AAC BLOCK PLANTS

Transcription

1 AAC BLOCK PLANTS

2 AAC BLOCKS Aerated Autoclaved Concrete or AAC Blocks which are very light weight blocks which are still strong enough for most applications. They are easy to install, cut and drill for various construction purposes and consume less cement and plastering material. Raw Materials and ratios: Flyash / Sand Cement Gypsum Lime Alumina Water 75 % % 1-2 % 7-9 % g per cu.m Advantages of AAC blocks: Light weight blocks Eco-friendly material Considerable savings in mortar Greater sound insulation Greater fire resistance Quicker construction Higher overall savings Properties Burnt Clay Brick Concrete Blocks AAC blocks Dry Density (kg/m ) Compressive strength Block size 229x114x70 400x200x x200x x200x100 L:600/500/400 W:100/150/200/250 H:200/250/300 Thermal conductivity based on density Sound Insulation Normal Good Best Ease of use Normal Hard Easiest Environmental friendliness Poor Normal Green 3

3 Advantages of AAC blocks: S.no Range Plant Capacity in cu.m per day Plant type 1 Mini 100 expandable to 200 Low capital cost 2 Small 100 expandable to 200 Low capital cost 3 Medium 300 to 600 Buildmate, European 4 Large 600 to 1800 Buildmate, European Requirements to set up an AAC Block plant Land area: Minimum 2 acres Land dimensions: min of 75m x 20 m Proximity to affordable flyash / silica sand / river sand * Proximity to urban markets Minimal human labor for automated plants * Exact requirements will vary on project to project basis. AAC Block plant layout

4 AAC PROJECTS BY BUILDMATE Buildmate has several plants under operation and in execution in India and abroad. Here are a few: Completed plants : 500 m3/day AAC plant expandable to 750 with fly ash near Guntur, Andhra Pradesh, India 380 m3/day AAC plant with fly ash near Vijayawada, Andhra Pradesh, India 960 m3/day sand based AAC plant in Industrial City, Al Jubail, Saudi Arabia. 500 m3/day AAC plant along near Hyderabad, Telangana, India ** 190 m3/day AAC plant expandable to 380 with fly ash near, Nagpur, India 500 m3/day AAC plant expandable to 750 with fly ash near Raipur, Chattisgarh, India. 300 m3/day AAC plant with fly ash near Khammam, Telangana, India Plants under execution : 2000 m3/day AAC plant near Vijayawada, Andhra Pradesh, India** 435 m3/day AAC Plant (expandable to 653 cu.m) near Visakhapatnam, Andhra Pradesh, India 1000 m3/day plant expandable to 1450 with sand and fly ash near Chennai, India 169 m3/day plant expandable to 338 with fly ash near Karur, Tamil Nadu, India Buildmate also takes up AAC projects on existing plants which consist of providing specific parts, modernization & upgradation. Spare parts for existing AAC plant run by Ultratech product at Shankarapalli near Hyderabad and Wada in Maharashtra. Spare parts for existing AAC plant run by ESPAC in Dammam, Saudi Arabia. ** Indicates AAC plant was one of the multiple product lines we incorporated in the same project. Other product lines include Dry Mix Mortar, Concrete brick/block/pavers, etc.

5 Mould Handling Crane Mould Tilting Machine Grab and Shift Crane These are some of the unique machines we make for a superior end product. Such special machines and quality engineering has placed us among the top manufacturers of AAC plants in the world.

6 SALIENT FEATURES AAC plants of multiple models Customized plant solutions Plant capacity from 200 m3 to 2000 m3 per day High end automation Minimal man power Optimization of resources Designed for zero wastage Built-in scope for expansion Efficient use of land World class machinery

7 Superior Design THE BUILDMATE ADVANTAGE Extensive in-house design facility Tested and proven technologies Innovation based on industry experience Conforming to international standards Meticulous Manufacturing In-house manufacturing unit in Hyderabad, India Advanced fabrication facilities and modern machine shops Testing equipment of International standards Immaculate Quality Quality assurance from concept to commission Stage-wise quality checks to ensure trouble-free plant performance An ISO 9001: 2015 certified company

8 Casting Batching BuildMate s AAC block plants have high accuracy batching plants, flexible design and high capacities. They can be completely customized to meet the needs of available raw materials and product range. In the casting section we have several customizable options to provide you with the appropriate mixer and mould combinations. Along with the common variant of fixed mixers and movable moulds, we also supply a movable mixer. This movable mixer and stationary mould prevents settling of raw materials by minimizing time between mixing and casting and decreases the wear and tear of the moulds. Our movable mixers ensure the pour is even and uniform, and fixed moulds decrease rising cracks to produce a green cake that has uniform aeration and produces superior blocks. Cutting Cutting is a crucial part in the AAC block making process. The right process and quality machinery in this section minimizes waste and ensures dimensional accuracy and blocks will be superior. We have two variants of cutting machine. In the typical cutting process, the cake passes through the trimming, horizontal cutting and vertical cutting machines to produce different sizes of block as per market requirements. In the BuildMate process the cake remains fixed while the trimming, horizontal cutting and vertical cutting take place. This reduces the strain on the green cake as it s movement is minimized. This process has decreased the wastage drastically and consistently produced the blocks of finest finish with less cut waste.

9 Curing Packaging After cutting, the AAC blocks have to be cured to attain maximum strength in the autoclaves. We have improved every step of this process to optimize the steam consumption, increased strength, and efficient movement of the blocks. We are one of the few manufacturers in the world to provide you with a green separator, a push pull transfer car system and an efficient autoclaving process. Once the cured cake is produced, it needs to be stored and packed. For efficient transfer and minimizing the labour, we provide a grab and shift crane which will move the blocks from the curing section to storage. This transfer system through cranes and conveyors can be customized for full automation upto loading of trucks. Our improvements at various stages of production process have saved our customers millions in material, energy and handling costs.

10 BUILDMATE LAUNCHES LOW CAPITAL COST AAC BLOCK PLANTS DESIGNED FOR SMALL CITIES

11 No compromise AAC block plants at affordable prices! SALIENT FEATURES Sturdy and reliable machinery Bottom waste removal system Designed for zero wastage Mechanized operations Higher automation (upgradeable to complete automation) Low production costs Minimal man power Built in scope for expansion Efficient use of land Optimization of resources PLANT CAPACITIES 100 m3 per day expandable to 300m3 150 m3 per day expandable to 450m3 200 m3 per day expandable to 600m3 Small plants capable of competing with Big players

12 We setup the following plants from concept to commissioning. Autoclaved Aerated Concrete (AAC) plants Concrete block plants Precast concrete plants Fly ash bricks plants Dry ready mix mortar plants Concrete Batching plants with Planetary, Twin-shaft, pan mixers. Crushing Plants and Jaw crusher, Cone crusher, VSI/sand maker etc. Pre Engineered Buildings We excel at any Special projects and plants in construction or building materials. Buildmate Projects Private Limited Sy no. 60,61, 62. Gundlapochampally VIllage Hyderabad, Telangana, India Ph no: /61 marketing@buildmate.in Visit our website at