BALING AND SORTING PLASTIC MATERIALS MUNICIPAL SOLID WASTE PROCESSING

Transcription

1 BALING AND SORTING PLASTIC MATERIALS MUNICIPAL SOLID WASTE PROCESSING RECYCLING RAW MATERIALS RENEWABLE ENERGY & ENGINEERED FUELS PAPER INDUSTRY Copyright Macpresse Europa - P.IVA

2 HEADQUARTER MACPRESSE PRODUCTS, OUR DISTINCTIVE VALUES SERVICE & MAINTENANCE PRODUCTION EFFICIENCY cutting efficiency and power production optimisation (m3/h), high output specific weight. REMOTE SOFTWARE SUPPORT integrated troubleshooting modem. ENERGY SAVING first class hydraulic pumps. MACPRESSE TYING highly customisable system using plastic wire, steel wire or double steel wire. HIGH WEAR RESISTANCE Patented HARDOX steel liners. HIGH EFFICIENCY MOTORS simple and safe maintenance. 2

3 MACPRESSE QUALITY PROCESS LIFE CYCLE OF MACPRESSE PRODUCTS, FROM DESIGN TO ON-SITE ASSEMBLY STEP 1 DESIGN STEP 2 COMPUTER NUMERICAL CONTROL (CNC) STEP 3 STRUCTURAL STEEL CYCLE STEP 4 STEP 5 STEP 6 STEP 7 PAINTING TESTING STORAGE DELIVERY STEP 8 STEP 9 STEP 10 STEP 11 ON-SITE ASSEMBLY COMMISSIONING LOCAL TECHNICAL SUPPORT IN 40 COUNTRIES SPARES STORE 3

4 PET HDPE BIG BAGS 25/30 kg/m /1.87 lb/ft 3 25/30 kg/m /1.87 lb/ft 3 25/30 kg/m /1.87 lb/ft 3 PLASTIC FILM RIGID PLASTIC MIXEC PLASTICS 35/40 kg/m /2.29 lb/ft 3 25/30 kg/m /1.87 lb/ft 3 25/30 kg/m /1.87 lb/ft 3 4

5 MAC HP CUTTING AND THRUST POWER BALE DIMENSIONS NO-LOAD PERFORMANCE MOTOR POWER 60 ton 800 X 800 mm 300 m 3 /h Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 5

6 MAC 106/1 60 HP CUTTING AND THRUST POWER BALE DIMENSIONS NO-LOAD PERFORMANCE MOTOR POWER 75 ton 1100 X 750 mm (WXH) 428 m 3 /h Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling cm inch 6

7 MAC 107/1 100 HP 95 ton 1100 X 750 mm (WXH) 465 m 3 /h MOTOR POWER CUTTING AND THRUST POWER BALE DIMENSIONS NO-LOAD PERFORMANCE Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling cm inch 7

8 MAC 108/1 100 HP 120 ton 1100 X 1000 mm (HXW) 525 m 3 /h MOTOR POWER CUTTING AND THRUST POWER BALE DIMENSIONS NO-LOAD PERFORMANCE Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 8

9 MAC 110/1 120 HP CUTTING AND THRUST POWER BALE DIMENSIONS NO-LOAD PERFORMANCE MOTOR POWER 170 ton 1100 X 1100 mm 600 m 3 /h Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 9

10 MAC 111/1 2X75 HP CUTTING AND THRUST POWER BALE DIMENSIONS NO-LOAD PERFORMANCE MOTORS POWER 170 ton 1100 X 1100 mm 750 m 3 /h Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 10

11 MAC 111AS/1 2X100 HP CUTTING AND THRUST POWER BALE DIMENSIONS NO-LOAD PERFORMANCE MOTORS POWER 170 ton 1100 X 1100 mm 960 m 3 /h Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 11

12 MAC 112 XL 2X120 HP MOTOR POWER CUTTING AND THRUST POWER BALE DIMENSIONS NO-LOAD PERFORMANCE 200 ton 1100 X 1100 mm 702 m 3 /h Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates nand other variables in baling. 12

13 TYING MACHINE CORE VALUE FLEXIBILITY OF USE AND OPTIMISATION OF COSTS ELECTROMECHANICAL HORIZONTAL TYING SYSTEM DESIGNED FOR TYING BOTH PLASTIC AND STEEL WIRES This system simplifies the cleaning process for the tying machine, guaranteeing greater safety for the operator. The maintenance and cleaning of the tying machine is carried out at floor level operations on the steel wire are not required beneath the machine. TYING METHOD RELIABILITY ROBUSTNESS FROM MAC 108/1 TO MAC 112XL FROM MAC 108/1 TO MAC 112XL MAC 106 /1 - MAC 107/1 FLEXIBILITY EASY MAINTENANCE 5+3 WIRES 5 WIRES 4 WIRES 5 WIRES STEEL WIRE REELS TYING MACHINE MAINTENANCE MOBILE TYING MACHINE (OPTIONAL) PLASTIC WIRE PLASTIC WIRE REELS 13

14 PLASTICS SORTING PLANTS BAG OPENING PET+HDPE STORAGE APRISACCHI BUNKER BUNKER UNLOADING 14

15 LOADING PATTERN BALES RIGID PLASTIC BALES HDPE BALES PLASTIC FILM 15

16 PROPORTIONAL VALVE AND INDUSTRIAL PC OPTIONAL IMMEDIATE RECONFIGURATION OF OPTIMUM PARAMETERS OF MACHINE FOR BALING PLASTICS. PRODUCTION OPTIMISATION LOW MANAGEMENT COST THE PROPORTIONAL VALVE AND THE SIEMENS PC GIVE THE VARIOUS QUALITIES OF PLASTIC THE CORRECT THRUST AND RELEASE PRESSURE, ENABLING BALES WITH THE IDEAL DENSITY TO BE OBTAINED. THIS ALL TRANSLATES INTO A REDUCED PRESSURE ON THE STEEL WIRES SINCE THE ELASTIC MEMORY OF THE VARIOUS MATERIALS IS MINIMISED. PROCESS ADVANTAGES: OPTIMISED ON THE BASIS OF THE MATERIAL TO BE BALED 16

17 WRAPPING BALES WITH PLASTIC FILM OPTIONAL THE WRAPPING WITH PLASTIC FILM OFFERS THE FOLLOWING ADVANTAGES. NO LEAKING OF LIQUIDS IN THE BALES HOLDS SAFE WORKING ENVIRONMENT FOR PERSONNEL. THE WRAPPING WITH PLASTIC FILM HELPS TO REDUCE THE PRESSURE ON THE STEEL WIRES RESULTING FROM THE MEMORY EFFECT OF THE PLASTICS BALED. REDUCED MANAGEMENT COSTS COMPARED WITH CROSSED TYING WITH STEEL WIRES 17

18 INTEGRITY OF BALES THE V-SHAPED CUTTING BLADES GIVE THE BALES A PERFECT LINE ON THE UPPER SURFACE OF THE BALE, ALLOWING THE BALES TO BE STORED IN SEVERAL VERTICAL ROWS. STOCK PET STOCK PET HDPE 18

19 OPTIMISED BALE DIMENSIONS IN ORDER TO BALE THE PLASTICS IN AN EFFICIENT MANNER IT IS NECESSARY TO PRODUCE HIGH DENSITY BALES WITH IDEAL DIMENSIONS FOR THE OPTIMUM LOADING OF CONTAINERS AND TRUCKS, TO MAKE BEST USE OF THE AVAILABLE VOLUME cm inch PET PET cm inch PLASTIC FILM BIG BAGS HDPE BALES 19

20 MACPRESSE IN NUMBERS BALERS INSTALLED 200+ COLLABORATIONS AROUND THE WORLD 15+ PROPRIETARY PATENTS WORLDWIDE ASSISTANCE 45+ COUNTRIES WITH INSTALLED BALERS 50+ COUNTRIES WITH PARTNERS 50+ BALERS PER YEAR PRODUCED 50+ YEARS ON THE MARKET 40+ COUNTRIES WITH SPARE PARTS STORES CONTACTS SOLUTION FEATURES *Macpresse reserves the right to change specifications without notice. For futher information visit or contact us: tel BALE DENSITY WATERPROOF EASY HANDLING OPTIMUM STORAGE MARITIME TRANSPORT ROAD TRANSPORT RAIL TRANSPORT 20