TM-36GL-TV-HV (5 to 12 ) Soft/Rigid to Rigid Lamination Machine

Transcription

1 TM-36GL-TV-HV (5 to 12 ) Soft/Rigid to Rigid Lamination Machine pb tec solutions GmbH, Max-Planck-Straße 11, Alzenau (Germany) T.: F.: info@pbtecsolutions.de -

2 TM-37G-TV (5 to 12 ) Soft / Rigid to Rigid lamination machine is designed for laminating of Hard Cover to Glass & soft film onto hard substrate. Laminating process takes place within vacuum chamber for rigid to rigid lamination. The bottom fixtures are interchangeable. For soft to rigid lamination, top heating with bottom mesh pairing with roller configuration is deployed. For Rigid to Rigid lamination, both top and bottom heating are included. It has the flexibility of attaching substrate sizes ranging from 5 ~ 12 inches. The machine comes with top vision which allows user to manually alignment substrate followed by lamination. Loading & Unloading substrates are done manually. Recommend to use Autoclave after lamination to remove any vacuum voids.. TM-36GL-TV-HV (5 to 12 ) brochure can be obtained from sales@cherusal.com. 1) System Configuration 1.1 Environment No Item Specification Remark/Condition 1 Cleanliness Clear Room Class Temperature 23+/- 2 C 3 Humidity 60+/- 5% 4 Ambient noise <= 70 db 5 Ground Flatness <= Factory floor loading 1000KG/m2 1.2 Utility No Item Specification Remark/Condition 1 Power Supply 3 phase with neutral, 380V±5%, 50Hz~60Hz Current: Min.63A; Total power 2 Compressed Air Supply Pressure 5~7 kg/cm 2 3 Air inlet 1μm filter & regulator installed 4 Air consumption rate 300L/min

3 1.3 Product Specification Bottom Substrate 1 Overall Size (L x W) 5 to 12 Inches. (Min:130mm x 10mm) (Max: 260mmx210mm) including PCB/FPC attached) For Min and Max substrate size, please refer to diagram 1. 2 Thickness 3 Material 0.5mm ~ 25.0mm for 7" ~ 15.6" (0.4mm war- page) (Thickness tolerance: +/ ) For use on Rigid Fixture: Glass, Plastic, must be Rigid For use on Bottom Mesh Fixture: PSA/OCA, Soft Film, must be Soft If tolerance > 0.025mm, substrate will be subjected lamination results Special material requirements if lamination is for CG to LCM. LCM: The bezel cannot be higher than the polarizer on top of cell. The gap between the view area of the CG/TP to the bezel cannot be smaller than 1.0mm If bezel is higher than the polarizer/lcd, please discuss with Trimech. 4 Shape Must be flat, thickness evenness 40µm; War-page 0.40mm. Substrate must be able to hold down at a specific vacuum volume level 8 psi (55kpa). Substrate s warpage corelates to the lamination results. It will be subjective to lamination results. Warpage of top substrate (usually Cover glass) must not be too significant. If shape of incoming materials does not meet the stated requirements, lamination results might vary. 5 Flex & PCB Only one of long side and one of short side can come with Flex & PCB, Width of (Flex + PCB) 55 mm Flex cannot be higher than the top surface of the substrate or the polarizer on top of cell. 6 Protective layer Both side must be removed manually before Manually removed by operator Top Substrate 1 Overall size (L x W) 5 to 12 Inches. (Min:130mm x 35mm) (Max: 320mmx230mm) including PCB/FPC attached) For Min and Max substrate size, please refer to diagram 1. 2 Thickness 0.1mm ~ 6mm (thickness tolerance: +/ ) If tolerance > 0.025mm, substrate will be subjective to lamination results. 3 Material Glass, Plastic: Substrate must be rigid

4 4 Shape Must be flat, thickness evenness 40µ m; War-page 0.40mm. Substrate must be able to hold down at a specific vacuum volume level 8 psi (55kpa). 5 Flex & PCB Only one of long side and one of short side can come with Flex & PCB, Width of (Flex + PCB) 6 Protective layer Both side must be removed manually before Note: loading Substrate s warpage corelates to the lamination results. It will be subjective to lamination results. Warpage of top substrate (usually Cover glass) must not be too significant. If shape of incoming materials does not meet the stated requirements, lamination results might vary. Manually removed by operator Same Substrate must be used for both initial evaluation samples built & machine acceptance. If different substrates used during machine acceptance, customer to discuss with Trimech Customer must provide at least one of the following information. 2D/3D cad drawings & Actual samples (Min 5 sets) 1.4 Machine Specification 1 M/C color Off white gray and gray 2 Structures Aluminum structure 3 Product Transfer Method Rotary Table 4 Controller unit Trimech s Controller card: Mark 4 5 Operation interface Color Touch panel (7 ) 6 Emergency stop switch & grounding connect Set up on machine unit 7 Tact Optimize Speed 8 Running Hours 500h/month 40 ~ 60 seconds (exclude manual alignment) (Note: This machine is a single station machine) 9 Interface English / Simplify Chinese 10 Machine size(l x W x H) Est. 1442mm x 1014mm x 1900mm 11 Machine weight Approx. 420kg (exclude vacuum pump) Tact time strictly dependent on the type/ quality of substrate & model of OCA used. Manual Alignment time is excluded Stoppage/ Downtime of machine during acceptance excludes the following Warpage of substrate, Human error, Alignment issues or blurry surface substrates 1.5 Top Substrate Holder Unit 1 Unit quantity 1 2 Cavity Only for Single Substrate

5 3 Holder movement Pneumatic Drive Y Axis 3 Substrate positioning method Side Guide 4 Substrate holding method By vacuum channel on fixture + Clamper 5 Heating Method Constant Heat 6 Hold Temperature 30 to 80 c Max limit: 100 c 7 Thermocouple Type K Type Soft to Soft Lamination 1.6 Mesh Module Loader Unit (Configuration 1: 2D Lamination) No Item Specification Remarks/Conditions 1 Unit quantity 1 2 Cavity Only for Single Substrate 3 Holder movement Rotary Table 4 Substrate positioning method By cross hair generator based on the optimal setting for alignment Part will be placed on Mesh with side markings 4 Substrate holding method By Vacuum under the Mesh. Product will be placed on Meshandholdbyvacuum from the 5 Lamination Method Bottom Roller 6 Adjustable Bottom Roller Force Yes Note: for the initial setup, at least 5 samples needs to be used to obtain the optimal cross hair generated location of the OCA placement. Controlled by Mark 4 controller card Rigid to Rigid Lamination 1.7 Bottom Substrate Loader Unit 1 Unit quantity 1 2 Cavity Only for Single Substrate 3 Holder movement Pneumatic Drive Y Axis 3 Substrate positioning method Side Guide 4 Substrate holding method By vacuum & mechanical clamp Vacuum channel can be manually switch for different product size. ( Vacuum operation is in 5 Heating Method none 6 Hold Temperature none 7 Thermocouple Type none 8 Adjustment Cushioning Design Self-cushioning design

6 1.8 Top Press - Lamination Unit 1 Unit quantity 1 2 Attachment head movement Servo Motor Z axis with Encoder (750 Watt) 3 Attachment force 20kgf ~ 170kgf 4 Hold Period 1 ~ 99 seconds 5 Substrate holding method Vacuum 6 Attachment method Fully press at vacuum chamber Require additional Mechanical Clamp for Rigid to Rigid Lamination For Rigid to Rigid Lamination process. 7 Vacuum chamber pressure Up to 50 Pascal Vacuum chamber requirement is dependent on customer s product. Generally, if the OCA lamination is able to seal off the window of the product, the vacuum voids will disappear after autoclave process. 1.9 Top Vision System Unit 1 Unit quantity 2 2 Camera - CCD 2 (for Top Substrate & Bottom Substrate) Cross Head Generator 3 Lens CCTV (lens 2x) 4 Field of view 4.2mm x 3.2mm 5 Magnification on monitor Approx. 38x 7 Crosshair Generator Software Generated 8 Lamination Accuracy +/- 0.1mm * Excluding loading & unloading time ** Excluding substrates issues

7 Diagram 1 Minimum Size (5 Inch) Maximum Size (12 Inch) Top Substrate PCB PCB 30 Bottom Substrat e

8 2) Dimensions pb tec solutions GmbH, Max-Planck-Straße 11, Alzenau (Germany) T.: F.: info@pbtecsolutions.de -