T5 Berth Mod Project Cost Estimate. Total Soft and Hard Construction Costs $297,000,000

Transcription

1 T5 Berth Mod Project Cost Estimate Total Soft and Hard Construction Costs $297,000,000 10/27/2017 Note: Estimate is good for one year from this date. Estimate must be revised on a yearly basis to reflect current construction market prices.

2 COST CLASSIFICATION a. Total Cost b. Costs Not Allowable for Participation (Spent to date) c. Total Allowable Costs (Columns a-b) 1 Administrative and legal expenses AD,CA,EP $ 28,384,458 $ 3,544,069 $ 24,840,389 2 Land, structures, rights-of-way, appraisals, etc. $ - $ - $ - 3 Relocation expenses and payments $ - $ - $ - 4 Architectural and engineering fees DS $ 14,524,000 $ 6,303,672 $ 8,220,328 5 Other architectural and engineering fees PM $ 5,864,000 $ 790,994 $ 5,073,006 6 Project inspection fees CM $ 10,203,000 $ 194,079 $ 10,008,921 7 Site work CT $ 7,098,858 $ - $ 7,098,858 8 Demolition and removal CT $ 9,507,500 $ - $ 9,507,500 9 Construction CT $ 158,982,173 $ 3,087,643 $ 155,894, Equipment CT $ 20,234,924 $ - $ 20,234, Miscellaneous CT $ 17,770,000 $ - $ 17,770, SUBTOTAL $ 272,568,914 $ 13,920,456 $ 258,648, Contingencies CT $ 24,873, SUBTOTAL $ 297,442,514 $ 13,920,456 $ 283,522, Project (program) income $ - $ - $ - 16 TOTAL PROJECT COSTS $ 297,442,514 $ 13,920,456 $ 283,522,058 Federal assistance requested, calculate as follows: 17 (Consult Federal agency for Federal percentage Enter eligible costs from line 16c Multiply x 25.00% $ 70,880,515 INFRA percent requested 24.69% $ 70,000,000 non-federal Cost Share 75.31% $ 214,000,000

3 Table 1 provides a description, rationale and our funding request for these project elements % 24.69% $ 284 Table 1: Project Components, Description and Funding Request Information Project Non-Fed Percent of Total Component Description Costs INFRA Component match Eligible Costs Costs to Date Planning design and permitting $14 $14 $0 0.0% 1 T-5 Crane Rails Upgrade approximately 2,750 lineal feet of the existing dock apron to increase load capacity and allow up to twelve, ship-to-shore cranes to work the full length of the terminal simultaneously. The Project will allow larger cranes with the ability to load and unload two 18,000 TEU ships simultaneously. $93 $70 $ % T-5 Berth Deepening T-5 Power Upgrades T-5 General Site T-5 Utilities T-5 Dock Improvement Stabilize underwater slope and dredge berth to increase berthing capacity for deep draft vessels. Installation of timber pinch piles and combination steel H- piles and sheet piles will create a new toe wall to restrain slope materials and allow for dredging in the berth area to a depth range of -55 to -58 MLLW. Increase power supply capacity to the terminal from 5 MVA to 30 MVA. Upgrades include new substation, transformers, switchgear, duct bank, and distribution on terminal. The new capacity is required to install larger cranes, and it will support vessel shore power, 1,772 additional refrigerated container electrical outlets and future capacity for electrically powered cargo handling equipment in the storage yard. General construction costs for mobilization/demobilization, temporary erosion and sedimentation control, site demolition, lighting, soil disposal, and other site/civil work. Site water supply, limited storm water improvements, and sanitary sewer systems Improve 2,750 feet berth pile caps and deck panels that have reached end-oflife utility through deterioration with the passage of time by removing corrosive concrete, repair rebar and recast with new cement grout. Completion of this project component is expected to preserve the existing use and capacity of T-5 s two containership berths. $62 $46 $ % $61 $46 $ % $17 $13 $4 5.9% $7 $5 $2 2.5% $2 $1 $0 0.7% T-5 Stormwater Improvements Proposed Quiet Zone Additional Mitigation Traffic Re- Signalization Gate Queue Management Total Construct a storm water system to treat runoff from the terminal to comply with the requirements of the Industrial Storm Water General Permit. Once complete, the project will allow T-5 to achieve the highest water quality standard in the nation, demonstrate best practices for maritime industry sustainability and improve conditions for aquatic life. This project will construct off-site rail crossing gates, flashing lights and fencing along the rail corridor between the rail bridge across the West Duwamish Waterway and Terminal 5. Closure of W Marginal Way SW to address traffic impacts from increase in trains serving the terminal. This project will implement rail crossing gates, flashing lights and fencing along the rail corridor between the rail bridge across the West Duwamish Waterway and Terminal 5. Construction of truck queue management improvements such as gatehouses to minimize impacts of truck backups onto streets. These components work together to leverage existing infrastructure and make the NWSA viable and sustainable. $30 $23 $7 10.6% $5 $4 $1 1.8% $3 $3 $1 1.2% $2 $2 $0 0.7% $1 $1 $0 0.4% $284 $214 $70 100% 75% 25% *Numbers given in millions of dollars

4 Construction Total $131,118,616 Construction only 131 Indirect Costs 4% Escalation 17 12% GC's Home Office, Bond, Profit 18 15% Construction Contingency* not in estimate due to 424C format 25 10% Washington State Sales Tax 19 24% Subtotal Indirects 79 Soft Costs 8% Design 15 3% Project Management 6 5% Construction Management 10 5% Environmental Review & Permitting 9 18% Subtotal Soft Costs 40 Subtotal Project Costs 250 Summary Work Elements 1 39% Crane Rail % Berth % Electrical % General Site % Utilities 7 6 1% Dock Rehab 2 100% Subtotal Project Costs 242 Additional Costs 3 SCL 6 7 Stormwater Treatment System 30 8 Proposed Quiet Zone 5 9 Additional Mitigation 3 10 Signalization on Spokane St 2 11 Gate Queue Management 1 48 Project Total 297 spent to date 14

5 ID# Category Bid item Description Bid Total Element % directs Indirects Soft Costs Total 9 Construction Furnish Toe Wall Piles - West Wall 16,838, Berth 58% 24% 18% 100% 9 Construction Furnish Toe Wall Piles - South Wall 419, Berth $131,118,616.5 $53,965,297.6 $39,715,000.0 $224,798, Construction Furnish Timber Pinch Piles 1,360, Berth 9 Construction Install Toe Wall Piling 10,476, Berth 9 Construction Impact Driving Toe Wall Piling 100, Berth % directs Indirects Soft Costs Total 9 Construction Install Timber Pinch Piles 4,484, Berth 26% 24% 18% 26% 9 Construction Dredging 601, Berth 34,282, ,109, ,383, ,776, Berth 7 Site Work Utility Location Survey 20, Crane Rail 7 Site Work Survey of Pile Locations 15, Crane Rail 7 Site Work Potholing 30, Crane Rail 9 Construction Landside Crane Rail Beam and Appurtenances 3,440, Crane Rail 9 Construction WS CR Beam, Appurtenances, & Adj Wharf Const. 13,302, Crane Rail 9 Construction Furnish Prestressed Concrete Piles 5,562, Crane Rail 9 Construction South Walkway 51, Crane Rail 9 Construction Furnish Steel Pipe Piles 9,732, Crane Rail 8 Demolition Extraction and Disposal of Existing Concrete Piles 480, Crane Rail 8 Demolition Extraction and Disposal of Existing Steel Piles 129, Crane Rail 8 Demolition Extraction and Disposal of Timber Pinch Piles 77, Crane Rail 8 Demolition Cut-off and Disposal of Existing Steel Piles 248, Crane Rail 8 Demolition Cut-off and Disposal of Existing Concrete Piles 1,745, Crane Rail 8 Demolition Removal and Disposal of Pipe Pile Cut-Off > 15' 47, Crane Rail 9 Construction Steel Pipe Pile Extension Material 82, Crane Rail 9 Construction Splice Steel Pipe Pile 685, Crane Rail 9 Construction Install Prestressed Concrete Piles 3,473, Crane Rail 9 Construction Install Steel Pipe Piles 2,784, Crane Rail 9 Construction Pile Driving Obstructions 300, Crane Rail 9 Construction Additional Pile Restrike 1,053, Crane Rail 9 Construction Excess Time to Restrike 28, Crane Rail 9 Construction Pile Driving Monitoring 50, Crane Rail 9 Construction Test Pile PDA Analysis 525, Crane Rail % directs Indirects Soft Costs Total 9 Construction Crane Rail and Mounting System 4,503, Crane Rail 40% 24% 18% 40% 9 Construction Fender System 3,513, Crane Rail 51,883, ,353, ,715, ,952, Crane Rail 9 Construction 1000 Temporary Work Access for Repairs 650, Dock Rehab 9 Construction Repair Deck Spall (D-I) 5, Dock Rehab 9 Construction Repair Full Pile Cap Soffit (PC-II) 15, Dock Rehab 9 Construction Repair Full Bulkhead Soffit (BC-II) 3, Dock Rehab 9 Construction Deck Drain Rehabilitation 303, Dock Rehab 9 Construction Repair Deck Delamination (D-II) 29, Dock Rehab 9 Construction Repair Caps, Deck Cracks (PC-1, BC-1, DC-111) 27, Dock Rehab 9 Construction Repair Pile Cracks 2, Dock Rehab % directs Indirects Soft Costs Total 9 Construction Repair Pile Cap Delamination (P-III) 2, Dock Rehab 1% 24% 18% 1% 9 Construction Repair Pile Bulkhead Cap Delamination (BC-III) 28, Dock Rehab 1,068, , , ,832, Dock Rehab 9 Construction Primary Substation Building 1,435, Electrical 9 Construction Demolition and Replacement of W-6 Slab 6, Electrical 9 Construction Cement Concrete Pavement 35, Electrical 8 Demolition Electrical Demolition 266, Electrical 9 Construction Site Electrical Work 5,645, Electrical 9 Construction Manholes & Handholes 520, Electrical 9 Construction Site Electrical Work - Jack Block Park 175, Electrical 9 Construction Unforeseen Temp Utility Supply for Interim Tenant 40, Electrical 10 Equipment T5-PSB-S-SP1/N-SP1 7,000, Electrical 10 Equipment T5-DCB1S-N-1/S-1 Switchgear 5,000, Electrical 10 Equipment T5-DCB1S-1 Electrical Equipment 4,000, Electrical 9 Construction Cathodic Protection System 2,460, Electrical 9 Construction Light Poles 1,560, Electrical 9 Construction Furnish Cavotec Vaults 1,742, Electrical 7 Site Work Unsuitable Foundation Excavation 127, Electrical 7 Site Work Earthwork 212, Electrical 7 Site Work Quarry Spalls 11, Electrical 7 Site Work Clearing, Grubbing and Cleanup 3, Electrical 7 Site Work Dewatering 196, Electrical % directs Indirects Soft Costs Total 7 Site Work Disposal of Contaminated Dewatering Fluids 50, Electrical 23% 24% 18% 23% 7 Site Work Shoring and Trench Safety Systems 135, Electrical 30,623, ,604, ,275, ,503, Electrical 7 Site Work 2000 TESC - Plan and Execution 85, General Site 7 Site Work 3000 TESC- Silt Fence 1, General Site 7 Site Work 4000 TESC - Compost Sock 30, General Site 7 Site Work 5000 TESC - Catch Basin Protection 18, General Site 7 Site Work 6000 TESC - CESCL 18, General Site 7 Site Work 7000 TESC - Debris Boom 103, General Site 7 Site Work 8000 TESC - Direction by Engineer 20, General Site 7 Site Work 9000 Pollution Prevention Planning and Execution 23, General Site 7 Site Work Mobilization / Demo / Construction Phasing 2,644, General Site 7 Site Work Hazardous Materials Management Planning and Compli 13, General Site 7 Site Work Stormwater Outfall Inspection 10, General Site 8 Demolition Site Demolition 3,673, General Site 8 Demolition Building Demolition 239, General Site 8 Demolition Removal and Disposal of AC Pavement (3"-6" thick) 226, General Site 8 Demolition Removal and Disposal of AC Pavement ( > 6" thick) 382, General Site 7 Site Work Suspect Soil Removal and Disposal 50, General Site 7 Site Work Temporary Concrete Barrier 337, General Site 7 Site Work Precast Concrete Wheel Stop General Site 7 Site Work Ecology Block 54, General Site 7 Site Work Drilled Shaft Excavation 109, General Site 7 Site Work Drilled Shaft and Light Pole Base Installation 87, General Site 7 Site Work Drilled Shaft Obstructions 50, General Site 7 Site Work Crushed Surfacing Top Course 54, General Site 7 Site Work Crushed Surfacing Base Course 282, General Site 7 Site Work HMA Class 1" PG , General Site 7 Site Work HMA Class 1/2" PG , General Site 7 Site Work Cement Concrete Curb 2, General Site 7 Site Work Cement Concrete Curb and Gutter 3, General Site 7 Site Work Cement Concrete Driveway General Site 7 Site Work Cement Concrete Sidewalk 1, General Site 7 Site Work Pavement Marking General Site 7 Site Work Chain Link Fence 15, General Site % directs Indirects Soft Costs Total 7 Site Work Chain Link Gate 52, General Site 7% 24% 18% 7% 7 Site Work Track Removal and Installation 15, General Site 9,333, ,841, ,826, ,001, General Site 9 Construction Potable Water Pipe 12 Inch Dia. 1,795, Utilities 9 Construction Potable Water Pipe 12 Inch Dia. Fittings 39, Utilities 9 Construction Potable Water Pipe 8 Inch Dia. 187, Utilities 9 Construction Potable Water Pipe 8 Inch Dia. Fittings 3, Utilities 9 Construction Potable Water Pipe 6 Inch Dia. 192, Utilities 9 Construction Potable Water Pipe 6 Inch Dia. Fittings 2, Utilities 9 Construction Potable Water Pipe 4 Inch Dia. 271, Utilities 9 Construction Potable Water Pipe 4 Inch Dia. Fittings 4, Utilities 9 Construction Potable Water Pipe 2-1/2 Inch Dia. 48, Utilities 9 Construction Potable Water Pipe 2-1/2 Inch Dia. Fittings 36, Utilities 9 Construction Potable Water System Elements 1,017, Utilities 9 Construction Monitoring Well Decommissioning and Protection 24, Utilities 9 Construction " Sanitary Sewer Pipe 35, Utilities 9 Construction " Sanitary Sewer Pipe Fittings Utilities 9 Construction " Sanitary Sewer Pipe 42, Utilities 9 Construction " Sanitary Sewer Pipe Fittings Utilities 9 Construction Sanitary Sewer System Elements 1, Utilities

6 9 Construction Solid Wall PVC Storm Sewer Pipe, 8-Inch Dia. 25, Utilities % directs Indirects Soft Costs Total 9 Construction Solid Wall PVC Storm Sewer Pipe, 18-Inch Dia. 36, Utilities 3% 24% 18% 3% 9 Construction Stormwater System Elements 161, Utilities 3,927, ,616, ,189, ,733, Utilities 58% Construction Total $131,118, ,118, ,965, ,715, ,798, % Indirect Costs 9 4% Escalation $16,938, % GC's Home Office, Bond, Profit $17,766, % Construction Contingency* $24,873, ,697,056 = Basis of Soft Costs (Construction, Escalation, Markups, Contingency) % Washington State Sales Tax $19,260,458 18% 24% Subtotal Indirects (without contingency) $53,965,298 Soft Costs 4 8% Design $14,524, % Project Management $5,864, % Construction Management $10,203, % Environmental Review & Permitting $9,124,000 13% 18% Subtotal Soft Costs 39,715,000 76% Subtotal Project Costs 224,798,914 Additional Costs 7 2% SCL 6,100,000 Escalation and GC's Home Office, Bond, Profit $34,704,840 7 Gate Queue Management 1,010,000 7 Additional Mitigation 3,460,000 7 Site Work 5,613, % $1,485, ,098, % 7 Rail Quiet Zone 5,200,000 8 Demolition 7,517, % $1,989, ,507, Signalization on Spokane St 2,000,000 9 Construction 101,987, % $26,994, ,982, % Stormwater Treatment System 30,000, Equipment 16,000, % $4,234, ,234, ,770, ,118, % $34,704, $195,823, % 15% Construction Contingency* $24,873, % 0% Project Total 297,442, C Spent to Date 1 Administrative and legal expenses $28,384,458 Env and WSST AD,CA,EP 3,544,069 $24,840,389 2 Land, structures, row, appraisals 0 0 $0 3 Relocation exp and payments 0 0 $0 4 Architectural and eng fees $14,524,000 Design and test pile program DS 6,303,672 $8,220,328 5 Other A/E fees $5,864,000 Project Management, commissioning and admin PM 790,994 $5,073,006 6 Project inspection fees 10,203,000 Construction Management CM 194,079 $10,008,921 7 Site Work 7,098,858 CT 0 $7,098,858 8 Demolition 9,507,500 estimated based on 10% construction CT 0 $9,507,500 9 Construction 158,982,173 plus storm water CT 3,087,643 $155,894, Equipment 20,234,924 36,841,283 CT 0 $20,234, Miscellaneous 17,770,000 SCL and mitigation CT 0 $17,770, SUBTOTAL 272,568,914 13,920,456 $258,648, *Contingencies(15% of direct construction costs) $24,873,600 0 $24,873, SUBTOTAL 297,442, ,920,456 $283,522, Project (program) income 16 TOTAL PROJECT COSTS 297,442, Federal assistance requested, calculate as follows: (Consult Federal agency for Federal percentage share.) 17 Enter the resulting Federal share. 25% 70,000,000 as of 10/27/2017 Spent to Date U00100 U00151 Commitments Total Design 6,051,095 30, ,249 6,303,672 Project Management 759,040 17,737 14, ,994 Construction Management 193, ,079 Environmental 3,170, ,172 3,426,046 General Administration 23, ,069 Contracts Administration 94, ,954 Construction (TPP) 3,085,076 2,567-3,087,643 13,377,308 51, ,741 13,920, % Summary Work Elements contingency distribution with contingency spent to date without spent to date 1 39% Crane Rail 88,952,166 9,582, ,534,544 5,362,757 93,171, % Berth 58,776,364 6,331, ,108,052 3,543,515 61,564, % Electrical 58,603,793 6,313, ,916,890 3,533,111 61,383, % General Site 16,001,189 1,723, ,724, ,681 16,760, % Utilities 6,733, , ,458, ,921 7,052, % Dock Rehab 1,832, , ,029, ,471 1,919, % 230,898,914 24,873, ,772,514 13,920, ,852,058 7 Storm Water 30,000,000-30,000,000 30,000,000 8 Quiet Zone 5,200,000-5,200,000 5,200,000 9 Additional Mitigation 3,460,000-3,460,000 3,460, Traffic Re-Signalization 2,000,000-2,000,000 2,000, Gate Queue Management 1,010,000-1,010,000 1,010,000 Subtotal Project Costs 272,568,914 24,873, ,442, ,522,058 $24,873,600

7 T-5 Facility Modernization ESTIMATE OF PROBABLE COST as of 27-Oct-17 ESTIMATED DIRECT COSTS Recap of Major Elements Subtotal Major Construction Direct Costs (see MN estimate details) $131,119,000 Escalation (Calc to mid-point of Const) Input Proj Compl & Constr Duration--> 1-Jun % $16,938,000 Subtotal Construction Direct Costs $148,057,000 GC's, Home Office, Bond & Profit Markup 12.00% $17,766,840 Estimate of Probable Construction Cost (Est. Construction Bid Amount) $165,824,000 Major Construction Contingency 15.00% $24,873,600 Subtotal Construction Costs w/ ODC's & Contingency (for Soft Cost basis) $190,697,600 Taxes WA State Sales Tax: Major Construction 10.10% $19,260,458 Other Seattle City Light Service Upgrade $ 6,100,000 Gate Queue Management $ 1,010,000 W Marginal Closure $ 215,000 3-Lane Bridge $ 500,000 Truck Survey and Count $ 110,000 Rail Quiet Zone $ 5,200,000 Air Quality Management $ 260,000 Access Road $ 300,000 Ped Path $ 2,000,000 Signalization $ 2,000,000 Noise $ 75,000 Subtotal FINAL CONSTRUCTION COST (CT) 86.07% $230,178,000 PMG & OTHER SOFT COSTS A / E Design Mgmt. & Support 3.00% $5,721,000 Internal Engineering Support 3.00% $5,721,000 Test Pile Program $ 3,082,000 Project Mgmt. (Des& Constr) 3.00% $5,721,000 Commissioning 0.05% $95,000 Construction Management 3.26% $6,217,000 Engineering Admin 0.10% $191,000 Testing & Inspection 1.50% $2,860,000 Safety 0.39% $744,000 Contract Administration 0.10% $191,000 Administration 0.03% $48,000 Environmental Support & Reviews 2.00% $3,814,000 Legal 1.00% $1,907,000 Tribal Mitigation $ 2,450,000 Building Dept. / Permitting / Mitigation 0.50% $953,000 Subtotal PMG & Other Soft Costs 13.93% $39,715,000 TOTAL PROJECT ESTIMATED PROGRAM COST $267,443,000 Storm Water Treatment System $30,000,000 TOTAL ESTIMATED PROGRAM COST with Storm Water Treatment $297,443,000