SERIES 487 CENTER GLAZED SLIDING DOOR WITH 1-1/2" TRIM

Transcription

1 INSTALLATION INSTRUCTIONS SERIES 487 CENTER GLAZED SLIDING DOOR WITH 1-1/2" TRIM Phone: (800) Fax: (866) crlaurence.com usalum.com crl-arch.com 11M0200

2 GENERAL INSTALLATION NOTES Recommended Guidelines For All Installations: 1. REVIEW CONTRACT DOCUMENTS. Check shop drawings, installation instructions, architectural drawings, and shipping lists to become thoroughly familiar with the project. The shop drawings take precedence and include specific details for the project. Note any field verified notes on the shop drawings prior to installing. The installation instructions are of a general nature and cover most conditions. 2. INSTALLATION. All materials are to be installed plumb, level, and true. Install operable windows preglazed only. 3. BENCH MARKS. All work should start from bench marks and/or column lines as established by the architectural drawings and the general contractor with guaranteed accuracy. Working from these datum points and lines determine: a) The plane of the wall in reference to offset lines provided on each floor. b) The finish floor lines in reference to bench marks on the outer building columns. c) Mullion spacing from both ends of masonry opening to prevent dimensional build-up of daylight opening. 4. FIELD WELDING. All field welding must be adequately shielded to avoid any splatter on glass or aluminum. Results will be unsightly and/or structurally unsound. Advise general contractor and other trades accordingly. All field welds of steel anchors must receive touch-up paint (zinc chromate) to avoid rust. 5. SURROUNDING CONDITIONS. Make certain that construction which will receive your materials is in accordance with the contract documents. If not, notify the general contractor in writing and resolve differences before proceeding with work. 6. ISOLATION OF. Aluminum to be placed in direct contact with uncured masonry or incompatible materials should be isolated with a heavy coat of zinc chromate or bituminous paint. 7. SEALANTS. Sealants must be compatible with all materials with which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning, priming, tooling, adhesion, etc. It is the responsibility of the Glazing Contractor to submit a statement from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and adhesion with glazing sealants, and interpreting test results relative to material performance, including recommendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all glazing materials and framing sealants with each other and with like materials used in glass fabrication must be established. This is required on every project. 8. FASTENING. Within the body of these instructions "fastening" means any method of securing one part to another or to adjacent materials. Only those fasteners used within the system are specified in these instructions. Due to the varying perimeter conditions and performance requirements, perimeter and anchor fasteners are not specified in these instructions. For perimeter and anchor fasteners refer to the shop drawings or consult the fastener supplier. 9. BUILDING CODES. Due to the diversity in state/provincial local, and federal laws and codes that govern the design and application of architectural products, it is the responsibility of the individual architect, owner, and installer to assure that products selected for use on projects comply with all the applicable building codes and laws. U.S. Aluminum exercises no control over the use or application of its products, glazing materials, and operating hardware and assumes no responsibility thereof. 10. EXPANSION OINTS. Expansion joints and perimeter seals shown in these instructions and in the shop drawings are shown at normal size. Actual dimensions may vary due to perimeter conditions and/or difference in metal temperature between the time of fabrication and the time of installation. Gaps between expansion members should be based on temperature at time of installation. 11. COORDINATION WITH OTHER TRADES. Coordinate with the general contractor any sequence with other trades which offset curtain wall installation (i.e. fire proofing, back-up walls, partitions, ceilings, mechanical ducts, converters, etc.) 12. CARE AND MAINTENANCE. Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA for anodized aluminum and for painted aluminum. 2

3 HANDLING, STORAGE, AND PROTECTION OF The following precautions are recommended to protect the material against damage. Following these precautions will help ensure early acceptance of your products and workmanship. A. HANDLE CAREFULLY. All aluminum materials at job site must be stored in a safe place, well removed from possible damage by other trades. Cardboard wrapped or paper interleaved materials must be kept dry. B. CHECK ARRIVING MATERIALS. Check for quantities and keep records of where various materials are stored. C. KEEP MATERIALS AWAY FROM WATER, MUD, AND SPRAY. Prevent cement, plaster or other materials from damaging the finish. D. PROTECT THE MATERIALS AFTER ERECTION. Protect erected frame with polyethylene or canvas splatter screen. Cement, plaster, terrazzo, other alkaline solutions, and acid based materials used to clean masonry are harmful to the finish. If any of these materials come in contact with the aluminum, immediately remove with water and mild soap. IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION SYSTEM REQUIREMENTS Maximum wall thickness: 4-7/8" (124 mm). Maximum weight per sliding door: 100 lbs (45 kg) each. Maximum unsupported total load on each sill: 50 lbs (23 kg) each. Note: Additional shim support under the sill member is required for any loads over 50 lbs (23 kg). Interior use only. EXTRUSION IDENTIFICATION Your order has been carefully fabricated, inspected, and packaged to work order specifications. We have placed an Indicator Label on the inside or back side of each part before final packaging. Use the Identification Key (below) to organize and lay out each Series 487 Office Partition System before proceeding with the assembly process. Transom Single Slider Door I C Transom Double Slider Door I C A Active Door D G E A H D G E B A E G D B C Inactive Door Header D Sidelite Wall amb E Wall / Hinge amb F Single Slider Door C F Double Slider Door C F F G Sill Intermediate Vertical D G E A H D G E B A E G D H I Sidelite Vertical / Strike amb Transom Header Intermediate Horizontal F F F 3

4 ORDER OF ASSEMBLY AND INSTALLATION SYSTEM REQUIREMENTS... 3 EXTRUSION IDENTIFICATION... 3 PARTS IDENTIFICATION DRYWALL PREPARATION... 7 DRYWALL INSTALLATION... 8 INSTALLATION NOTES... 8 SLIDING DOOR WITH SIDELITE INSTALLATION Floor Track Installation...10 Sill to Wall amb Installation...10 Wall amb Installation Door amb Installation Main Header Installation...12 Intermediate Vertical Mullion and Door amb Installation Square Frame and Secure...14 Door Guide and Strike Installation...14 Prepare Door...15 Top Track Installation...16 Glass Sizing and Glazing Door Glazing Sequence Sidelite Glazing Sequence...18 Pocket Filler and Trim Installation...18 SLIDING DOOR WITH TRANSOM INSTALLATION Transom Head Installation...20 Transom amb Installation...20 Transom Main Header Installation...21 Transom Vertical Installation...22 Square Frame and Secure...23 Pocket Filler and Trim Installation...24 SLIDING DOOR WITH FIXED LITE INSTALLATION Fixed Lite Intermediate Vertical Installation...26 Sill to Intermediate Vertical Installation...27 Intermediate Vertical Installation...27 Pocket Filler and Trim Installation...28 FINAL ADUSTMENTS

5 PARTS IDENTIFICATION PART NUMBER PART NUMBER 487X 015 Trim Strip 487X 504 Glazing Stop 487X X 509 Deep Pocket Cap Casing Cap 487X 570* 487X 571* Main Header Sliding Door Header 487X 573* 487X 575 Intermediate Vertical Mullion Cover Floor Track 487X 576* 487X 577* Vertical Door Receiver Intermediate Vertical Shallow Pocket Insert 487X 579* 487X 580 Intermediate Vertical Deep Pocket Mullion Glazing Base 487X 581* P050 Intermediate Horizontal Mullion * Available through Technical Sales at (323) Ext /4" Pocket Insert 5

6 PARTS IDENTIFICATION (CONTINUED) PART NUMBER PART NUMBER PART NUMBER 487SBF* 487SBTT* 487STCRL* Small Shear Block Large Shear Block L-Clip 487C1 487C4 487STRC6* Corner Clip Wide Offset Clip 6 Inch Clip NP225 NP238 NP563 For 1/4" Sidelite and Door Glass For 3/8" Sidelite and Door Glass For 9/16" Sidelite and Door Glass WB452 SB513 SB514 Edge Block For 1/4", 3/8" Sidelite Glass and all Door Glass For 1/2", 9/16" Sidelite Glass ST X158DWSD #8 X 1/2" PH SMS for Shear Block #6-20 X 1/2" PHP SDS #6 X 1-5/8" FHF SPDS ST286 ST SBG* 1125* #12 X 2 HWH SMS #12 X 1 HWH SMS Door Guide Wheel * Available through Technical Sales at (323) Ext

7 DRYWALL PREPARATION When framing, position all metal studs so that the open side faces the rough opening. Use two sets of studs, stacked and finished for head. The icons in the illustrations below show the correct orientation. Refer to the CRL Shop Drawings for overall layout and to confirm dimensions. Contact Technical Sales for other situations at (800) Rough Opening Calculation Metal Stud Orientation Net Frame + 1/2 (13 mm) Net Frame minus 1-1/2 (38 mm) Finished Surface Door with Sidelite Net Frame + 1/2 (13 mm) Net Frame minus 1-1/2 (38 mm) Finished Surface Door with Sidelite and Fixed Lite Net Frame + 1/2 (13 mm) Net Frame minus 1-1/2 (38 mm) Finished Surface Transom Door with Sidelite and Fixed Lite 7

8 DRYWALL INSTALLATION Ensure drywall thickness finishes at a standard 4-7/8" (124 mm). Cut the wallboard flush with the metal stud. Ensure the drywall is square and plumb. Note: The critical limitation for the finished wall is 4-7/8" (124 mm). Head Condition amb Condition Nominal Gap 3/4 (19 mm) 1/4 (6 mm) Gap Finished Drywall Sealant Backer Rod Metal Stud Open Side Faces Rough Opening Critical Dimension 4-7/8 (124 mm) Finished INSTALLATION NOTES The glass stops should only be installed during the glazing process to avoid damage to the stops. The maximum unsupported load limit for each sill is 50 lbs (23 kg). Note: Additional shim support under the sill member is required for any loads over 50 lbs (23 kg). Maximum Anchor Spacing 2 (51 mm) 2 (51 mm) 2 (51 mm) 50 POUND MAX 50 lb. maximum load on sill without additional support. 12 (305 mm) On Center 12 (305 mm) On Center 12 (305 mm) On Center 100 POUND MAX 100 lb. maximum load per door. 2 (51 mm) 2 (51 mm) 2 (51 mm) 2 (51 mm) 12 (305 mm) On Center 2 (51 mm) 8

9 SLIDING DOOR WITH SIDELITE INSTALLATION 5 8 Sliding Door with Sidelite Installation Order 1 Floor Track Page Sidelite 3 2 Sill to Wall amb Page 10 3 Wall amb Page 11 4 Door amb Page 11 5 Main Header Page 12 6 Intermediate Vertical Page 13 7 Door Guide and Strike Page 14 8 Top Track Page 16 9 Glazing Procedure Page Pocket Filler and Trim Page Final Adjustments Page X X X X X

10 FLOOR TRACK INSTALLATION Position as shown and secure using appropriate fasteners for job site conditions. EXTERIOR 1-3/4 (44 mm) 1 (25 mm) 12 (305 mm) On Center 2 (51 mm) Ends 1 (25 mm) Shim as needed SILL TO WALL AMB INSTALLATION Secure with two Cat. No. ST266 #12 X 1 HWH SMS using factory drilled pilot holes. Cat. No. ST X580 10

11 WALL AMB INSTALLATION Fit over drywall and temporarily hold in place. Secure Sill to Floor Track using Cat. No Self Drilling Screws X580 2 (51 mm) Ends 487X (305 mm) On Center DOOR AMB INSTALLATION Fit over drywall and temporarily hold in place. 11

12 MAIN HEADER INSTALLATION 1. Install Header Cover into Main Header. Snap into Place 2. Secure to ceiling. Finished Ceiling with 1/4 (6 mm) Gap EXTERIOR Secure using appropriate fasteners for job site conditions 12

13 INTERMEDIATE VERTICAL MULLION AND DOOR AMB INSTALLATION 1. Install Small Shear Block using two #12 X 2" HWH SMS. ST Install Vertical Mullion 487X572. Secure at Shear Block and at Sill. ST206 Secure at Shear Block with #8 X 1/2 PH SMS. 487X572 ST X572 Secure with two Cat. No. ST266 #12 X 1 HWH SMS. 487X Install Door amb 487X X X573 Snap into Place 487X X572 13

14 SQUARE FRAME AND SECURE Secure and interior and exterior using Cat. No. 6X158DWSD Drywall Screws. 6X158DWSD 12 (305 mm) On Center 2 (51 mm) Ends 12 (305 mm) On Center 2 (51 mm) Ends DOOR GUIDE AND STRIKE INSTALLATION Cat. No X576 Match factory drilled holes and secure with Screws. EXTERIOR 487X X573 EXTERIOR 3/4 (19 mm) EXTERIOR Align Door Guide tight to edge. Centerline of Guide is 3/4 inset from face of Door amb 487X573. Secure with included screws. Use anchors for concrete installations. 14

15 PREPARE DOOR 1. Slide Wheels into Clamp. 2. Lock into place. 3. Slide door into 487X571 Top Track. 15

16 TOP TRACK INSTALLATION 1. With door inside Top Track, fit door over Door Guide. 2. Fit Top Track with door into Main Header. 3. Secure. 1 Place door onto Door Guide. 487X571 DOOR Latch side 2 Finished Ceiling with 1/4 (6 mm) Gap 487X571 DOOR 487X571 Door Guide 3 Secure with included 1/4-20 X 1/2 PH SMS. 487X571 DOOR 16

17 GLASS SIZING AND GLAZING GLASS SIZE = D.L.O. + 5/8" or 5/16" GLASS BITE EACH POCKET 1/4 Glass Sidelite Door 3/8 Glass Sidelite Door NP225 NP238 SB513 SB513 SB513 SB513 1/2 Glass Sidelite 9/16 Glass Door Sidelite Door NP238 NP563 NP563 SB514 SB513 SB514 SB513 DOOR GLAZING SEQUENCE Important: Maximum 100 lbs (45 kg) each Door. 100 POUND MAX 100 lb. maximum load per door Exterior Interior Install Interior Glazing Stops and gaskets. 2. Position Setting Blocks. 3. Place glass. 4. Install Exterior Glazing Stops and gaskets Install WB452 Edge Block. Center glass. 6 Exterior Interior 17

18 SIDELITE GLAZING SEQUENCE Important: Maximum 50 lbs (23 kg) each Sidelite. Note: Additional shim support under the sill member is required for any loads over 50 lbs (23 kg) Exterior 5 10 Interior Install Exterior Glazing Gaskets. 2. Insert glass into Deep Pocket. 3. Swing into place. 4. Slide into Shallow Pocket. 5. Lift up into Top Pocket. 6. Position Setting Blocks. 7 Exterior Lower glass. 8. Install 487x 504 Glass Stop(s). 9. Install WB452 Edge Block. 10. Install Interior Glazing Gaskets. 11. Center glass. POCKET FILLER AND TRIM INSTALLATION 487X571 Snap Trim into place P050 Snap P050 Pocket Filler into in door opening. Snap Trim into place 487X X X X576 Snap Trim into place Proceed to Page 29 for Final Adjustments. 18

19 SLIDING DOOR WITH TRANSOM INSTALLATION Sidelite Sliding Door with Transom Installation Order 1 Floor Track Page 10 2 Sill to Wall amb Page 10 3 Wall amb Page 11 4 Transom Head Page 20 5 Transom amb Page 20 6 Door amb Page 11 7 Main Header Page 21 8 Intermediate Vertical Page 13 9 Transom Vertical Page Door Guide and Strike Page Top Track Page Glazing Procedure Page Pocket Filler and Trim Page Final Adjustments Page X X X X X X576 19

20 1. Follow instructions on Pages 7-8 for Drywall Preparation and Installation. 2. Follow instructions on Page to install Floor Track and Wall amb with Sill. NOTE: When installing Wall amb position factory drilled holes for Shear Blocks at top. TRANSOM HEAD INSTALLATION Slide Transom Head tight against Wall amb and fit over drywall. Align top of ledge with tops of amb profiles and temporarily hold in place. Align top of ledge with top of amb TRANSOM AMB INSTALLATION Fit over drywall directly above the Sill. Follow instructions on Page 11 to install Doorway amb and temporarily hold in place directly below. Align top of ledge with top of amb NOTE: When installing Door amb position factory drilled holes for Shear Blocks at top. 20

21 TRANSOM MAIN HEADER INSTALLATION 1. Install Small Shear Blocks on and. ST286 ST286 Install Shear Blocks using #12 X 2 HWH SMS. 2. Install Main Header under Small Shear Blocks. Secure at each Shear Block with #8 X 1/2 PH SMS. ST Install Large Shear Blocks on and. Secure at each Shear Block with #8 X 1/2 PH SMS. ST286 ST206 EXTERIOR Install Shear Blocks using #12 X 2 HWH SMS. 21

22 Follow instructions on Page 13 to install Intermediate Vertical Mullion and Door amb. NOTE: When installing Small Shear Block on Page 13, install L-Clip above Main Header using the two #12 X 2" HWH SMS. L-Clip TRANSOM VERTICAL INSTALLATION 1. Fit into Main Header and secure to L-Clip. Main Header Small Shear Clip ST286 Main Header ST206 Secure to L-Clip with two #8 X 1/2 Pan Head Screws. 2. Fit 487X506 into Main Header and. 487X506 22

23 SQUARE FRAME AND SECURE 1. Make sure frame is square. 2. Install 487C1 and 487C4 Clips to interior and exterior Transom and secure. 3. Install 487STCRL Bracket to interior Transom Intermediate and secure. ST C1 Secure Clips with #8 X 1/2 PH SMS. ST C4 487C1 487C1 487C4 ST C1 487STCRL 4. Secure entire frame interior and exterior with drywall screws. ST (305 mm) On Center 2 (51 mm) Ends 6X158DWSD Secure and interior and exterior using Cat. No. 6X158DWSD Drywall Screws. 12 (305 mm) On Center 2 (51 mm) Ends 23

24 1. Follow instructions on Page 14 to install the Door Guide and Strike. 2. Continue with Pages to Prepare Door and Top Track Installation. 3. Follow instructions on Pages to glaze. POCKET FILLER AND TRIM INSTALLATION Snap Trim into place Snap Trim into place 487X X571 Snap Trim into place P050 Snap P050 Pocket Filler into in door opening. Snap Trim into place 487X X X X576 Snap Trim into place Proceed to Page 29 for Final Adjustments. 24

25 SLIDING DOOR WITH FIXED LITE INSTALLATION 5 11 Sliding Door with Fixed Lite Installation Order Sidelite Fixed Lite 1 Floor Track Page 10 2 Sill to Wall amb Page 10 3 Wall amb Page 11 4 Door amb Page Main Header Page 12 6 Fixed Lite Intermediate Page 26 7 Sill to Intermediate Page 27 8 Intermediate Page 27 9 Door amb and Intermediate Page Door Guide and Strike Page Top Track Page Glazing Procedure Page Pocket Filler and Trim Page Final Adjustments Page X X X X X X X X X

26 1. Follow instructions on Pages 7-8 for Drywall Preparation and Installation. 2. Follow instructions on Page 10 to install Floor Track. NOTE: Install the Floor Track for both the Fixed Lite and the Sidelite. 1-3/4 (44 mm) EXTERIOR Sidelite Sub Sill Fixed Lite Sub Sill 12 (305 mm) On Center 2 (51 mm) Ends 1 (25 mm) Shim as needed 1-1/2 (38 mm) 1 (25 mm) Shim as needed 3. Continue on Page 11 to install Wall amb, Sill and Door amb. Then install Main Header on Page 12. FIXED LITE INTERMEDIATE VERTICAL INSTALLATION 1. Install Small Shear Blocks for both the Fixed Lite and the Sidelite using #12 X 2" HWH SMS. 2. Install Vertical Mullion 487X572. Secure at Shear Block and at Sill. ST286 ST206 Secure at Shear Block with #8 X 1/2 487X572 PH SMS. 487X579 ST266 Secure with two #12 X 1 HWH SMS. 487X579 26

27 SILL TO INTERMEDIATE VERTICAL INSTALLATION ST266 Secure with two #12 X 1 HWH SMS using factory drilled pilot holes. 487X X580 INTERMEDIATE VERTICAL INSTALLATION 1. Fit over drywall and temporarily hold in place. 487X X X577 Snap into Place 487X X Secure Sill to Floor Track using Cat. No Self Drilling Screws. 487X580 Sill sits on Sub Sill. 487X (305 mm) On Center 2 (51 mm) Ends 27

28 1. Follow Steps 2 and 3 on Page 13 to install the other Intermediate Vertical and Door amb. 2. Follow instructions on Page 14 to square the frame, install the Door Guide and Strike. 3. Continue with Pages to Prepare Door and Top Track Installation. 4. Follow instructions on Pages to glaze. POCKET FILLER AND TRIM INSTALLATION Snap Trim into place 487X X X X X576 Snap Trim into place 487X571 P050 Snap P050 Pocket Filler into in door opening. Snap Trim into place 487X580 Proceed to Page 29 for Final Adjustments. 28

29 FINAL ADUSTMENTS Latch Bolt Adjustment Screw DOOR Strike Adjustment Screw Cylinder Lock EXTERIOR DOOR Thumb Slide 29