THE PEDDINGHAUS BDL-1250/D HIGH SPEED DRILL LINE

Size: px
Start display at page:

Download "THE PEDDINGHAUS BDL-1250/D HIGH SPEED DRILL LINE"

Transcription

1

2 THE PEDDINGHAUS BDL-1250/D HIGH SPEED DRILL LINE Designed To Process All Structural Shapes Angle Beam MATERIAL PROCESSING SPECIFICATIONS Maximum Width Maximum Height Maximum Work Piece Weight Channel Tube OUR CUSTOMERS COME FIRST Our state-of-the-art Service Center continues to grow in order to serve you even better, now and in the future. 60+ trained traveling field service technicians for on site assistance 20+ knowledgeable telephone technicians with a collective 70+ years of Peddinghaus field experience, available 7 a.m. to 6 p.m. CST daily Complete training facility for operators and programmers With Siemens control technology, our service technicians based in Bradley, IL, can assist with fault finding on your machine by simply logging on. Our technicians can view your machine in operation from our Service Center and make any correction on the fly this keeps you running. Spindle Speed METRIC 1250 mm 610 mm Kg 18.5 kw INCH 50" 24" 43,800 lbs 25 hp 1800 RPM

3 CARBIDE DRILLING AT 1800 RPM HIGH SPEED CARBIDE DRILLING The Peddinghaus BDL-1250/D drill line is a high speed drilling machine like none other. With its carbide tooling, Siemens 25 hp (18.5 kw) motor generating an 1800 rpm spindle speed and Peddinghaus Smart Spindle II technology, your fab shop will be producing more tonnage in a shorter amount of time. High Speed Carbide Drilling PATENT-PENDING SMART SPINDLE II TECHNOLOGY The second generation of Smart Spindle technology utilizes active linear feedback while drilling. Upon sensing breakthrough, the BDL-1250/D instantaneously moves onto the next hole in the pattern eliminating the inefficient drilling of air and dramatically increasing the number of holes that can be drilled in a given amount of time. Minimum Quantity Lubrication MINIMUM QUANTITY LUBRICATION Automated, through-tool cooling optimally lubricates the drilling process which cuts down on the amount of lubrication being used when operating your Peddinghaus drill line. Just fill the reservoir and the machine does the rest. Our safe green coolant is a nearly dry, vegetable oil based lubricant. It is environmentally friendly, requires no clean-up, leaves no residue and does not interfere with subsequent processes such as welding, painting, etc... Layout and Part Marking System LAYOUT & PART MARKING SYSTEM Manually marking layouts or parts is eliminated with the BDL-1250/D and its Signo-Script capabilities. Any of the 3 spindle axis heads can provide clean and accurate marks for precise beam dimensioning. Signo-Script comes standard with the Peddinghaus BDL-1250/D allowing clear part designation of any height, depth and orientation every time. INCREASED CLAMPING POWER To accommodate carbide tooling and high speed drilling, the BDL-1250/D has the best clamping system in the industry. The system is comprised of: 4 vertical hold downs located on the entry and exit side of machine minimizing vibration; 50% larger infeed roller surface promotes increased stability; an underside web support system that prevents the flexing of thinner materials; and a linear rail brake system that engages during the drilling process eliminating motion on any axis and increases machine rigidity. Increased Clamping Power

4 ACCURATE, RELIABLE MEASUREMENT SYSTEM NON-CONTACT LASER MEASUREMENT The cutting edge laser measurement system measures travel of material from the center of the flange, bringing accuracy and reliability to a whole new level. The laser measurement system lasts longer, requires minimal maintenance and reads through rust and scale. Central Greasing System CENTRAL GREASING SYSTEM Hand greasing fittings are a thing of the past with the central greasing system on the BDL-1250/D. Simply fill the reservoir and the machine will grease itself automatically cutting down on costly machine downtime and maintenance. Siemens Control INDESTRUCTABLE / BULLET-PROOF FRAME The frame of the BDL-1250/D is a noticeably stronger more rigid structure than other drills on the market. The strength and durability of the BDL ensures longevity on your investment. SIEMENS CONTROL Peddinghaus equipment proudly uses powerful Siemens controls and electronics putting the operator in a familiar PC atmosphere. SIEMENS SPINDLE SPECIFIC MOTORS The backbone of carbide drilling is the power source. Peddinghaus uses the latest electronic technology to provide a spindle motor that delivers the exact rpm required for each hole drilling application. Siemens Spindle Specific Motor LASER LEADING EDGE TECHNOLOGY Laser leading edge detection makes the BDL-1250/D perfect for processing pre-coped or miter beams. BUILDING MODELING SOFTWARE Peddimat software works in conjunction with modern building modeling software programs, saving you time and headache of re-formatting materials. Simply import the beam from your BIM software right into Peddimat and you re ready to fabricate. Building Modeling Software

5 EFFICIENTLY DESIGNED MATERIAL HANDLING THE PROBLEM: Few industries are required to manage the consistent handling of sections weighing in excess of 20 tons (22 metric tons) with lengths exceeding 60 feet (19 meters). Fabricated sections can easily exceed overhead crane lifting capabilities. Not only does productivity need to be measured, but safety concerns enter the picture as well. When that is all said and done, you have to ask how much shop space you are able to sacrifice to accommodate all of this. Experienced System Engineers EVERY TIME I PICK UP A BEAM WITH A CRANE, IT COSTS ME MONEY! The productivity you lose when moving material with a crane can easily add up to substantial shop downtime. Every time you move material, people need to stop what they are doing, stand clear and wait for the material to pass all for moving one beam. Fabricators estimate that the cost to move 1 beam can reach $ What can you do to save money and improve productivity? Outdoor Loading Prevents Bottlenecks THE PEDDINGHAUS SOLUTION: Peddinghaus employs a full team of shop layout professionals. With their years of experience working in and around fabrication, Peddinghaus System Engineers can help your shop achieve optimal efficiency for the goals you have. Peddinghaus equipment is designed to help your shop grow with minimal investment. With their modular design, you can easily add machines as your company grows. J Saves Valuable Shop Space Choosing the right shop layout is the key to profitability. Effective Conveying In Any Climate

6 BAND SAWS Peddinghaus Band Saws remain the choice of structural fabricators, as these rugged machines are internationally recognized for speed, quality finish, and precision cutting. The introduction of Speed Sawing Technology brought a new level of productivity to the fabrication shop. With such innovations as PeddiCool blade cooling and Autofeed Blade Compensation, Peddinghaus engineers have opened the doors to new heights of sawing efficiency. THE ANGLEMASTER Processing angle iron, flat stock, and channel in a one pass process, makes the Anglemaster series from Peddinghaus the answer for progressive fabricators. The technologies of punching, shearing, marking incorporated into one space saving design yields high levels of productivity and accuracy for your toughest application. With Anglemaster installations in many diverse industries from towers to agriculture, Peddinghaus is the right choice for you. DRILL LINE Regardless of your shop size or production requirement, Peddinghaus has the correct drill line for your application. With seamless integration of today s BIM and detailing software, Peddinghaus remains the world leader in beam drilling technology. Peddinghaus Engineers are eager to provide a material handling design that best fits your fabrication needs now and in the future. BURN & COPE The Peddinghaus Coper Line provides a multi-torch answer to the task of precision cutting of structural profiles. The full scope of structural burning including typical shapes such as copes, blocks, interior cuts, haunches, etc. now become a simple task with CNC automation. The multiple torch system addresses all shape surfaces simultaneously, while employing probe technology to detect any mill irregularity in each profile. PLATE PROCESSING Peddinghaus revolutionized plate fabricating with the development of Continuous Plate Processing which incorporates the technologies of high speed drilling, punching, thermal cutting via precision plasma or oxy-fuel marking, countersinking, tapping, etc into one labor saving process. With Peddinghaus, it s as easy as 1, 2, 3: 1. Load Stock Plate 2. Process all holes, part marking, contour cutting 3. Unload finished parts Imagine decreasing your labor by 80% and saving shop space by up to 60%! SERVICE, PARTS, TOOLS AND STEELWORKING SUPPLIES Peddinghaus Corporation recognizes the importance that equipment Up Time plays in today s competitive market. An unproductive machine or system translates into delivery penalties, lost profits, and missed opportunities. Remote diagnostics from the powerful electronics package enable Bradley, IL based service technicians to run a complete diagnostic check making fault finding quick and easy. A $14,000,000 standard and Peddinghaus engineered parts inventory, such as burning tips, ensures a minimal amount of downtime. Miscellaneous structural steelworking tools and supplies are also kept in inventory including our environmentally-friendly mist style coolant, PeddiCool. Peddinghaus is the single source for all your structural and heavy plate equipment needs.. Two of the biggest decisions a structural fabricator will ever make are the layout of his fabrication shop and the selection of the proper equipment to fill that floorspace. Since 1903 Peddinghaus has met international standards of excellence in the design and manufacture of quality machine tools for the structural steel, heavy plate and related metalworking industries. This coupled with its superior Design Build expertise has proven time and time again there is no second choice. From column lines to concrete floors, Peddinghaus has engineered effective, modern facilities that serve one purpose to make you more profitable through optimum efficiency. Through patented, industry leading equipment, Peddinghaus is here to serve you. Whether you re starting a new fabrication shop or revamping an existing one to be more efficient, consider the company with the organizational strength to make it all happen from planning to production to increased profits... Peddinghaus. PEDDINGHAUS CORPORATION 300 North Washington Avenue Bradley, Illinois Phone Fax PEDDINGHAUS CORPORATION U.K. LTD. Unit 6 Queensway Lind Industrial Estate Stafford Park 17 Telford, Shropshire TF3 3DN UK Phone Fax PAUL F. PEDDINGHAUS GmbH Hasslinghauser Strasse 156 Postfach Gevelsberg Germany Phone /72-0 Fax / KB-BDL-9/08