16х150 The road blocker horizontal position and compliance with the design reference marks shall be checked by builder's level prior to the road blocker fixation. -14Size А4

15 7. Road locker Operation Regulations To ensure continuous and reliable operation of the road blocker it is required: The road blocker to be used according to its intended purpose; All rules specified in this Manual to be strictly observed during operation; The equipment maintenance and repair to be performed in due time; The road blocker operation and maintenance by unauthorized persons to be prevented; 7.1 Tyre-Killer road blocker control: The Tyre-Killer is controlled manually (by shaft rotation with control lever). Control is unidirectional; Control lever is removable; Installation of control lever from convenient side to control the road blocker is possible (left-hand/right-hand); Connection of two road blockers in a line with common control is provided ; 45 Position 1 90 Position 2 ONE WAY FREE WAY Position 3 The Tyre-Killer has three operating positions: Position 1 "Free Way" - Free access: - blades are down and fixed at the level of roadbed with front plate and don't obstruct the vehicle traffic. Position 2 "One Way" - Unidirectional access: - blades are up and access is allowed only from one side of the Tyre-Killer road blocker. In this case each blade is independent and sinks when a vehicle runs over from one side and resets automatically. The blades, which are not run over by a vehicle wheel, remain in up position (See 7.1.3). Position 3 "lock"- locked access: - all blades are blocked in up position and obstruct the unauthorized from both sides vehicle traffic. In this case the maximum blade load is 100 kg. -15Size А4

16 7.1.1 Operating positions of the surface-mount Tyre-Killer road blocker: Position 1 "FREE WAY" 45 R.s.l. (±0.000) 90 Position 2 "ONE WAY" R.s.l. (±0.000) Position 3 "LOCK" R.s.l. (±0.000) -16Size А4

17 7.1.2 Operating positions of the submersible Tyre-Killer road blocker: Position 1 "FREE WAY" 45 R.s.l. (±0.000) 90 Position 2 "ONE WAY" R.s.l. (±0.000) Position 3 "LOCK" R.s.l. (±0.000) -17Size А4

18 Revision 2.0 I Operation of the submersible and surface-mount Tyre-Killer road blocker blades in unidirectional movement mode (Position 2 "ONE WAY". Authorized access Denied access lade is up lade is down For the Tyre-Killer safe access in unidirectional mode "ONE WAY"the minimum vehicle clearance should be : more than the height of blades of submersible type; more than the height of blades and road blocker of surface- mount type; Vehicle clearance > E - for submersible Tyre-Killer Vehicle clearance > E + C - for surface-mount Tyre-Killer E C E Clearance Movement direction Submersible Tyre-Killer Surface-mount Tyre-Killer -18Size А4

19 7.1.4 Tyre-Killer road blocker shaft control For Tyre-Killer road blockershaft control it is required: 1. Shaft control lever to be installed; 2. Shaft to be released by turning key on both sides of the road blocker ; 3. Control lever to be turned into appropriate position; 4. Shaft to be locked in selected position by means of key; The surface-mount Tyre-Killer road blocker shaft control View F locking key Shaft Side plate Control lever F The submersible Tyre-Killer road blocker shaft control View G locking key Shaft G Installation plate Control lever -19Size А4

20 7.2 Connection of multiple Tyre-Killer road blockers For chain connection of two Tyre-Killer road blockers it is required: 1. Side plate to be removed from appropriate side of Tyre-Killer road blockers; 2. Two road blockers to be installed in the designed position in the same direction; 3. To be connected by means of coupling and fixed with bolts М12х25 (4 pcs); 4. Connection point of Tyre-Killer road blockers to be covered with installation lidand fixed with screws; Connection of multiple surface-mount Tyre-Killer road blockers: Tyre-Killer 1 Screw Installation lid Tyre-Killer 2 olt М12х25 Nut М12 Shaft Coupling -20Size А4

21 7.2.2 Connection of multiple submersible Tyre-Killer road blockers: Tyre-Killer 1 Installation lid (Side plate) Tyre-Killer 2 olt М12х25 Coupling fixation screw Shaft Coupling Nut М12-21Size А4

22 7.3 The Tyre-Killer road blocker spring replacement: For replacement of the Tyre-Killer road blocker spring Tire-Killer it is required: - Screws М20 to be unscrewed and front plate to be removed; - Control lever to be set to position "ONE WAY" (one-way traffic); - Nut М6 to be unscrewed and spring to be removed; - Spring to be hooked on bracket and fixed with nut; - The front plate to be reinstalled and screws М20 to be tightened; Front plate Screw М20 Control lever racket Spring Nut М6 * The submersible Tyre-Killer road blocker spring is replaced in the same way as in the surface-mount type. -22Size А4

23 8. Warranty Liabilities The warranty period is 1 year. The warranty period is effective from the date of the road blocker sale. The warranty is valid only subject to compliance with operation regulations and safety measures. The warranty repair shall not be performed in the following cases: - expiration of the warranty period; - improper operation; - the product bears the traces of tampering or attempt of unauthorized repair; - damage resulted from the use of inappropriate accessories; - damage caused by environment; - damage resulted from the use of nonstandard or incompatible equipment; - damage caused by exceeding of maximum permissible loads. In all cases, when the product is not subject to warranty repair, a paid repair may be considered. Warranty repair shall be performed upon availability of: Product datasheet; Warranty coupon with stamped date of sale. -23Size А4

24 9. Notes QR-code to be used to download the Manual via Internet. -24Size А4