FIRETEX FX5090 For Onsite Fire Protection

Transcription

1 INTRODUCTION is a water-based thin film intumescent coating providing a cost effective fire protection solution optimised for 90 minute time periods. FX5090 offers competitive loadings across a range of section sizes for beams, columns and cell beams.

2 OVERVIEW Key Message Part of the FX water-based range Developed for on-site application Competitive loadings at 90 minutes across an extensive range of steel sections Competitive loadings at 120 minutes up to 135 Hp/A for columns and 150 Hp/A for beams Designed to meet the highest performance, aesthetic and environmental demands of today s civil construction industry Provides all of the end-use benefits of FX5120

3 VALUE PROPOSITION FEATURE BENEFIT VALUE Competitive loadings across extensive range of steel sections Can be applied at over 1000µm DFT Design flexibility & optimised specification Single coat coverage Reduce costs & downtime Application by single leg airless spray Water-based technology Low VOC Low Odour Ease of application Environmentally friendly User friendly On-Site Application Preferable towards environmental regulations

4 TECHNICAL INFORMATION General Product Information FIRETEX FX5090 is a water-based thin film intumescent targeted at the 90 minute market. FX5090 is part of our water-based range that includes FX5000, FX5002, FX5060 & FX5120. VOC Data Volume Solids VOC 69+3% (ASTM-D ) 0.19g/litre or 0.13 g/kg

5 KEY MARKET Recommended Use FIRETEX FX5090 is designed for use in: internal dry controlled environments without topcoats. (C1 according to ISO : 1998) internal semi-controlled environments with topcoat (C2 according to ISO :1998) Endorsements Certifire Approved (Certificate # CF5188) assessed in accordance with ASFP/BCF "Industry Guidance Document assessed in accordance with ASFP fire testing protocol for cellular beam protection

6 TECHNICAL INFORMATION Fire Protection Thicknesses Comparisons are drawn against the main competitors as follows: Jotun, Steelmaster 60WB Nullifire S Interchar 1190 Test Data & Certificates Test data and certification is available for Beams Columns

7 DFT (microns) OFFICIAL PRODUCT LAUNCH PERFORMANCE 90 Minute Beams FX S FX WB Hp/A

8 DFT (microns) OFFICIAL PRODUCT LAUNCH PERFORMANCE 90 Minute Columns Hp/A FX S FX WB

9 TECHNICAL INFORMATION Sample 90 mins Section Factor A/V (Hp/A) FX5090 DFT 3 Sided I Beam I Column FX5120 DFT Loadings Benefit FX5090 DFT FX5120 DFT Loadings Benefit

10 DFT (microns) OFFICIAL PRODUCT LAUNCH PERFORMANCE 120 Minute Beams FX FX Hp/A

11 DFT (microns) OFFICIAL PRODUCT LAUNCH PERFORMANCE 120 Minute Columns FX S FX Hp/A

12 TECHNICAL INFORMATION Sample 120 mins Section Factor A/V (Hp/A) FX5090 DFT 3 Sided I Beam I Column FX5120 DFT Loadings Benefit FX5090 DFT FX5120 DFT Loadings Benefit

13 TECHNICAL INFORMATION Project Comparison 1 Project A FX WB S Total Amount Required (Litres) Total # Sections Coated Total Area Coated (m²) % Coverage 100% 100% 45% 100%

14 TECHNICAL INFORMATION Project Comparison 2 Project B FX WB S Total Amount Required (Litres) ,299 5,556 10,209.6 Total # Sections Coated Total Area Coated (m²) 7, , , ,637.6 % Coverage 97% 100% 90% 98%

15 TECHNICAL INFORMATION Specification of FX5090 Specification for surface preparation, priming and topcoat is identical to FX5000, FX5002, FX5060 and FX5120. See Technical Data Sheet. For a C1 environment, top coat may be omitted (see TAD0023 for details) For a C2 environment, sealer coat must be used (see TAD0028 for details) By C1 we mean at all stages, including transportation and construction phases. In other words FX5090 must not be left exposed to water at any time unless it has a sealer coat. FX5090 must not be applied directly to zinc rich primers or galvanised steel. A tie-coat must be used. For details and other recommended primers see TAD0007.

16 TECHNICAL INFORMATION Application of FX5090 FX5090 can be applied by standard airless spray equipment, including petrol powered pumps. It can be applied to over 1000µm DFT, and achieve a single coat. Its maximum sag tolerance is 1800µm. Previous coats must be fully dry prior to application of the next coat which would normally mean one coat is applied leaving up to 24 hours between coats. Application Min Max Spray Tip* 19 thou 23 thou Fan Angle* Product Temperature >10 C <30 C *appropriate to the size and shape of work to be coated

17 TECHNICAL INFORMATION Drying Information All water-based coatings dry by evaporation of water. Best Drying Conditions: Air is warm and dry, good air movement. Worst Drying Conditions: Air is cold and damp, poor air movement (static). Very humid atmospheres will also delay drying as water cannot evaporate effectively. Drying time 15ºC 23ºC To Touch 3 hrs 1½ hrs To Recoat* 6 hrs 4 hrs To Handle Depends on thickness applied * Extended over-coating times may be required at low temperature and/or high film thickness. Air Temperature >5C, ideally >10C Relative Humidity <80%

18 TECHNICAL INFORMATION Thickness Tables Tables outlining the thickness requirements for 3-Sided I Beams, 4-Sided I Beams and I Columns for the following time periods can be found in Appendix minutes 90 minutes 120 minutes Specification Documents Please refer to the following specification documents in Appendix FIRETEX Spec Selector Issue 6 FIRETEX Galv Spec Selector Issue 5 FP1b FPG1b

19 TECHNICAL INFORMATION Primer/Topcoat Selection For advice on appropriate selection of primers and topcoats, please refer to the following technical advisory documents in Appendix TAD0007 Approved Primer List for FIRETEX FX Range Issue 5.pdf TAD0028 FIRETEX Thin Film Intumescent Selection Advice Issue 3.pdf Competitor Data Please refer to Appendix for copies of the following competitor data sheets: Jotun, Steelmaster 60WB Nullifire S Interchar 1190

20 PRODUCT COMPARISON Feature FX WB60 S Colour White White White, Grey Pale Blue Solids by Volume 69+3% 69+2% 72+2% 69+3% VOC g/litre Dry to 23ºC 1.5 hrs 2hrs 2hrs Varies Dry to Recoat 4 hrs 4 hrs 6 hrs Varies Dry to Handle Varies Varies Varies Varies Pack Size 20 litre 20 litre 5 / 18.5 litre Shelf Life 6 months 6 months - 6 months Application Airless spray Airless Spray Airless Spray Airless spray Tip-Size (thou) Pressure (PSI) > WFT Min (µm) WFT Max (µm) mm

21 TRIAL FEEDBACK Customer 1 Criteria Substrate Surface Prep Service/Exposure Customer Comments Mild Steel Blast Cleaned to Sa 2 ½ (BS EN ISO :2007) with a blast profile in the range 50 to 75 microns, Pre Primed with compatible epoxy primer (light Grey) Internal dry environment (C1) Customer made very favourable comments on application characteristics and sag tolerance

22 TRIAL FEEDBACK Customer 2 Criteria Substrate Surface Prep Service/Exposure Customer Comments Previously painted sample columns Unknown n/a Very good atomisation, flow and sag resistance

23 FX PROJECT HISTORY Project Name Location Development Type Manchester Airport Control Tower Manchester Airport Robert Gordon University Gateshead Education Northwick Park Hospital Northwick Hospital Woodbridge House London Office Development Snowhill Birmingham Office Development Bluewater Kent Retail Development Drakes Circus Plymouth Retail Development Trinity Quarter Gateshead Retail Development Soho Square London Retail Refurbishment Asda Glenrothes Supermarket Asda Inverness Supermarket Asda Rochdale Supermarket Streatham Hub London Supermarket AG Barr Milton Keynes Warehouse Park Royal Acton Warehouse

24 SALES COLLATERAL Technology Guide Water-based Technology Guide for FX5060, FX5090 & FX5120 Interactive PDF Hard Copy

25 SUMMARY is a water-based thin film intumescent coating providing a cost effective fire protection solution for 90 minute time periods. Competitive Loadings High Build Water-based FEATURES BENEFITS Design Flexibility Single Coat Application Ease of Application User Friendly Reduced Costs Reduced Downtime Meets Environmental Regulations VALUE PROPOSITION

26 APPENDIX # Article Document Issue # / date 1.1 Thickness Tables FX5090 at 60, 90 & 120 minutes Issue Technical Data Sheet PDS FX5090 Issue MSDS FX5090 SDS /08/ Specification Document FIRETEX Spec Selector Issue Specification Document FIRETEX Galv Spec Selector Issue Specification Document FP1b SW1 08/ Specification Document FPG1b SW1 08/ Technical Advisory Document TAD0007 Approved Primer List for FIRETEX Range Issue Technical Advisory Document TAD0023 Water-based FIRETEX Construction Phase Issue Technical Advisory Document TAD0028 FIRETEX Thin Film Intumescent Selection Advise Issue Competitor Data Sheet Interchar /03/ Competitor Data Sheet Nullifire S June Competitor Data Sheet Jotun WB60 04/04/ Project Comparison Project 1 08/08/ Project Comparison Project 2 08/08/2013