CPVC. Pipes & Fittings. Apollo Pipes Ltd. Web:

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1 CPVC Pipes & Fittings Carrying potable water and edible fluids Transportations of chemicals & other hot corrosive fluids Suitable for hot and cold water distribution Lead-free IS:15778 CM/L Apollo Pipes Ltd. Web:

2 Products: CPVC PIPES & FITTINGS upvc PLUMBING SYSTEM PRESSURE PIPES & FITTINGS SWR DRAINAGE SYSTEM COLUMN PIPES WELL CASING PIPES HDPE PIPES SPRINKLER SYSTEM

3 About Apollo Pipes APOLLO PIPES LTD. is the key group company of Sudesh Group. The company has an enriching experience of decades in manufacturing pipes and related products for all purposes. With a manufacturing plant having 20 extrusion lines and producing 60,000 tonnes of polymers annually, APOLLO PIPES LTD. has the largest manufacturing unit at a single location under one roof in North India. APOLLO PIPES LTD. business activities are focused on development, manufacturing and distribution of Plastic Piping Systems under the brand name of APL APOLLO. APOLLO PIPES have plants located at Dadri, Sikandrabad (Uttar Pradesh) and Ahmedabad (Gujarat). The plants use flexible manufacturing techniques, greener technologies and modern machinery. We strictly follow the national and international standards while manufacturing all kinds of CPVC Pipes and Fittings, upvc Plumbing System, upvc SWR Piping Systems, upvc Pressure Pipes and Fittings, Elastomeric (Ring Fit Pipes), Column Pipes, upvc Well Casing Pipes, HDPE Pipes, Sprinkler System and Cable Ducts. Key group company of the Sudesh Group; headquartered in New Delhi More than a decade of being amongst the leaders Among the market leaders in piping and related products segment Manufactures pipes and related products for civil infrastructure, industrial and agriculture purposes Strong reputation for the high quality products and strong distribution network Largest manufacturing unit at a single location under one roof in North India Manufacturing plants have 20 extrusion lines producing 60,000 tonnes polymers annually

4 CPVC Pipes & Fittings APL Apollo CPVC Pipes & Fittings are the perfect solution for hot and cold potable water distribution requirements in residential, commercial and industrial spaces with a host of advantages over the conventional piping system. Produced from a unique blend of chlorinated polyvinyl chloride, they possess the perfect physical properties desirable for hassle free piping applications. Our CPVC Pipes are manufactured in Copper Tube Size (CTS) between 15 mm ( 1/2 ) and 50 mm (2 ) from Type IV, Grade I Chlorinated Polyvinyl Chloride (CPVC) compound with a cell classification of as per ASTM D Our pipes are manufactured to be in strict compliance with ASTM D-2846 & meant for SDR-11 & SDR-13.5 CPVC specifications and to consistently meet or exceed the quality assurance requirements of this standard. Our extensive range of fittings are produced as per SDR-11 and meet the requirements of ASTMD-2846M. Our pipes have a maximum service temperature of upto 93 o c and stress of 2000 PSI. APL Apollo CPVC Pipes also come in Iron Pipe Size (IPS) from 2 1/2 to 4 which meet the requirement of SCH-40 and SCH-80 of ASTM F-441. Our range of CPVC Fittings are manufactured as per SDR-11. Salient Features and Benefits APL Apollo CPVC Pipes & Fittings come replete with a range of features and benefits. Suitable for use up to 93 O c No scaling Detain bacterial growth Perfect for hot and cold water usage Life span of more than 50 years High impact strength and durability Excellent resistance to chemicals Smooth internal surface Energy saving Fire resistant and self-extinguishing Light weight Easy to install 100% leak-proof Our CPVC Plumbing System conforms to various international quality standards approved in countries like USA, UK, Canada, Germany, France, the Netherlands and the MiddIe East. If maintenance and corrosion-free service and best-in-class quality are the prerequisites for a plumbing system, APL Apollo CPVC Pipes & Fittings are the perfect solution. Applications APL Apollo CPVC Pipes & Fittings can be used for an array of applications, including Hot and cold water distribution in residential, commercial and industrial spaces Carrying potable water and edible fluids Transportation of chemicals and other hot, corrosive fluids and Solar heating, central heating and radiant floor heating applications

5 Standard Compliance APL Apollo CPVC Pipes & Fittings are manufactured as per the following standards: ASTM D-1784 Standard specification for Rigid Polyvinyl Chloride (PVC) Compounds and Chlorinated Polyvinyl Chloride (CPVC) compounds ASTM D-2864/IS- Specification for Chlorinated Polyvinyl Chloride (CPVC) plastic pipes For hot and cold water distribution system ASTM F-439 Standard specification for socket-type-chlorinated Polyvinyl Chloride plastic pipes & fittings (SCH-80) ASTM F-441 Standard specification for Chlorinated Polyvinyl Chloride (CPVC) plastic pipes (SCH-40 & 80) ASTM F-438 ASTM F-493 Standard specification for socket-type-chlorinated Polyvinyl Chloride plastic pipes & fittings (SCH-40) Standard specification for solvent cements for Chlorinated Polyvinyl Chloride (CPVC) plastic pipes & fittings Performance Characteristics APL Apollo CPVC COPPER GI PP-R Corrosion No effect due to superb chemical resistance Corrodes over a period of time Corrodes quickly and deteriorates Has certain degree of resistance to chemicals Scaling, Pitting and Leaching Absence of scaling, pitting and leaching leads to full bore flow Scaling, pitting and leaching leads to reduced bore flow Severe scaling, pitting and leaching leads to reduced bore flow Scaling, pitting and leaching may occur and reduce bore flow Thermal Conductivity & Insulation Levels Lower thermal conductivity reduces heat loss and requires reduced insulation levels Extremely high thermal conductivity increases heat loss & requires higher insulation Extremely high thermal conductivity increases heat loss & requires higher insulation Higher thermal conductivity than CPVC; more heat loss and and requires higher insulation levels Bacterial Growth Extremely low More than that in CPVC More than that in Copper Higher than that in CPVC Fire Resistance LOI is 60% hence does not catch fire or sustain burning Being metallic, exhibits better resistance to fire Being metallic, exhibits better resistance to fire LOI is 18% hence, can easily catch fire Installation Easy through cold welding; requires less man hours. No electric/heat source required Requires highly skilled manpower and electric/heat source Extremely slow; requires more man hours Jointing process is by heat fusion; requires greater skill and electric/heat source Leakage Leak-free installation for life Leak-free, provided carried out by highly trained manpower Always susceptible to leakage from initial day of installation Relatively leakfree provided skilled manpower is employed Thermal Expansion Lower; leads to lesser pipe expansion, lesser looping and offsets Although thermal expansion is lower, the stress induced is far greater Although thermal expansion is lower, the stress induced is far greater Higher expansion leads to more looping offsets

6 Special Tools Simple cutter or Hex- Saw Blade and CPVC solvent cement are adequate for 100% leak-proof joints and satisfactory plumbing Requires special tools like metal cutting flame torch, solder, flux, etc. to carry out desired plumbing procedures Requires heavy tools for pipe cutting, threading and fitting to carry out the desired plumbing Requires special Electrical Heater to achieve the perfectly welded joint. Any failure results into wastage and poor plumbing Range of Fittings Wide range Limited range, needs frequent cutting and welding Limited range - Technical Specifications Dimensional details & pressure ratings of SDR-13.5 (Class-2) CPVC Pipes as per IS & ASTM D-2846 Nominal Size Mean Outside Diameter (mm) Wall Thickness (mm) Pressure at 27 O C Pressure at 82 O C (In) (mm) Average Tolerance (mm) Tolerance (kg/cm') (MPA) (kgcm 2 ) (MPA) 1/ ± ± / ± ± ± ± (1/4) ± ± (1/2) ± ± ± ± Dimensional details & pressure ratings of SDR-11 (Class-1) CPVC Pipes as per IS & ASTM D-2846 Nominal Size Mean Outside Diameter (mm) Wall Thickness (mm) Pressure at 27 O C Pressure at 82 O C (In) (mm) Average Tolerance (mm) Tolerance (kg/cm') (MPA) (kg/cm 2 ) (MPA) 1/ ± ± / ± ± ± ± (1/4) ± ± (1/2) ± ± ± ± Dimensional details of CPVC 4120 SCH-40 Pipe with maximum water pressure rating as per ASTM F-441 Nominal Size Outside Diameter (mm) Wall Thickness (mm) Average Tolerance Minimum Tolerance Pressure at 27 O C Pressure at 82 O C (In) (mm) (In) (mm) (In) (mm) (In) (mm) (In) (mm) PSI (kg/cm ) PSI (kg/cm ) 2(1/2) ± (20.00) 75 (5.17) ± (17.9) 65 (4.48) ± (15.2) 55 (3.79)

7 Dimensional Details of CPVC 4120 SCH-80 Pipe with Maximum Water Pressure Rating as per ASTM F-441 Nominal Size Outside Diameter (mm) CPVC Fittings in SDR 11 as per ASTM D-2846 Wall Thickness (mm) Pressure at 27 O C Pressure at 82 O C Average Tolerance Minimum Tolerance (In) (mm) (In) (mm) (In) (mm) (In) (mm) (In) (mm) PSI (kg/cm ) PSI (kg/cm ) 2(1/2) ± (29.0) 105 (7.24) ± (25.5) 90 (6.20) ± (22.1) 80 (5.51) COUPLER REDUCING COUPLER 1 X¾ - 1½ X1 ELBOW 90 0 ELBOW 45 0 ¾ - 1 REDUCING ELBOW 1 X¾ - ¾ x½ TEE REDUCING TEE 1 x¾ - 2 x1½ UNION CROSS TEE ¾ - 1¼ BALL VALVE STEP OVER BEND ¾ - 1 TANK CONNECTOR END CAP END PLUG ½ - ¾ REDUCING MALE ADAPTOR PLASTIC ¾ X12 REDUCING FEMALE ADAPTOR PLASTIC ¾ X½ MALE ADAPTOR PLASTIC ½ -2 FEMALE ADAPTOR PLASTIC ½ -2 REDUCING BUSH ¾ XX1 REDUCING FEEMALE ELBOW BRASS ¾ X½ - 1 X¾ FEMALE ELBOW BRASS ½ - 1¼ REDUCING MALE ELBOW BRASS ¾ X½ - 1 X½ FEMALE TREE BRASS ½ - 1¼ REDUCING FEMALE ADAPTOR BRASS ¾ X½ - 1 X ½ REDUCING FEMALE TEE BRASS ¾ X½ - 1 X ½ MALE ADAPTOR BRASS FEMALE ADAPTOR BRASS CPVC SOLVENT (YELLOW) 25mm - 946mm

8 Installation Guide MEASURING: In order to make a proper and neat joint, we should measure the pipe length accurately and make a visible marking using a pen. Ensure that the Pipe and Fittings are compatible. FITTING PREPERATION: Use a clean dry cloth, wipe the dirt and moisture from the Fittings, sockets and Pipe. Dry fit the Pipe to ensure total entry into the bottom of the Fittings socket and make a visible marking using a dark pen. CUTTING: We can cut the Pipe easily with a sharp saw/cutter. Cutting the Pipe as squarely as possible (at 90 O ) provides optimal bonding area within a joint. Inspect Pipe ends thoroughly prior to make a joint. If a crack or splintering is noticed cut off a minimum of 25 mm beyond the visible crack before proceeding SOLVENT CEMENT APPLICATION: Use only APL Apollo CPVC Cement to ensure a perfect solvent weld joint. When making a joint, apply an even coat of cement on the Pipe end & also inside the Fitting socket. Do not use thickened or lumpy solvent cement; it should have a flow consistency like syrup. DEBURING/BEVELING: Burrs in and on end can obstruct flow or proper contact between the Pipe and socket of the Fitting during assembly and should be remove from both in and outside of the Pipe. A slight bevel end of the Pipe will ease entry of the Pipe into the socket of the Fitting socket. ASSEMBLY: Immediately after applying the solvent, insert the Pipe into the socket. Rotate the Pipe ½ or ¼ while inserting. This motion ensures an even distribution of cement within the joint. Properly align the Fittings and leave it for seconds to allow the joint set-up. Our Product Range upvc Plumbing System : Pressure Pipes & Fittings : SWR Drainage System : Column Pipes : Well Casing Pipes : HDPE Pipes : Sprinkler System : APL Apollo upvc Plumbing System (as per ASTM D-1785 & ASTM D-2467) being lead-free and non-toxic is favourable for carrying potable water. It is used for high pressure water distribution plumbing in residential, commercial and industrial buildings. These pipes and fittings are used in variety of applications like irrigation, water supply, industrial process line, swimming pools, fire fightning, etc. APL Apollo upvc SWR Piping System (as per IS: & IS: ) is an easy & economical product, ideal for drainage of soil waste and rain water application in residential, commercial and Industrial buildings. APL Apollo Column Pipes are manufactured for borewell / submersible pumps which offer many advantages like-light weight, high tensile load capacity, leak-proof joints and long life with economy and hence, emerges as the best option for conventional metal pipes. APL Apollo upvc Well Casing Pipes an ideal preference for applications like protection of domestic, irrigation, industrial and mining borewells. HDPE is strongly resistant to stress cracking and has low creep rupture properties. It has excellent insulation properties over a wide range of frequencies and is not chemically active. APL Apollo Sprinkler System (as per IS:14151) is suitable for almost all field crops like wheat, gram, pulses as well as vegetables, cotton, soya bean, tea, coffee and other fodder crops, Suitable for residential, industrial, hotel, resorts, public & government enterprises, golf links, race courses, etc. Apollo Pipes Ltd. 37, Hargobind Enclave, Vikas Marg, New Delhi info@apollopipes.com Web: