MODULAR CONSTRUCTION SYSTEM

Transcription

1 MODULAR CONSTRUCTION SYSTEM When planning the development of a new building, the time involved in construction is very important. A modular system accelerates the construction, making the building available for use much quicker. Using a modular system versus the conventional lineal process allows simultaneous construction in successive levels. As a result, both the construction time on-site and the total construction time are reduced in half. More than 50% of the modular-construction process occurs in a controlled factory site, which reduces risks and improves quality. The preparation of the site, foundation work and utility hookup is done in parallel with the modular building at the factory. When both the modules and the site are ready, the modules are shipped for final installation. TRADITIONAL CONSTRUCTION Diseñó Design Engineering Site Preparation Construction MODULAR CONSTRUCTION At least Design 50% sa vings Engineering construct ion Site Preparation At least 50% savings Fabrication in construction time. Benefits Reduction in construction time Manufacturing procesos control resuls in higher quality System flexibility allows easy expansion of the building design. Permanent or temporary buildings may be contructed. Materials and construction codes are all approved. Traditional Construction Using lineal system each step must be completed before starting the next one. Quality control is challenging. There can be variations and delays due to climate and personnel problems. Additional engineering will be required to make modifications or expansion to the building design. Temporary buildings are not viable. Why modular? Fast Quality Flexibility Maintenance

2 If you are an architect, project officer, in government, commercial, health or educational sector, the modular buildings of today satisfy all of the needs for space for all sectors offering a shorter time for the availability of the building than conventional construction incorporates technical innovations in an automated, standard and efficient process. The final result is more flexibility and quality than conventional projects built on site. Modular buildings are no longer boring. Thanks to advances in technology it is frequently difficult to determine if a structure was built with modular or conventional methods. All our modular systems are built under the regulations of the modular Building Institute (MBI) e ISO allowing them to withstand winds up to 300 km/h. Fast The construction speed is considered by all participants in a project as a main asset of a modular construction system. When preparing the site simultaneously with the construction of the modular buildings in the factory, the time savings are from 30 to 50% versus conventional construction. The building modules are manufactured in an ambient-controlled factory, while the site is being prepared and the foundation readied. Modules include the structure, HVAC, electrical and plumbing systems, fire prevention system, plus the interior and exterior finishes in accordance with the customer s requirements. Quality The modular construction is based on a 50 to 70% of the total building construction done in the factory which determines the high quality of the Project for various reasons: Reduction of loss of material, qualified workmanship in controlled ambient and quality control norms which results in better efficiency. Working Conditions under closed area, well lit, constant temperature and protected from the weather creates a productive ambient Continuity: The factory is a place where the work is performed on an ongoing basis, with specific schedules which allows for efficient work. Trained personal and established processes. Quality Control: Established quality standards are followed to insure top performances during the building process. On Site assembly is only 5 to 15 % of the total project allowing maximum control. Materials: The same materials are used as are specified by architects in conventional buildings. Construction Codes Compliance: The integrity of a modular building meets or exceeds the same building codes used in the construction of conventional buildings. Flexibility The configuration of the modular buildings can be changed or relocated as desired. This flexibility is not an option for conventional construction. Planning options are limitless; the design of different elevations can be planned to match the existing buildings in the area. Interiors and exteriors can be changed to meet the requirements.

3 Maintenance Based upon the construction process at the factory and the components used these modular units are considered to be ecologically friendly. Modular construction implies: Less construction time. Less noise, dust, traffic, deliveries, site risks, better organized. Practically no impact due to rain, cold, heat or wind. Less manual labor. Less loss of materials. Modular buildings for permanent or temporary use Modular buildings meet most requirements for permanent or temporary needs. In contrast to conventional buildings, modular construction offers the flexibility of a building that can be relocated. Modular buildings meet urgent demands for more space such as: Office space Temporary housing for students, visitors or personnel Critical centers after a disaster. New centers to meet medical demands in the local area Modular buildings can be permanent. The design and construction of today s modular buildings of is totally different from the old box-type designs. The flexibility of today designs includes unique elements that allow adaptation to individual needs. Here are some examples of the possibilities of the modern modular buildings offered today: Complete, adaptable interiors that can be reconfigured as required. A sales center built in an exclusive residential area.

4 A dental center equipped to provide radiology and laboratory services. An educational center with an exterior that conforms to the existing buildings in the area. Whether a modular building is permanent or temporary it must still conform to the same building codes as conventional buildings

5 Frequent Questions What is modular Construction? A modular building is an innovative system which expedites the process of construction by considering the structure as divided into sections. These are manufactured in the factory under controlled conditions while the site is prepared and the foundation is prepared. Since both processes are being done simultaneously there is significant reduction of loss of time due the delays typical of traditional construction. Structural, mechanical, electrical, plumbing, sprinkler systems and most of the interior finishes are done at the factory site. All modular buildings are built to established building codes, using conventional materials that meet specifications. What are the benefits of using modular constructions? Modular construction offers numerous benefits to architects and owners. The principal benefit is the speed with which the building is completed, 30 to 50% faster than conventional building methods. There is minimal air and noise pollution, loss of materials and habitat destruction at the building site. Modular construction also reinforces quality and simplifies the logistics of transferring materials to the site, the coordination of personnel and planning. Using a local consultant as general contractor may minimize the problems associated with local labor usage at the building site. Are modular buildings as strong as conventional buildings? Modular buildings meet and often exceed established construction, security, and fire-protection building codes. Modular buildings are manufactured to resist hurricanes, tornados and earthquakes. Is modular construction more expensive? Shorter construction time results in better productivity, including faster availability of the building, thus generating income and minimizing expenses. Is there a limit to the dimensions of the building? The limitation to the usage of modular buildings is usually the site area availability. Modular buildings can be added to meet the required space Can modular buildings be personalized? Modular building can be personalized including materials, elevations, inside distribution and area requirements.. Are qualified operators required for the installation?

6 Qualified supervision is provided by ORION GROUP INTERNATIONAL for the installation process. Are modular buildings covered by warranty? Modular buildings are covered by standard factory warranty. What options are offered? There is an ample choice of options to satisfy customer requirements such as:: Floors and ramps Non-slip floors Steel construction Safety parameters in as required by OSHA, ADA y UBC Access ramps DSA approved ramps are also available Periphery Improved appearance Reduced damage risks Furniture Ample selection of styles Delivered to building site Convenient Security protection of windows and doors Protect the building and its contents Reduce the risks for deft Reduce time loss of the usage of the building Security system Completely wireless and portable Durable Easy installation and usage Protects equipment and working areas Lockers. Portable, secure and functional Aluminum construction, durable Several sizes available What level of energy efficiency can be expected Within the modular buildings, energy efficiency is controlled by the same factors as in conventional buildings. Factors include isolation, windows and climate controls; the same requirements as required to obtain certification by the US Green Council s LED certified buildings. What is the difference between a modular building and a prefabricated one? There is no difference, they are all buildings manufactured at another location such as a factory or climate-controlled location and installed at the required site once completed.

7 What innovations are included? Are they limited? In recent years, there have been major advances in the technical development of modular-building manufacture. Modern designs have a great flexibility; higher quality materials are being used; no compromise made in the design with respect to cost and time savings. Many modular structures have been recognized for the excellence of their planning; architects and designers often work closely with the factories resulting in an optimum product. Modular buildings can be installed for one or two floors according the client s requirements. Exteriors can be such as brick, stucco or panels, the interiors are varied in accordance to the planned use. If the building is used as a medical center, school or any other usage, the building is planned according to specified requirements.