OPERATION & MAINTENANCE MANUAL

Transcription

1 OPERATION & MAINTENANCE MANUAL For 3 St Pauls Place, Sheffield Bowmer & Kirkland

2 OPERATION & MAINTENANCE MANUAL Table of Contents Section Contact Information... 3 Scope of Works... 3 Section Description of Systems... 4 Section Description of Operation... 5 Ceilings... 5 Drylining / MF Ceilings... 5 Access Panels... 5 Section Maintenance... 6 Section Drawings... 7 Section Spares and Tools... 8 Section CDM Information... 9 Section Suppliers / Manufacturers Literature Section COSHH Data Sheets Section Warrantees / Guarantees P age

3 OPERATION & MAINTENANCE MANUAL Section 1 Contact Information Trevor Watson Contracts Director Newmarket House, Aberford Road, Stanley, Wakefield, WF3 4AL Tel: Fax: trevor@scs-north.com Scope of Works The scope of works comprises of procurement and installation of: - Suspended Metal Ceilings & Plasterboard Partitions / Linings / Ceilings 3 P age

4 OPERATION & MAINTENANCE MANUAL Section 2 Description of Systems Drylining and MF Ceilings Metal Sections with British Gypsum Plasterboards and British Gypsum Plaster finish. Ceilings Metal SAS 130 & 150 System 4 P age

5 OPERATION & MAINTENANCE MANUAL Description of Operation Section 3 Ceilings System 130: - Once installed these tiles can be removed by tilting the tile in to the ceiling void, care to be taken in the event of any debris on the reverse of the tile and bringing the tile carefully through the grid to be stored for reinstallation. Installation reverse procedure. System 150: - Once installed these tiles can be removed by using the removal tool and clipping the tile out of the grid and hinge down. Installation lift and hinge up and clip back into the grid. Drylining / MF Ceilings Once installed these materials form an inert system and have no moving parts. Thus there are no relevant operating or fault finding routines. Access Panels Once installed these can be accessed by inserting the key and hinge down / open the access panel. Close and lock. 5 P age

6 OPERATION & MAINTENANCE MANUAL Section 4 Maintenance See appended Ceiling Literature Drylining (no maintenance required as no moving parts). Any maintenance or amendments needed please contact SCS. 6 P age

7 OPERATION & MAINTENANCE MANUAL Section 5 Drawings All as per Architects issues. 7 P age

8 OPERATION & MAINTENANCE MANUAL Section 6 Spares and Tools Removal Tool 8 P age

9 OPERATION & MAINTENANCE MANUAL Section 7 CDM Information N/A SCS Building Solutions Ltd have had no Design Requirements in this project therefore there is no CDM Information. 9 P age

10 OPERATION & MAINTENANCE MANUAL Section 8 Suppliers / Manufacturers Literature Supplier CCF Leeds Waterside Industrial Park Waterside Road Leeds Stourton LS10 1RW Tel: SAS International 31 Suttons Business Park Reading Berkshire RG6 1AZ Manufacturers Literature BG Plasterboards BG Metal Isowool Acoustic Partition Roll Dot & Dab System Partition System MF System Access Panels System 130 System 150 Tel: P age

11 OPERATION & MAINTENANCE MANUAL Section 9 COSHH Data Sheets Metal Insulation Board Plaster 11 P age

12 OPERATION & MAINTENANCE MANUAL Section 10 Warrantees / Guarantees Manufacturers Warrantee / Guarantee only. 12 P age

13 Access Solutions

14 2Welcome What is? Speedline is a high performance brand of drywall products and accessories available exclusively from SIG plc stockists. With a solution for any drywall application, the Speedline range is the basis for all dry lining, partitioning and ceiling systems. Quality and Standards Speedline manufactures a range of access panels to meet demanding ceiling and wall applications. Our access panels meet customer specified needs to provide an effective and unobtrusive solution. They are designed to allow easy access to voids and cavities where services, controls, piping, electronics etc, need to be accessible for maintenance or emergency work. Many of our standard panel range are fire rated to EN : minutes integrity performance. Access Panels Choice Speedline Access panels are designed to fit in a variety of internal wall and ceiling constructions of normal humidity unless stated. Aesthetics Typically Speedline panels are supplied with a picture frame option for use in retrofit applications allowing for installation into a structural opening and screw fixing into place. Also available is a beaded frame option which provides a more concealed solution and can be fitted at the time of fit out prior to dry lining skimming. For the ultimate discrete solution certain designs allow for use of a plasterboard or tiled door, allowing for a fully concealed finish. Prices for all Projects A budget range of metal door access panels and plastic access panels are available in stock sizes only, particularly useful for residential applications. Bespoke Panels Many of the Speedline Access Panels can be one hour fire-rated, acoustic panels or airtight. If you have a bespoke requirement, speak to your local Speedline stockist as panels are available in sizes not featured in this guide. A dedicated design team can create a specialised product to fulfil your requirements. Accessories A comprehensive choice of Speedline accessories, such as fixings, adhesives, joint compounds, tapes and sealants are also available. Nationwide Service Speedline Access Panels are available exclusively from Speedline stockists throughout the UK. Branches carry extensive stocks of all products and experienced staff offer a fast and efficient service whilst product specialists are on hand to assist with technical issues and complex specifications. Solutions for any Drywall Application Find a Speedline Stockist nationwide on FREEPHONE

15 Standard Range Premium Ceiling Range EK1 access panel with metal door 4 EK1F 1 hour fire rated 5 access panel with metal door EK3 access panel with 6 plasterboard door EK3F 1 hour fire rated access panel 7 with plasterboard door Budget Range EK2 picture frame access panel 8 with metal door slotted lock EK10TD tiled door access panel 9 EK20 plastic access panel 10 Access Panels Application Table EK30 loft hatch 11 EK50 ceiling tile grid access panel 12 EK60 metal circular access panel 13 EK70 access panel with beaded 14 frame and plasterboard door EK70F 1 hour fire rated access panel 15 with beaded frame and plasterboard door EK4 large ceiling access panel for 16 sizes greater than 1200mm x 600mm Premium Wall Range EK4 large wall access panel for 16 sizes greater than 1200mm x 600mm EK4F 1 hour fire rated large wall 17 access panel for sizes greater than 1200mm x 600mm Locking Options 18 Installation Guidelines 20 Wall Applications Ceiling Applications Beaded Frame Picture Frame Fire Rated Standard Panel Range EK1 ˇ ˇ ˇ ˇ EK1F ˇ ˇ ˇ ˇ ˇ EK3 ˇ ˇ ˇ EK3F ˇ ˇ ˇ ˇ Budget Panel Range EK2 ˇ ˇ ˇ EK10TD ˇ ˇ EK20* ˇ ˇ ˇ Premium Ceiling Range EK30 ˇ ˇ ˇ EK50 ˇ EK60 ˇ ˇ ˇ EK70 ˇ ˇ EK70F ˇ ˇ ˇ Premium Wall Range EK4 ˇ ˇ ˇ ˇ EK4F ˇ ˇ ˇ ˇ *We do not recommend plastic panels larger than 300 x 300mm to be installed in a ceiling due to potential bowing of the door over time. 3Contents

16 Standard Range EK1 Standard Range Speedline EK1 Standard Access Panel with Metal Door A range of steel lockable access panels offering the ultimate versatility in wall and ceiling applications. Composition and Manufacture A 1mm thick metal frame incorporating a simulated edge bead or picture frame profile holds a mild steel metal door through a sliding tube hinge system. The door is held closed with a budget lock opening towards the user. The key hole is protected by a metal escutcheon.the tube hinge system allows the door to be removed during installation or if damage occurs. A constant 2mm gap is maintained between the door and frame by the dome location system. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Lock options Budget lock 5mm double barb insert lock Unsuited/Suited tamperproof lock Typical Sizes and Weights Dim (x) mm Dim (y) mm Kgs All doors hinge along dimension y All panels are single door Available in sizes from 150mm x 150mm to 600mm x 1200mm. Larger panels available, see EK4. Unsuited/Suited key lock Triangle insert lock Square insert lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 50mm Structural opening required for installation is (X+10) x (Y+10) Clear available access when installed, with door in the open position is (X-40) x (Y-20) Note: A one hour fire rated version is also available (see Speedline EK1F). Anti-microbial paint is available upon further enquiry. 4

17 Standard Range EK1F Speedline EK1F Standard Fire Rated Access Panel with Metal Door A one hour fire rated metal door range of lockable access panels offering versatility in wall and ceiling applications. Both beaded and picture frame options available. Composition and Manufacture 1mm thick mild steel frame holds a metal door through a sliding tube hinge system. The door is held closed with a budget lock opening towards the user. The key hole is protected by a metal escutcheon. The tube hinge system allows the door to be removed during installation or if damage occurs. A constant 2mm gap is maintained between the door and frame by the dome location system. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. A 15x2mm graphite intumescent strip surrounds the outer perimeter of the frame to provide fire protection. Fire rated to EN : minutes integrity performance. Typical Sizes and Weights Dim (x) mm Dim (y) mm Kgs All doors hinge along dimension y All panels are single door HOUR Lock options Budget lock 5mm double barb insert lock Unsuited/Suited tamperproof lock Unsuited/Suited key lock Triangle insert lock Square insert lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 50mm Structural opening required for installation is (X+10) x (Y+10) Clear available access when installed, with door in the open position is (X-40) x (Y-20) Available in sizes from 150mm x 150mm to 600mm x 1200mm. Larger panels available, see EK4F. Note: Anti-microbial paint is available upon further enquiry. 5Standard Range

18 Standard Range EK3 Standard Range Speedline EK3 Standard Access Panel with Plasterboard Door Supplied with a beaded frame and a fully removable plasterboard door, this product can be fitted into a pre-cut opening in a variety of wall or ceiling systems. This is ideal for a seamless finish which conceals both door and frame. Composition and Manufacture A 1mm thick mild steel panel incorporating a simulated edge bead profile (BD). The metal frame holds a plasterboard door through a sliding tube hinge system. The door is held closed with a budget lock which opens towards the user. The key hole is protected by a plastic removable bung. The tube hinge system allows the door to be removed during installation or if damage occurs. A constant 3mm gap is maintained between the door and frame by the dome location system Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Typical Sizes and Weights Dim (x) mm Dim (y) mm Kgs All doors hinge along dimension y All panels are single door Lock options Budget lock 5mm double barb insert lock Unsuited/Suited tamperproof lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 50mm Structural opening required for installation is (X+10) x (Y+10) Clear available access when installed, with door in the open position is (X-40) x (Y-20) Available in sizes from 150mm x 150mm to 600mm x 1200mm. Larger panels available, see EK70. Note: A one hour fire rated version is available (EK3F). Anti-microbial paint is available upon further enquiry. 6

19 Standard Range EK3F Speedline EK3F Standard Fire Rated Access Panel with Plasterboard Door A one hour fire rated plasterboard door access panel. Available in beaded frame with lock options for wall and ceiling applications. Composition and Manufacture A 1mm thick mild steel, frame holding a plasterboard door through a sliding tube hinge system. The door is held closed with a budget lock which opens towards the user. The key hole is protected by a plastic removable bung. The tube hinge system allows the door to be removed during installation or if damage occurs. A constant 3mm gap is maintained between the door and frame by the dome location system. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. A 15x2mm graphite intumescent strip surrounds the outer perimeter of the frame to provide fire protection. Fire rated to EN : minutes integrity performance. Typical Sizes and Weights Dim (x) mm Dim (y) mm Kgs All doors hinge along dimension y All panels are single door Lock options Budget lock 5mm double barb insert lock Unsuited/Suited tamperproof lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 50mm Structural opening required for installation is (X+10) x (Y+10) Clear available access when installed, with door in the open position is (X-40) x (Y-20) Available in sizes from 150mm x 150mm to 600mm x 1200mm. Larger panels available, see EK70F. Note: Anti-microbial paint is available upon further enquiry. 7Standard Range

20 Budget Range EK2 Budget Range Speedline EK2 Budget Picture Frame Access Panel with Metal Door An entry level panel offering a simple solution for areas where security is not critical. Available in picture frame only. Composition and Manufacture The 1mm mild steel picture frame profile is suitable for retrofit purposes. The frame holds a metal door through a simple screw hinge system. The door is held closed with a coin operated lock which opens towards the user. The screw hinge system allows the door to be removed during installation or if damage occurs. A constant 2mm gap is maintained between the door and frame. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Lock options Coin slotted lock Typical Sizes and Weights Dim (x) mm Dim (y) mm Kgs Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 40mm Structural opening required for installation is (X+10) x (Y+10) Clear available access when installed, with door in the open position is (X-70) x (Y-2) All doors hinge along dimension y All panels are single door Speedline EK2 panels are available in the above sizes only. 8

21 Budget Range EK10TD Speedline EK10TD Tiled Door Access Panel The Speedline EK10TD range of access panels provides access into tiled walls, where access to mechanical and electrical services is required. It is a strong, purpose made, access panel designed to provide a simple yet secure means of accessing building services through ceramic tile or marble/stone clad walls. Composition and Manufacture All standard panels are for internal use and only in areas of normal humidity. For areas of high humidity or in tile walls that will get wet, stainless steel should be used. The grout width is usually filled with soft silicone mastic for a totally concealed and sealed solution. The mastic is easily removable for emergency access and can be quickly resealed on completion of the service or repair. The metal frame holds a plasterboard faced door through a sliding tube hinge system. The door is held closed with a budget lock which opens towards the user with the key hole protected by a plastic removable bung. The tube hinge system allows the door to be removed during installation or if damage occurs. A constant 3mm gap is maintained between the door and frame by the dome location system. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Typical Sizes and Weights Dim (x) mm Dim (y) mm Kgs All doors hinge along dimension y All panels are single door Lock options Budget lock 5mm double barb insert lock Key points to note: X and Y dimensions on the EK10TD are the manufactured panel size and relate to the door size that is obtained from the tile module and grout thickness multiples. Tile size, thickness and grout width must be specified when ordering Overall frame depth is 50mm. Minimum grout thickness is 1 mm Structural opening required for EK10TD installation is (X+ (2 x grout width)+10) x (Y+(2 x grout width)+10). Use suitable packing at fixing points between the frame and structural wall to maintain trueness and rigidity The resulting gaps between the full tiles and frame are filled with flexible mastic Tiles for the door are cut down to suit the door size on site by the contractor Larger sizes available, please contact your local Speedline stockist. Note: Anti-microbial paint is available upon further enquiry. 9Budget Range

22 Budget Range EK20 Budget Range Speedline EK20 Budget Plastic Access Panel A plastic access panel providing an economic, non-locking solution to a multitude of ceiling and wall applications. Suitable where access to valves, plumbing and switches etc requires simple un-hindered access without the need for security. Ideally suited to domestic/ residential situations, either as a new-build or retro-fit following remedial work. Composition and Manufacture The door and frame are manufactured separately from injection moulded high-impact white styrene plastic to a nominal material thickness of 3.5mm. Finish is self-colour white, lightly textured for painting or wall papering on-site if required. The door is easily removable from the frame requiring no tools. A simple pivot is moulded into the door rear. The door is kept closed by concealed, integral location lugs. Typical Sizes and Weights Dim (x) mm Dim (y) mm Kgs Lock options No locking facility is available on this range. The door can easily be opened with a standard flat-head screwdriver. Key points to note: X and Y dimensions are nominal outside rear frame Overall frame depth is 20mm with the door in the closed position. The door in the fully open position adds a further 8mm along the hinge side Structural opening required for installation should be 6-8mm larger than the panel size selected See page 19 for Installation Guidelines Speedline EK20 panels are available in the above sizes only. All doors hinge along dimension y All panels are single door 10

23 Premium Ceiling Range EK30 Speedline EK30 Loft Hatch Designed to provide access between 50mm wide timber truss, joisted plaster, and plasterboard ceilings where access to loft space is required. Composition and Manufacture The metal frame holds a flush metal door through adjustable hinges to one side. The door is held closed with either concealed push catches or a security key lock. The door opens down towards the user and is removable during installation or if damage occurs. Panels with simulated dry wall beaded frames are jointed/skim-plastered and then decorated on site to match the colour/texture of the adjacent finish. Picture frame panels are finished semi-gloss white so require no finishing after installation. A 2mm gap is maintained between the door and frame through the adjustable hinges. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Frame: 1.2mm thick, electro-galvanised mild steel. Rubber compressible draught seals are fitted all round. Door: 0.9mm thick, electro-galvanised mild steel flush faced tray finished white powder coated primer. Bonded to the door rear is a 70mm rigid insulation board that gives a U value of 0.38 W/m 2 K. Typical Sizes and Weights Dim (x) mm Dim (y) mm Kgs Lock options Budget lock Unsuited/Suited tamperproof lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 96mm Structural opening required for installation is (X+5mm) x (Y+5mm) Clear available access when installed, with door in the open position is (X- 100mm) x (Y-35mm) Push catches reduce the clear opening of Dim Y by a further 20mm but are only localised Nominal only: Actual size is dependant on the selected tile. Minimum size is 150mm x 150mm. Note: Anti-microbial paint is available upon further enquiry. Premium Ceiling Range All doors hinge along dimension y All panels are single door 11

24 Premium Ceiling Range EK50 Premium Ceiling Range Speedline EK50 Access Panel for Lay-in Grid System Speedline EK50 is a ceiling access panel designed for mineral fibreboard tiles on exposed grid. Composition and Manufacture The welded metal frame holds a metal door tray designed to accept the same selected ceiling tile as in the surrounding ceiling. The door is hinged via fully adjustable concealed hinges and is held closed by either a concealed budget lock or security key lock that opens towards the user. The door is removable to facilitate installation of the ceiling board or if future damage occurs. Panels are manufactured to suit exact tile modules, either as 600mm or as 1200mm, square or rebated (regular) edge and 24mm or 15mm wide tee grid systems. Panels are supplied in RAL 9010 White 30% Gloss unless they are specified to match the tee grid colour, as is usual for panels that contain dummy tee sections. Typical Sizes and Weights Dim (x) mm Dim (y) mm No. of locks (without tile) Kgs All doors hinge along dimension y Panels are single door Larger panels are manufactured as a double door with a removable central locking spar Module only, actual size is dependant on the selected tile and grid. Lock options Budget lock Unsuited/Suited tamperproof lock Key points to note: X and Y dimensions on the EK50 is the tee grid module size. The panel is manufactured to the specified ceiling system quoted when ordering Overall frame depth is 80mm If the door needs to be painted to match the colour of tee grid selected, the colour specification should be quoted at the ordering stage, or a sample sent to Speedline for matching (contact your local Speedline stockist for more information) Panels should be independently supported on threaded rod or angle Panels 600 x 1200mm or larger should be braced to prevent any lateral movement to prevent the panel s additional weight, and operating forces exerted on it during installation and operation, being transferred to the lightweight ceiling system 12

25 Premium Ceiling Range EK60 Speedline EK60 Metal Circular Access Panel The Speedline EK60 range of steel lockable access panels provides entry into jointless plaster/plasterboard ceilings, where access to mechanical and electrical services is required. Both beaded and picture frame options available. Composition and Manufacture A metal frame (1.2mm thick aluminium incorporating a simulated edge bead profile finished white powder coated primer) holds a flush metal faced door or a plasterboard lined door through a bayonet lock retaining system. The bayonet lock retaining system allows the door to be removed during installation or if damage occurs. Panel frames are manufactured either as partially concealed (beaded frame) fully concealed (beaded frame and plasterboard door) or alternatively, manufactured for retrofitting where the 25mm picture frame is visible. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Key points to note: Diameter dimensions are outside rear frame Overall frame depth is 35mm Structural opening required for installation is (diameter+5) Clear available access when installed, with door in the open position is (diameter 40) Available in sizes from 200mm diameter to 900mm diameter. Note: Anti-microbial paint is available upon further enquiry. Premium Ceiling Range Typical Sizes and Weights Dim (y) mm Kgs All panels are single door 13

26 Premium Ceiling Range EK70 Premium Ceiling Range Speedline EK70 Standard Access Panel with Beaded Frame and Plasterboard Door The Speedline EK70 standard plasterboard door range of steel lockable access panels offers the ultimate versatility in wall and ceiling applications available with a beaded frame. Composition and Manufacture The welded (1.2mm thick, factory welded, electro galvanised mild steel) metal frame holds a metal door tray that is hinged via fully adjustable hinges and is held closed by either a budget lock or a tamper proof lock. The door then opens towards the user. The door is plasterboard lined and removable to aid installation or if damage occurs. Panel frames are manufactured either as fully concealed, so that after installation only a 2mm wide door line is visible, or alternatively, manufactured for retrofitting where the 25mm picture frame surround is visible. A constant door gap is maintained between the door and frame by the fully adjustable hinge and dome location system. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Lock options Budget lock Unsuited/Suited tamperproof lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 86mm Structural opening required for installation is (X+10) x (Y+10) Typical Sizes and Weights Dim (x) mm Dim (y) flush mm Plasterboard Door (Kgs) Available in sizes from 150mm x 150mm to 600mm x 1200mm. Larger sizes are available, please contact local Speedline stockist. Note: One hour fire rated version is available (see EK70F). Anti-microbial paint is available upon further enquiry. All doors hinge along dimension y All panels are single door 14

27 Premium Ceiling Range EK70F Speedline EK70F Fire Rated Access Panel with Beaded Frame and Plasterboard Door The Speedline EK70F is a one hour fire rated standard plasterboard door range of steel lockable access panels offering the ultimate versatility in wall and ceiling applications. Available with a beaded frame. Composition and Manufacture The welded (1.2mm thick, factory welded, electro galvanised mild steel) metal frame holds a metal door tray that is hinged via fully adjustable hinges and is held closed by either a budget lock or a tamper proof lock. The door then opens towards the user. The door is plasterboard lined and removable to aid installation or if damage occurs. Panel frames are manufactured either as fully concealed, so that after installation only a 2mm wide door line is visible, or alternatively, manufactured for retrofitting where the 25mm picture frame surround is visible. A constant door gap is maintained between the door and frame by the fully adjustable hinge and dome location system. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Typical Sizes and Weights Dim (x) mm Dim (y) flush mm Plasterboard Door (Kgs) HOUR Lock options Budget lock Unsuited/Suited tamperproof lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 86mm Structural opening required for installation is (X+10) x (Y+10) Available in sizes from 150mm x 150mm to 600mm x 1200mm. Larger sizes are available, please contact local Speedline stockist. Note: Anti-microbial paint is available upon further enquiry. Premium Ceiling Range All doors hinge along dimension y All panels are single door 15

28 Premium Ceiling/Premium Wall Range EK4 Premium Ceiling Range Premium Wall Range Speedline EK4 Large Wall and Ceiling Access Panel for sizes greater than 1200mm x 600mm The Speedline EK4 range of lockable access panels is available in a variety of designs into jointless plaster/plasterboard and masonry walls and partitions. Composition and Manufacture A precision welded, strong metal frame (1.5mm thick mild steel, incorporating either a simulated dry wall edge bead profile or picture frame, fitted with dust seals) holds a flush metal door through a concealed tube hinge. The door is held closed with a choice of locking systems and opens outwards towards the user. Doors are removable if damage occurs during installation. Panels with simulated drywall beaded frames are jointed/plastered over on site and finished to match the colour/texture of the adjacent surface. Retrofitted panels have a picture frame. A constant 3mm gap is maintained between the door and frame by the dome location system. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Typical Sizes and Weights (Nominal values only) Dim (x) mm Dim (y) mm Kgs Lock options Three way budget lock 5mm double barb insert lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 75mm Structural opening required for installation is (X+10) x (Y+10) mm Note: One hour fire rated version is available (see EK4F).Anti-microbial paint is available upon further enquiry. All doors hinge along dimension y All panels above are single door and come with budget three way lock as standard Available in sizes up to 2200mm in height and 900mm in width. Bespoke Panels Bespoke panel sizes can be manufactured to suit non standard and site specific access requirements. 16

29 Premium Wall Range EK4F Speedline EK4F Large Fire Rated Wall Access Panel for sizes greater than 1200mm x 600mm The EK4F range of lockable access panels is available in a variety of designs that can provide up to 1 hour fire resistance into jointless plaster/plasterboard and masonry walls and partitions. Suitable for use in protected zones where access to mechanical and electrical services is required without compromising aesthetics and fire safety. Composition and Manufacture A precision welded, strong metal frame (1.5mm thick mild steel, incorporating either a simulated dry wall edge bead profile or picture frame, fitted with dust seals) holds a flush metal door through a concealed tube hinge. The door is held closed with a choice of locking systems and opens towards the user. Doors are removable if damage occurs during installation. Panels with simulated drywall beaded frames are jointed/plastered over on site and finished to match the colour/texture of the adjacent surface. Retrofitted panels have a picture frame. A constant 3mm gap is maintained between the door and frame by the dome location system. Factory assembled to specified size and finished in RAL 9010 White 30% Gloss. Typical Sizes and Weights (Nominal values only) HOUR Lock options Three way budget lock 5mm double barb insert lock Key points to note: X and Y dimensions are outside rear frame Overall frame depth is 75mm Structural opening required for installation is (X+10) x (Y+10) mm Available in sizes up to 2200mm in height and 900mm in width. Note: Anti-microbial paint is available upon further enquiry. Premium Wall Range Dim (x) mm Dim (y) mm Kgs All doors hinge along dimension y All panels above are single door and come with budget three way lock as standard 17

30 Locking Options Speedline offer a range of specialist locks as featured in this guide: Locking Options Budget Lock Coin Slotted Lock Double Barb Insert Lock (5mm) Metal Tee Key Plastic Tee Key Square Insert Lock 18

31 Locking Options Locking Options Three Way Budget Lock Triangle Insert Lock Unsuited Suited Key Lock Unsuited Suited Tamperproof Lock 19

32 Installation Guidelines for a Speedline Plastic Access Panel Installation Guidelines 1 It is easy to insert a plastic Speedline access panel into a wall. 2 Mark out the inner perimeter of the access panel frame body on to the wall the panel is to be fitted in. 3 Cut along the marking using a board saw or similar equipment. 4 Remove the door by unclipping the hinges from the frame and offer the frame into the newly cut opening. 5 Using a glue adhesive, apply to the back of the plastic frame. 6 Return the frame to the opening and fit, remove any excess adhesive from the frame surround. 7 Re-clip the door back into place. 8 Push the door back into the frame. To reopen the door, use a flat blade screw driver and insert gently into slot. 20

33 Notes Notes 21

34 Speedline Product Range Speedline Product Range Whatever Your Drywall Application Speedline Stockists have the materials you need 22

35 Speedline Product Range The Speedline Drywall range of products and accessories provides solutions whatever your drywall application. Metal Systems fully tested and certified with all major board brands Thermal Laminate products for RMI and New Build solutions A wide range of Finishing and Jointing products available Fixings to secure any drywall application Access panel and Riser Door solutions A quick and easy Gypsum Waste Recycling Service Speedline Product Range Require further information on our Metal Solutions? Request a copy of the Speedline Metal Solutions today, with sections listing the choices of standard profiles and components available plus guides to their use and construction in standard applications. Simply send an to enquiries@speedlinedrywall.co.uk Bag it, Legally The Speedline Gypsum Recycling service offers a quick and easy solution for disposal of gypsum waste, via five easy steps in a fixed price solution. For further details visit or enquiries@speedlinerecycling.co.uk 23

36 Hillsborough Works, Langsett Road, Sheffield S6 2LW T: F: E: Exclusive stockists of Speedline Drywall products: Scotland Aberdeen Tel: Fax: Eurocentral Tel: Fax: Inverness Tel: Fax: Perth Tel: Fax: Stirling - (Clyde) Tel: Fax: Tyneside Newcastle Tel: Fax: North West Crewe Tel: Fax: Liverpool Tel: Fax: Manchester Tel: Fax: North East Bradford Tel: Fax: Chesterfield Tel: Fax: Leeds Tel: Fax: Sheffield Tel: Fax: Midlands Birmingham Tel: Fax: Burton-on-Trent Tel: Fax: Coventry Tel: Fax: Leicester Tel: Fax: Leominster Tel: Fax: Loughborough Tel: Fax: Wolverhampton Tel: Fax: Anglia Bedford Tel: Fax: Colchester Tel: Fax: Norwich Tel: Fax: Peterborough Tel: Fax: London London East - Barking Tel: Fax: London East - Solent Tel: Fax: London West - Ruislip Tel: Fax: South West Bridgwater Tel: Fax: Bristol Tel: Fax: Cardiff Tel: Fax: Plymouth Tel: Fax: South East Brighton Tel: Fax: Heathrow Tel: Fax: Lancing Tel: Fax: Oxford Tel: Fax: Southampton Tel: Fax: Solent Tel: Fax: Tonbridge Tel: Fax: Scotland Glasgow Tel: Fax: Tyneside Gateshead Tel: Fax: North West Liverpool Tel: Fax: Manchester Tel: Fax: North East Leeds Tel: Fax: Sheffield Tel: Fax: Midlands Birmingham Tel: Fax: Leicester Tel: Fax: Nottingham Tel: Fax: West Bromwich Tel: Fax: Anglia Bedford Tel: Fax: Luton Tel: Fax: Norwich Tel: Fax: CPD Ireland CPD Belfast Tel: 0044 (0) Fax: 0044 (0) CPD Cork Tel: (21) Fax: (21) CPD Dublin Tel: (1) Fax: (1) London London East - Croydon Tel: Fax: London East - Edmonton Tel: Fax: London West - Southwark Tel: Fax: London East - Barking Tel: Fax: London West - Twickenham Tel: Fax: South West Bristol Tel: Fax: Cardiff Tel: Fax: Plymouth Tel: Fax: South East Brighton Tel: Fax: Heathrow Tel: Fax: Maidstone Tel: Fax: Oxford Tel: Fax: Portsmouth Tel: Fax: Southampton Tel: Fax: Scotland Aberdeen Tel: Fax: Glasgow Tel: Fax: Tyneside Newcastle Tel: Fax: North West Liverpool Tel: Fax: Manchester Tel: Fax: Newton-Le-Willows Tel: Fax: Midlands Birmingham Tel: Fax: Leicester Tel: Fax: North East Chesterfield Tel: Fax: Leeds Tel: Fax: Anglia Bedford Tel: Fax: Norwich Tel: Fax: London London East - Beckton Tel: Fax: London West - Ruislip Tel: Fax: South East Heathrow Tel: Fax: Portsmouth Tel: Fax: South West Bristol Tel: Fax: Plymouth Tel: Fax: Swansea Tel: Fax: Due to our policy of continuous development we reserve the right to change design and specifications without prior notice. Speedline does not accept responsibility for any loss as a result of any company or person relying on material in this publication, or for any mistakes or misprints. Although every care is taken to ensure accuracy, this publication is a general guide and specific technical advice is recommended before proceeding with any transaction. Specific fact sheets, or technical information are available from Speedline. Reproduction of any part of this publication in any manner is not permitted without prior written consent from Speedline.

37 metal ceilings

38 system 130 modular lay-in tiles (exposed grid) SAS International +44 (0)

39 system 130 information System Description SAS System 130 is a range of lay-in tiles supported from SAS Alugrid or SAS Tee Grid. Alugrid-Q features a continuous linear recess with an M6 thread and negative quirk relief detail abutting the ceiling tiles, giving a completely flush ceiling. Alugrid-P is a plain version without the threaded recess and gives a completely flush ceiling. Tee Grid is a butt cut exposed grid that provides a tegular effect. System Features Easy access to the ceiling void Minimum 25-year product life expectancy System Features with SAS Alugrid Shadow line feature between grid and tile Precise mitred joints Continuous linear thread form Clean flush ceiling plane System Features with SAS Tee Grid Strong modular appearance Butt cut junctions eliminating corner shadows Access Tiles can be lifted out of the ceiling system to gain access to the ceiling void. Standard Module Sizes (mm) 500 x x x 750 Special sizes are available on request. Please contact our technical department for further details. 300 x 300mm tiles can be supplied for use with SAS Tee Grid or tartan grid configurations. Finish Polyester Powder coated supplied as standard with a RAL 9010 smooth finish; a fine textured finish (SAS FT), anti-bacterial coating (SAS AB) and other colours are available. See page 36 for a full range of paint finish options. Grid System Lay-in SAS Alugrid-Q, SAS Alugrid-P, SAS Alugrid Cleanseal, SAS Tee Grid, see page 146 for components. Shape Tiles are square with out-turned flanges laid onto the exposed grid system. Perforation Typically supplied with 1522, 1820 or 2516 perforation. See page 103 for full details and perforation options. Integration Apertures can be formed during manufacturing for luminaires and other services, see pages for further details. Weight Approximately 5kg/m² for 8mm steel tiles, acoustic/ insulation pad and SAS Tee Grid. Approximately 7.5kg/m² for 16mm steel tiles, acoustic pad and SAS Alugrid suspension. SAS International +44 (0)

40 mm max mm max / 1500mm* 1] Emac Hanger 2] Emac Hanger Bracket 3] Main Runner 4] Double Module Cross Tee 5] Single Module Cross Tee 6] Perimeter Trim 7] Perimeter Wedge 8] Corner Splice 9] System 130 Tile *Lightweight installations only, see page 161 for full details. Emac suspension components can be found on page 144, System 130 / SAS Tee Grid / Alugrid component details can be found on page 146. Perimeter trims and accessories can be found on page system 130 technical Section Drawing 4/ / 51mm Acoustic Performance Data 8mm, 16mm, 19mm plain tile. Attenuation db Absorption Class NRC αω 43 N/A 8mm, 16mm, 19mm perforated tile with acoustic fleece. 13 8mm perforated tile with 8mm x 80kg/m³ acoustic pad, factory sealed mm perforated tile with 16mm x 80kg/m³ acoustic pad, factory sealed mm perforated tile with 16mm x 80kg/m³ acoustic pad and steel backing plate mm perforated tile with 19mm x 80kg/m³ acoustic pad, factory sealed mm perforated tile with 6mm x 80kg/m³ acoustic pad and 12.5mm plasterboard. 45 Class C Class C Class B Class D Class A Class D Results above extracted from tests undertaken using perforation reference S1820. SAS International +44 (0)

41 SAS Alugrid-Q 15/08 Module Size (mm) Tile Size (mm) 500 x x x x x x Tile Size Module Size 15 SAS Alugrid-Q 15/16 Module Size (mm) Tile Size (mm) 500 x x x x x x Tile Size Module Size 15 SAS Alugrid-Q 15/19 Module Size (mm) Tile Size (mm) system 130 grid options 500 x x x x x x 734 SAS Alugrid-Q 25/16 Module Size (mm) Tile Size (mm) 500 x x x x x x 724 Tile Size Module Size Tile Size Module Size SAS International +44 (0)

42 SAS Alugrid-P 15/08 Module Size (mm) Tile Size (mm) 500 x x x x x x 734 SAS Alugrid-P 15/16 Module Size (mm) Tile Size (mm) 500 x x x x x x 734 SAS Alugrid-P Cleanseal Tile Size Module Size Tile Size Module Size system 130 grid options Module Size (mm) Tile Size (mm) 500 x x x x x x Tile Size 15 Module Size SAS Tee Grid T15 Module Size (mm) Tile Size (mm) 500 x x x x x x / Tile Size 15 Module Size SAS Tee Grid T24 Module Size (mm) Tile Size (mm) 500 x x x x x x / Tile Size 24 Module Size SAS International +44 (0)

43 Alugrid-Q Composition and Integration The Alugrid-Q cross tee comprises of a steel carrier for retention of structural integrity in fire conditions. The aluminium thread form profile features a continuous lineal recess with an M6 thread form and a negative quirk rebate. This facilitates the hanging of signs and other lightweight fixtures by means of an M6 bolt. Alugrid-Q Junction Detail The aluminium cross tee extrusions are machined to create precise mitred bird s mouth intersections on the grid face. Alugrid-Q sections can be supplied with bird s mouth mitres on one side only to fit a flush abutment to luminaires, air grilles and other services which rest directly on the grid but are of a larger modular size than the ceiling tiles. Partition Head Fixing Detail The continuous linear thread form allows the easy location and relocation of partition heads by means of an M6 bolt, without causing damage to the ceiling. system 130 features SAS International +44 (0)

44 1 2 Notes Hangers installed at 1500mm centres should be considered for lightweight* installations only. SAS Emac hangers must be used in conjunction with Emac hanger brackets for installation at 1500mm centres. Emac hangers should be installed a maximum of 300mm from the edge of the system. Where two main runners are clipped together, an Emac hanger should be installed within 300mm. It is considered good practice to stagger joints in supporting structures mm max 1] Emac Hanger 2] Emac Hanger Bracket 3] Main Runner 4] Double Module Cross Tee 5] Single Module Cross Tee 6] Perimeter Trim 7] Perimeter Wedge 8] Corner Splice 9] System 130 Tile Refer to components section page 146 for full description and item numbers mm max 6 Configuration Guide 500x500mm Module / 1500mm* x600mm Module 7 9 system 130 installation advice Additional Loads A lightweight* system can support additional loads such as services up to a limit of 3kg. This limit is based on a point or uniformly distributed load over 0.36m², positioned a minimum of 1000mm apart. This should be considered for lightweight* installations only. * Lightweight meaning base system only such as fleece or pad tile backing. Where a ceiling supports the load of services or for acoustically upgraded systems, Emac hanger centres should be installed at 1200mm centres. Hanger centres should always be considered when applying additional loads. For further advice please contact the SAS technical department. 750x750mm Module SAS International +44 (0)

45 5 1 3 system 130 installation advice, alugrid-q 1] Alugrid-Q Main Runner 2] Alugrid Main Runner (bird s mouths one side) 3] Double Module Cross Tee 4] Single Module Cross Tee 5] Single Module Oversailing Cross Tee 1] 2] 3] 4] 5] Optional Double Module Oversailing Cross Tee System 130 Alugrid-Q main runner (1) is supplied as standard with bird s mouths both sides to suit module sizes. Alugrid-Q main runner can be supplied with bird s mouths one side for individual project requirements (2). Alugrid-Q Cross Tees are supplied as standard with arrowhead detail each end (4). Double modules cross tees are additionally supplied with a bird s mouth detail both sides (3). Alugird Cross Tees, both single and double module, can be supplied as oversailing cross tees (5). Oversailing Cross Tees have a longer tee runner enabling full tiles to be used at the perimeter. The Oversailing Cross Tees are integrated and supported by a range of SAS perimeter trims. Oversailing Cross Tee and Perimeter detail 4 2 SAS International +44 (0)

46 SAS International, 31 Suttons Business Park, London Road, Reading, Berkshire RG6 1AZ, United Kingdom Tel: +44 (0) Fax: +44 (0) SAS International, Unit 228 Block C, Blanchardstown Corporate Park, Dublin 15, Ireland Tel: +353 (0) Fax: +353 (0) All Information and details in this brochure are correct at time of going to press. Published by SAS International. All rights reserved. Copyright 2008 Printed using vegetable based inks on FSC certified paper. The printer holds the environmental standard IS

47 metal ceilings

48 system 150 modular hinge-down clip-in tiles (concealed grid) SAS International +44 (0)

49 system 150 information System Description SAS System 150 is a range of highly versatile square and rectangular clip-in metal ceiling tiles which offer hinge down access throughout as standard. Supported from the SAS Deep Omega Bar tiles can pivot and slide along the suspension system providing access to large areas of the ceiling void. System Features Hinge down access throughout Precise tile levelling with twin pip arrangement Closed butt joints with bevelled edges Secure void, easy access tool required to demount tile Upward cleaning pressure can be applied to remove stubborn marks without disturbing tile Concealed grid system Minimum 25-year product life expectancy Access Access within overall construction depth. Secure void, easy access tool required to demount tile Standard Module Sizes (mm) 300 x x x x x x x x x x x 610 Special sizes are available on request. Please contact for our technical department further details. Finish Polyester Powder coated supplied as standard with a RAL 9010 smooth finish; a fine textured finish (SAS FT), anti-bacterial coating (SAS AB) and other colours are available. See page 36 for a full range of paint finish options. Grid System Clip-in SAS Deep Omega Bar, see page 149 for components. Shape Tiles can be square, rectangular, triangular or trapezoidal with bevelled edges and vertical sides, incorporating a hinging tab and pip locating detail. Perforation Typically supplied with 1522, 1820 or 2516 perforation. See page 103 for full details and perforation options. Integration Apertures can be formed during manufacturing for luminaires and other services, see pages for further details Weight Approximately 9kg/m² for 600 x 600mm steel tiles, acoustic pad and SAS Deep Omega Bar suspension system. SAS International +44 (0)

50 1] Emac Hanger 2] Emac Channel 3] Emac Wall Anchor 4] Omega Bar to Channel Bracket 5] SAS Omega Bar 6] Omega Bar Splice 7] Perimeter Trim 8] Perimeter Wedge 9] Corner Splice 10] System 150 Tile *Lightweight installations only, see page 163 for full details. Emac suspension components can be found on page 144, System 150 / SAS Deep Omega Bar component details can be found on page 149. Perimeter trims and accessories can be found on page 115. system 150 technical Section Drawing mm 5 10 Acoustic Performance Data Plain tile. Attenuation db Absorption Class NRC αω 38 N/A Perforated tile with acoustic fleece. Perforated tile with 18mm x 80kg/m³ acoustic pad. 30 Perforated tile with 18mm x 80kg/m³ acoustic pad and steel backing plate. (Note: 600x600mm & 750x750mm only) Perforated tile with 18mm x 80kg/m³ acoustic pad and 12.5mm plasterboard. (Note: 600x600mm & 750x750mm only) Class C Class A Class D Class C Results above extracted from tests undertaken using perforation reference S1820. SAS International +44 (0)

51 Hinge and Slide Facility The unique design of SAS System 150 allows every full tile to pivot and slide along the grid system. The hinge and slide feature facilitates easy access to large areas of the ceiling void for maintenance; tiles are retained within the ceiling grid avoiding damage and eliminating the need for storage. Product Integration Wide-Spanning Omega Bar Luminaires and other services can be integrated with System 150. Modular luminaires can be supported directly from the soffit. Where maximum point loads are exceeded (see installation advice page 163) the load must be supported independently or from the grid. The SAS pattress system allows the integration of heavier items into the system by distributing the load directly back to the Omega Bar, eliminating the need for complicated support arms. Further details are available from the technical department. The deep Omega Bar has a maximum spanning ability of 2000mm. The wide spanning bar requires 25% less primary channels, top fixings and brackets, saving installation time and materials. Suspension centres should be reduced when using high performing db panels due to the additional weight or where loads are applied to the system, see page 163 for installation advice. system 150 features Bulkhead Closure Panels Security Considerations Bulkhead closure panels enable floating rafts and ceilings to be created using a standard clip in ceiling tile, see image on pages 24 and 70. The height of the closure panels can be manufactured to suit the project requirements. Further details are available from the technical department. In areas where it is necessary to restrict access to the ceiling void, System 150 offers a security clips that holds the tiles into the supporting grid. This is ideal for airports and other security driven environments, including schools and lavatories. Tiles without security clips can be removed from the ceiling plane by means of an easy access tool. SAS International +44 (0)

52 1] Emac Hanger 2] Emac Channel 3] Emac Wall Anchor 4] Omega Bar to Channel Bracket 5] SAS Omega Bar 6] Omega Bar Splice 7] Perimeter Trim 8] Perimeter Wedge 9] Corner Splice 10] System 150 Tile Refer to components section page 149 for full description and item numbers. Notes Maximum suspension centres should only be considered for lightweight* installations. Emac hangers should be installed a maximum of 300mm from the end of a run of Emac channel and 300mm from the joint between these channels. Where two omega bars meet and are spliced together, an Emac channel should be installed within 500mm. It is considered good practice to stagger joints in supporting structures. * Lightweight meaning base system only such as fleece or pad backing. Where the ceiling supports the load of services or for acoustically upgraded ceilings, the suspension should be installed to minimum dimensions shown above. Suspension centres should always be considered when applying additional loads. For further advice please contact the SAS technical department. system 150 installation advice Additional Loads When supporting services such as downlights, speakers, detectors and other mechanical and electrical services, the maximum load applied to the ceiling tile must not exceed 2.5kg including spreader yokes if applicable. The SAS pattress system allows the integration of heavier items by distributing the load back to the Emac Omega Bar. The pattress can accommodate a load of up to 6kg and are available in sizes to suit all standard modules. For load greater than 6kg we recommend independent suspension. Pattresses are available in sizes to suit all standard modules. Bracket fixed to C L of setting out Vs for accurate setting out of ceiling to 100mm increments. SAS International +44 (0)

53 SAS International, 31 Suttons Business Park, London Road, Reading, Berkshire RG6 1AZ, United Kingdom Tel: +44 (0) Fax: +44 (0) SAS International, Unit 228 Block C, Blanchardstown Corporate Park, Dublin 15, Ireland Tel: +353 (0) Fax: +353 (0) All Information and details in this brochure are correct at time of going to press. Published by SAS International. All rights reserved. Copyright 2008 Printed using vegetable based inks on FSC certified paper. The printer holds the environmental standard IS

54 Gyproc DuraLine Product Data Sheet Introduction Designed for use in the British Gypsum GypWall robust system to give greater impact resistance in heavy use areas. Product description Higher density core with glass fibre and other additives. Gyproc DuraLine consists of an aerated gypsum core with glass fibre and other additives encased in, and firmly bonded to strong paper liners. Gyproc DuraLine is a plasterboard that is suitable for drylining internal surfaces. This plasterboard is one of the products within our plasterboard range that is certified to BES 6001 achieving a rating of Very Good. Board performance Fire protection Plasterboard linings provide good fire protection owing to the unique behaviour of the non-combustible gypsum core when subjected to high temperatures. For the purposes of the national Building Regulations, plasterboard is designated a material of limited combustibility (Approved Document B). The surfaces of Gyproc DuraLine are designated Class 0 (for the purposes of national Building Regulations). Please refer to the table below. Fire resistance / sound insulation Please refer to the appropriate White Book product or systems section for information on the fire resistance and sound insulation of building elements lined with Gyproc DuraLine, at Reaction to fire test performance Standard Performance BS 476: Part 6: 1989 Method of test for fire propagation for products. BS 476: Part 7: 1997 Surface spread of flame tests for materials. EN 520: A1: Thermal conductivity l Gyproc DuraLine W/mK Index of performance (I) not exceeding 12 and a sub-index (i1) not exceeding 6. Class 1 (both sides). Classified without further testing as A2-s1, d0. Effect of temperature Gyproc DuraLine is unsuitable for use in areas subject to continuously damp or humid conditions, i.e. above 70% RH, and must not be used to isolate dampness. Plasterboards are not suitable for use in service temperatures above 49 C but can be subjected to freezing conditions without risk of damage. Effect of condensation The thermal insulation and ventilation requirements of national Building Regulations aim to reduce the risk of condensation and mould growth in new buildings. However, designers should take care to eliminate all possibility of problems caused by condensation, particularly in refurbishment projects. Board colour Ivory face paper Brown reverse side paper Board printing Face - screw centre markings x. Edge - product code, EAN number, board thickness x width x length, edge type. Reverse - standard and certification. Board range Width mm Length mm Edge type 15mm Board T/E = Tapered Edge Kg/m 2 = 13.9 R (m 2 K/W) = 0.06 T/E T/E Board types T/E - with Gyproc jointing materials for taped and filled joints or application of Thistle Board Finish or Thistle Multi-Finish plasters. 1 Product Data Sheet PDS

55 Application and installation General It is important to observe appropriate health and safety legislation when working on site i.e. personal protective clothing and equipment, etc. The following notes are intended as general guidance only. In practice, consideration must be given to design criteria requiring specific project solutions. Handling Manual off-loading of this product should be carried out with care to avoid unnecessary strain. For further information please refer to the Manual Handling section of the Site Book or Manual Handling Guide, available to download from Cutting This product may be cut using a plasterboard saw or by scoring with a sharp knife and snapping the board over a straight edge. Holes for switch or socket boxes should be cut out before the boards are fixed using a utility saw or sharp knife. When cutting boards, power and hand tools should be used with care and in accordance with the manufacturers recommendations. Power tools should only be used by people who have been instructed and trained to use them safely. Appropriate personal protective equipment should be used Fixing Fix boards with decorative side out to receive joint treatment or a skim plaster finish. Lightly butt boards together. Never force boards into position. Install fixings not closer than 13mm from cut edges and 10mm from bound edges. Position cut edges to internal angles whenever possible, removing paper burrs with fine sandpaper. Stagger horizontal and vertical board joints between layers by a minimum of 600mm. Locate boards to the centre line of framing where this supports board edges or ends. Plastering The face (ivory) of Gyproc DuraLine can be plastered with either Thistle Board Finish or Thistle Multi-Finish. There should be the minimum of delay between completion of the lining and the commencing of plastering. Jointing Gyproc jointing materials produce durable joint reinforcement and a smooth, continuous, crack-resistant surface ready for priming and final decoration. A number of jointing specifications are available to suit the board type, method of application, and site preference. Decoration After the joint treatment has dried, decoration, including any decorator s preparatory work, should follow with the minimum delay. Product standards EN520: A1: 2009 Gypsum Plasterboards, definitions, requirements and test methods Type D: Gypsum plasterboard with control density These boards have a controlled density, with a face to which suitable gypsum plasters or decoration may be applied. This enables improved performance in certain applications to be obtained. Type F: Gypsum plasterboard with improved core adhesion at high temperatures. Plasterboard with a face to which suitable gypsum plasters or decoration may be applied. These boards have mineral fibres and/or other additives in the gypsum core to improve core cohesion at high temperatures. Type I: Gypsum plasterboard with enhanced surface hardness. These boards are used for applications where higher surface hardness is required. They have a face to which suitable gypsum plasters or decoration may be applied. Type R: Gypsum plasterboard with enhanced strength. These boards are for special applications where higher strength is required and have both increased longitudinal and transverse breaking loads. They have a face to which suitable gypsum plasters or decoration may be applied. 2 Product Data Sheet PDS

56 Maintenance Repair Minor damage - Lightly sand the surface to remove burrs and fill flush with Gyproc Easi-Fill or Gyproc Easi-Fill 45, or two applications of Gyproc Joint Cement. When dry, apply Gyproc Drywall Primer or Gyproc Drywall Sealer to leave the surface ready for decoration. Deep indents resulting from impact - Check the plasterboard core to ensure that it is not shattered. If intact, apply a coat of Gyproc Joint Filler, or Gyproc Easi-Fill or Gyproc Easi-Fill 45, followed by the procedure for repairing minor damage as outlined above, once set/dry. Damaged core and / or broken edges (non-performance situations only) - Remove the damaged area of core. Score the liner approximately 10mm away from the sound plaster around the damaged area, and peel the paper liner away. Apply Thistle GypPrime or PVA to seal the core and surrounding liner. Bulk fill the hole with a stiff mix of Gyproc Easi-Fill or Gyproc Easi-Fill 45, or Gyproc Joint Filler, and strike off flush. Apply Gyproc Easi-Fill or Gyproc Easi-Fill 45, or two applications of Gyproc Joint Cement, once the filler is set/dry. When dry, apply Gyproc Drywall Primer or Gyproc Drywall Sealer (only suitable in non-performance situations. Extensive damage - When the damage is more extensive, it may be necessary to replace that area of plasterboard. It is important that the replacement board is of the same type as specified and installed. Cut out the affected area back to the nearest framing member. Replace the plasterboard, accurately cutting and screw fixing the same type and thickness of plasterboard. Fill edge joints, then tape and finish in the recommended way. Treat the finished surface with Gyproc Drywall Primer or two coats of Gyproc Sealer, if previously specified for vapour control purposes. Redecorate as required. NB It is essential that repairs are made like for like. If the finish is skim plaster, jointing materials must not be used in the repair. Date of previous version: December 2011 Gyproc, Thistle, Gypframe and Glasroc are all registered trademarks of BPB United Kingdom Limited. Isover is a registered trademark of Saint-Gobain Isover and Artex is a registered trademark of BPB United Kingdom Limited. BPB United Kingdom Limited is a limited company registered in England under company number , having its registered office at Saint-Gobain House, Binley Business Park, Coventry, CV3 2TT, UK. BPB United Kingdom Limited trades as British Gypsum for part of its business activities. British Gypsum reserves the right to revise product specification without notice. The information herein should not be read in isolation as it is meant only as guidance for the user, who should always ensure that they are fully conversant with the products and systems being used and their subsequent installation prior to the commencement of work. For a comprehensive and up-to-date library of information visit the British Gypsum website at: For information about products supplied by Artex Limited or Saint-Gobain Isover please see their respective websites. British Gypsum is a registered trademark of BPB United Kingdom Limited. Telephone: Fax: bgtechnical.enquiries@bpb.com Training enquiries: British Gypsum May 2014 PDS EMS FM

57 Gyproc FireLine Product Data Sheet Introduction Used in British Gypsum partition, wall lining and ceiling systems to give increased fire protection. Also used for protection to structural steel. Product description Gypsum plasterboard with glass fibre and other additives in the core. Gyproc FireLine consists of an aerated gypsum core with glass fibre and other additives encased in, and firmly bonded to, strong paper liners. Gyproc FireLine is a plasterboard that is suitable for drylining internal surfaces. This plasterboard is one of the products within our plasterboard range that is certified to BES 6001 achieving a rating of Very Good. Board performance Fire protection Plasterboard linings provide good fire protection owing to the unique behaviour of the non-combustible gypsum core when subjected to high temperatures. The inclusion of glass fibre and other additives in the core of Gyproc FireLine improves its fire protective properties when compared with standard plasterboard. For the purposes of the national Building Regulations, plasterboard is designated a material of limited combustibility (Approved Document B). The surfaces of Gyproc FireLine are designated Class 0 (for the purposes of national Building Regulations). Please refer to the table below. Fire resistance / sound insulation Please refer to the appropriate White Book product or systems section for information on the fire resistance and sound insulation of building elements lined with Gyproc FireLine, available to download at Reaction to fire test performance Standard BS 476: Part 6: 1989 Method of test for fire propagation for products. BS 476: Part 7: 1997 Surface spread of flame tests for materials. EN 520: A1: 2009 Performance Index of performance (I) not exceeding 12 and a sub-index (i1) not exceeding 6. Class 1 (both sides). Classified without further testing as A2-s1, d0. Thermal conductivity l Gyproc FireLine W/mK Effect of temperature Gyproc FireLine is unsuitable for use in areas subject to continuously damp or humid conditions, i.e. above 70% RH unless intermittent and must not be used to isolate dampness. Plasterboards are not suitable for use in temperatures above 49 C but can be subjected to freezing conditions without risk of damage. Effect of condensation The thermal insulation and ventilation requirements of national Building Regulations aim to reduce the risk of condensation and mould growth in new buildings. However, designers should take care to eliminate all possibility of problems caused by condensation, particularly in refurbishment projects. Board colour Pink face paper Brown reverse side paper Board printing Face - screw centre markings x. Edge - product code, EAN number, board thickness x width x length, edge type. Reverse - standard and certification Board range Width mm Length mm Edge type 12.5mm Board mm Board T/E = Tapered Edge S/E = Straight Edge Kg/m 2 = 9.8 R (m 2 K/W) = 0.05 T/E S/E T/E S/E T/E T/E Kg/m 2 = 11.7 R (m 2 K/W) = 0.06 T/E T/E S/E T/E T/E Board types T/E - with Gyproc jointing materials for taped and filled joints or application of Thistle Board Finish or Thistle Multi-Finish plaster. S/E - for plaster application, artex texture finish or undecorated applications Application and installation General It is important to observe appropriate health and safety legislation when working on site i.e. personal protective clothing and equipment, etc. The following notes are intended as general guidance only. In practice, consideration must be given to design criteria requiring specific project solutions. Handling Manual off-loading of this product should be carried out with care to avoid unnecessary strain. For further information please refer to the Manual Handling section of the Site Book or Manual Handling Guide, available to download from 1 Product Data Sheet PDS

58 Application and installation Cutting This product may be cut using a plasterboard saw or by scoring with a sharp knife and snapping the board over a straight edge. Holes for switch or socket boxes should be cut out before the boards are fixed using a utility saw or sharp knife. When cutting boards, power and hand tools should be used with care and in accordance with the manufacturers recommendations. Power tools should only be used by people who have been instructed and trained to use them safely. Appropriate personal protective equipment should be used. Fixing Fix boards with decorative side out to receive joint treatment or a skim plaster finish. Lightly butt boards together. Never force boards into position. Install fixings not closer than 13mm from cut edges and 10mm from bound edges. Position cut edges to internal angles whenever possible, removing paper burrs with fine sandpaper. Stagger horizontal and vertical board joints between layers by a minimum of 600mm. Locate boards to the centre line of framing where this supports board edges or ends. Plastering The face (pink) of Gyproc FireLine can be plastered with either Thistle Board Finish or Thistle Multi-Finish. There should be a minimum delay between completion of the lining and the commencement of plastering. Jointing Gyproc jointing materials produce durable joint reinforcement and a smooth, continuous, crack-resistant surface ready for priming and final decoration. A number of jointing specifications are available to suit the board type, method of application, and site preference. Decoration After the joint treatment has dried, decoration, including any decorator s preparatory work, should follow with the minimum delay. Product standards EN 520: A1: 2009 Gypsum plasterboards, definitions, requirements and test methods. Type F: Gypsum plasterboard with improved core adhesion at high temperatures. Plasterboard with a face to which suitable gypsum plasters or decoration may be applied. These boards have mineral fibres and/or other additives in the gypsum core to improve core cohesion at high temperatures. Maintenance Repair Minor damage - Lightly sand the surface to remove burrs and fill flush with Gyproc Easi-Fill or Gyproc Easi-Fill 45, or two applications of Gyproc Joint Cement. When dry, apply Gyproc Drywall Primer or Gyproc Drywall Sealer to leave the surface ready for decoration. Deep indents resulting from impact - Check the plasterboard core to ensure that it is not shattered. If intact, apply a coat of Gyproc Joint Filler, or Gyproc Easi-Fill or Gyproc Easi-Fill 45, followed by the procedure for repairing minor damage as outlined above, once set / dry. Damaged core and / or broken edges (non-performance situations only) - Remove the damaged area of core. Score the liner approximately 10mm away from the sound plaster around the damaged area, and peel the paper liner away. Apply Thistle GypPrime or PVA to seal the core and surrounding liner. Bulk fill the hole with a stiff mix of Gyproc Easi-Fill or Gyproc Easi-Fill 45, or Gyproc Joint Filler, and strike off flush. Apply Gyproc Easi-Fill or Gyproc Easi-Fill 45, or two applications of Gyproc Joint Cement, once the filler is set / dry. When dry, apply Gyproc Drywall Primer or Gyproc Drywall Sealer (only suitable in non-performance situations). Extensive damage - When the damage is more extensive, it may be necessary to replace that area of plasterboard. It is important that the replacement board is of the same type as specified and installed. Cut out the affected area back to the nearest framing member. Replace the plasterboard, accurately cutting and screw fixing the same type and thickness of plasterboard. Fill edge joints, then tape and finish in the recommended way. Treat the finished surface with Gyproc Drywall Primer or two coats of Gyproc Sealer, if previously specified for vapour control purposes. Redecorate as required. NB It is essential that repairs are made like for like. If the finish is skim plaster, jointing materials must not be used in the repair. Date of previoius version: December 2011 Gyproc, Thistle, Gypframe and Glasroc are all registered trademarks of BPB United Kingdom Limited. Isover is a registered trademark of Saint-Gobain Isover and Artex is a registered trademark of BPB United Kingdom Limited. BPB United Kingdom Limited is a limited company registered in England under company number , having its registered office at Saint-Gobain House, Binley Business Park, Coventry, CV3 2TT, UK. BPB United Kingdom Limited trades as British Gypsum for part of its business activities. British Gypsum reserves the right to revise product specification without notice. The information herein should not be read in isolation as it is meant only as guidance for the user, who should always ensure that they are fully conversant with the products and systems being used and their subsequent installation prior to the commencement of work. For a comprehensive and up-to-date library of information visit the British Gypsum website at: For information about products supplied by Artex Limited or Saint-Gobain Isover please see their respective websites. British Gypsum is a registered trademark of BPB United Kingdom Limited. Telephone: Fax: bgtechnical.enquiries@bpb.com Training enquiries: British Gypsum May 2014 PDS EMS FM

59 Gyproc SoundBloc Product Data Sheet Introduction Gyproc SoundBloc is designed for use in British Gypsum wall and partition systems where greater levels of sound insulation are required. Product description Gypsum plasterboard with a higher density core. Gyproc SoundBloc consists of an aerated gypsum core encased in, and firmly bonded to, strong paper liners. Gyproc SoundBloc is a plasterboard that is suitable for drylining internal surfaces. This plasterboard is one of the products within our plasterboard range that is certified to BES 6001 achieving a rating of Very Good. Board performance Fire protection Plasterboard linings provide good fire protection owing to the unique behaviour of the non-combustible gypsum core when subjected to high temperatures. For the purposes of the national Building Regulations, plasterboard is designated a material of limited combustibility (Approved Document B). The surfaces of Gyproc SoundBloc are designated Class 0 (for the purposes of national Building Regulations). Please refer to the table below. Fire resistance Please refer to the appropriate White Book product or systems section for information on the fire resistance of building elements lined with Gyproc SoundBloc. Reaction to fire test performance Standard BS 476: Part 6: 1989 Method of test for fire propagation for products. BS 476: Part 7: 1997 Surface spread of flame tests for materials. EN 520: 2004, A1:2009. Performance Index of performance (I) not exceeding 12 and a sub-index (i1) not exceeding 6. Class 1 (both sides). Classified without further testing as A2-s1, d0. Thermal conductivity l Gyproc SoundBloc W/mK Effect of temperature Gyproc SoundBloc is unsuitable for use in areas subject to continuously damp or humid conditions and must not be used to isolate dampness. Plasterboards are not suitable for use in temperatures above 49 C, but can be subjected to freezing conditions without risk of damage. Effect of condensation The thermal insulation and ventilation requirements of national Building Regulations aim to reduce the risk of condensation and mould growth in new buildings. However, designers should take care to eliminate all possibility of problems caused by condensation, particularly in refurbishment projects. Board colour Blue face paper Brown reverse side paper Board printing Face - screw centre markings x. Edge - product code, EAN number, board thickness x width x length, edge type. Reverse - standard and certification. Board range Width mm Length mm Edge type 12.5mm Board , 2700, mm Board , 2700, 3000 T/E = Tapered Edge Kg/m 2 = 10.6 R (m 2 K/W) = 0.05 T/E Kg/m 2 = 12.6 R (m 2 K/W) = 0.06 T/E Board types T/E - with Gyproc jointing materials for taped and filled joints or application of Thistle Board Finish or Thistle Multi-Finish plaster. Application and installation General It is important to observe appropriate health and safety legislation when working on site i.e. personal protective clothing and equipment, etc. The following notes are intended as general guidance only. In practice, consideration must be given to design criteria requiring specific project solutions. Handling Manual off-loading of this product should be carried out with care to avoid unnecessary strain. For further information please refer to the Manual Handling section of the Site Book or Manual Handling Guide, available to download from Cutting This product may be cut using a plasterboard saw or by scoring with a sharp knife and snapping the board over a straight edge. Holes for switch or socket boxes should be cut out before the boards are fixed using a utility saw or sharp knife. When cutting boards, power and hand tools should be used with care and in accordance with the manufacturers recommendations. Power tools should only be used by people who have been instructed and trained to use them safely. Appropriate personal protective equipment should be used. 1 Product Data Sheet PDS

60 Application and installation Fixing Fix boards with decorative side out to receive joint treatment or a skim plaster finish. Lightly butt boards together. Never force boards into position. Install fixings not closer than 13mm from cut edges and 10mm from bound edges. Position cut edges to internal angles whenever possible, removing paper burrs with fine sandpaper. Stagger horizontal and vertical board joints between layers by a minimum of 600mm. Locate boards to the centre line of framing where this supports board edges or ends. Plastering The face (blue) of Gyproc SoundBloc can be plastered with either Thistle Board Finish or Thistle Multi-Finish. There should be the minimum of delay between completion of the lining and the commencement of plastering. Jointing Gyproc jointing materials produce durable joint reinforcement and a smooth, continuous, crack-resistant surface ready for priming and final decoration. A number of jointing specifications are available to suit the board type, method of application, and site preference. Decoration After the joint treatment has dried, decoration, including any decorator s preparatory work, should follow with the minimum delay. Product standards EN520: 2004, A1:2009 Gypsum Plasterboards, definitions, requirements and test methods Type D: Gypsum plasterboard with control density. These boards have a controlled density, with a face to which suitable gypsum plasters or decoration may be applied. This enables improved performance in certain applications to be obtained. Maintenance Repair Minor damage - Lightly sand the surface to remove burrs and fill flush with Gyproc Easi-Fill or Gyproc Easi-Fill 45, or two applications of Gyproc Joint Cement. When dry, apply Gyproc Drywall Primer or Gyproc Drywall Sealer to leave the surface ready for decoration. Deep indents resulting from impact - Check the plasterboard core to ensure that it is not shattered. If intact, apply a coat of Gyproc Joint Filler, or Gyproc Easi-Fill or Gyproc Easi-Fill 45, followed by the procedure for repairing minor damage as outlined above, once set / dry. Damaged core and / or broken edges (non-performance situations only) - Remove the damaged area of core. Score the liner approximately 10mm away from the sound plaster around the damaged area, and peel the paper liner away. Apply Thistle GypPrime or PVA to seal the core and surrounding liner. Bulk fill the hole with a stiff mix of Gyproc Easi-Fill or Gyproc Easi-Fill 45, or Gyproc Joint Filler, and strike off flush. Apply Gyproc Easi-Fill or Gyproc Easi-Fill 45, or two applications of Gyproc Joint Cement, once the filler is set / dry. When dry, apply Gyproc Drywall Primer or Gyproc Drywall Sealer (only suitable in non-performance situations. Extensive damage - When the damage is more extensive, it may be necessary to replace that area of plasterboard. It is important that the replacement board is of the same type as specified and installed. Cut out the affected area back to the nearest framing member. Replace the plasterboard, accurately cutting and screw fixing the same type and thickness of plasterboard. Fill edge joints, then tape and finish in the recommended way. Treat the finished surface with Gyproc Drywall Primer or two coats of Gyproc Sealer, if previously specified for vapour control purposes. Redecorate as required. NB It is essential that repairs are made like for like. If the finish is skim plaster, jointing materials must not be used in the repair. Gyproc, Thistle, Gypframe and Glasroc are all registered trademarks of BPB United Kingdom Limited. Isover is a registered trademark of Saint-Gobain Isover and Artex is a registered trademark of BPB United Kingdom Limited. BPB United Kingdom Limited is a limited company registered in England under company number , having its registered office at Saint-Gobain House, Binley Business Park, Coventry, CV3 2TT, UK. BPB United Kingdom Limited trades as British Gypsum for part of its business activities. British Gypsum reserves the right to revise product specification without notice. The information herein should not be read in isolation as it is meant only as guidance for the user, who should always ensure that they are fully conversant with the products and systems being used and their subsequent installation prior to the commencement of work. For a comprehensive and up-to-date library of information visit the British Gypsum website at: For information about products supplied by Artex Limited or Saint-Gobain Isover please see their respective websites. British Gypsum is a registered trademark of BPB United Kingdom Limited. Telephone: Fax: bgtechnical.enquiries@bpb.com Training enquiries: British Gypsum January 2014 PDS EMS FM

61 Gyproc WallBoard Product Data Sheet Introduction Suitable for most applications where normal fire, structural and acoustic levels are specified. Suitable for direct decoration or Thistle plaster finish. Product description Standard board product. Gyproc WallBoard consists of an aerated gypsum core encased in, and firmly bonded to, strong paper liners. Gyproc WallBoard is a plasterboard that is suitable for drylining internal surfaces. This plasterboard is one of the products within our plasterboard range that is certified to BES 6001 achieving a rating of Excellent. Board performance Fire protection Plasterboard linings provide good fire protection owing to the unique behaviour of the non-combustible gypsum core when subjected to high temperatures. For the purposes of the national Building Regulations, plasterboard is designated a material of limited combustibility (Approved Document B) The surfaces of Gyproc WallBoard are designated Class 0 (for the purposes of national Building Regulations). Please refer to the table below. Fire resistance Please refer to the appropriate White Book product or systems section for information on the fire resistance of building elements lined with Gyproc WallBoard. Reaction to fire test performance Standard BS 476: Part 6: 1989 Method of test for fire propagation for products. BS 476: Part 7: 1997 Surface spread of flame tests for materials. EN 520: A1:2009 Thermal conductivity l Gyproc WallBoard W/mK Performance Index of performance (I) not exceeding 12 and a sub-index (i1) not exceeding 6. Class 1 (both sides). Classified without further testing as A2-s1, d0. Effect of temperature Gyproc WallBoard is unsuitable for use in areas subject to continuously damp or humid conditions and must not be used to isolate dampness. Plasterboards are not suitable for use in temperatures above 49 C, but can be subjected to freezing conditions without risk of damage. Effect of condensation The thermal insulation and ventilation requirements of national Building Regulations aim to reduce the risk of condensation and mould growth in new buildings. However, designers should take care to eliminate all possibility of problems caused by condensation, particularly in refurbishment projects. Board colour Ivory face paper Brown reverse side paper Board printing Face - screw centre markings x. Edge - product code, EAN number, board thickness x width x length, edge type. Reverse - standard and certification. Board range Width mm Length mm Edge type 9.5mm Board mm Board mm Board , , , 2500, 2700, , , 3000 T/E = Tapered Edge S/E = Square Edge Kg/m 2 = 6.3 R (m 2 K/W) = 0.05 T/E S/E T/E S/E Kg/m 2 = 8.0 R (m 2 K/W) = 0.07 T/E S/E T/E S/E T/E Kg/m 2 = 9.8 R (m 2 K/W) = 0.08 T/E S/E T/E S/E T/E Board types T/E - with Gyproc jointing materials for taped and filled joints or application of Thistle BoardFinish or Thistle MultiFinish plaster. S/E - for plaster application, Artex Texture Finish or undecorated applications. 1 Product Data Sheet PDS

62 Application and installation General It is important to observe appropriate health and safety legislation when working on site i.e. personal protective clothing and equipment, etc. The following notes are intended as general guidance only. In practice, consideration must be given to design criteria requiring specific project solutions. Handling Manual off-loading of this product should be carried out with care to avoid unnecessary strain. For further information please refer to the Manual Handling section of the Site Book or Manual Handling Guide, available to download from british-gypsum.com Cutting This product may be cut using a plasterboard saw or by scoring with a sharp knife and snapping the board over a straight edge. Holes for switch or socket boxes should be cut out before the boards are fixed using a utility saw or sharp knife. When cutting boards, power and hand tools should be used with care and in accordance with the manufacturers recommendations. Power tools should only be used by people who have been instructed and trained to use them safely. Appropriate personal protective equipment should be used. Plastering The face (ivory) of Gyproc WallBoard can be plastered with either Thistle BoardFinish or Thistle MultiFinish. There should be the minimum of delay between completion of the lining and the commencement of plastering. Jointing Gyproc jointing materials produce durable joint reinforcement and a smooth, continuous, crack-resistant surface ready for priming and final decoration. A number of jointing specifications are available to suit the board type, method of application, and site preference. Decoration After the joint treatment has dried, decoration, including any decorator s preparatory work, should follow with the minimum delay. Fixing Fix boards with decorative side out to receive joint treatment or a skim plaster finish. Lightly butt boards together. Never force boards into position. Install fixings not closer than 13mm from cut edges and 10mm from bound edges. Position cut edges to internal angles whenever possible, removing paper burrs with fine sandpaper. Stagger horizontal and vertical board joints between layers by a minimum of 600mm. Locate boards to the centre line of framing where this supports board edges or ends. Product standards EN 520: 2004, A1: 2009 Gypsum plasterboards, definitions, requirements and test methods Type A: Gypsum plasterboard Plasterboard with a face to which suitable gypsum plasters or decoration may be applied. 2 Product Data Sheet PDS

63 Maintenance Repair Minor damage - Lightly sand the surface to remove burrs and fill flush with Gyproc Easi-Fill or Gyproc Easi-Fill 45, or two applications of Gyproc Joint Cement. When dry, apply Gyproc Drywall Primer or Gyproc Drywall Sealer to leave the surface ready for decoration. Deep indents resulting from impact - Check the plasterboard core to ensure that it is not shattered. If intact, apply a coat of Gyproc Joint Filler, or Gyproc Easi-Fill or Gyproc Easi-Fill 45, followed by the procedurfe for repairing minor damage as outlined above, once set / dry. Damaged core and / or broken edges (non-performance situations only) - Remove the damaged area of core. Score the liner approximately 10mm away from the sound plaster around the damaged area, and peel the paper liner away. Apply Thistle GypPrime or PVA to seal the core and surrounding liner. Bulk fill the hole with a stiff mix of Gyproc Easi-Fill or Gyproc Easi-Fill 45, or Gyproc Joint Filler, and strike off flush. Apply Gyproc Easi-Fill or Gyproc Easi-Fill 45, or two applications of Gyproc Joint Cement, once the filler is set / dry. When dry, apply Gyproc Drywall Primer or Gyproc Drywall Sealer (only suitable in non-performance situations. Extensive damage - When the damage is more extensive, it may be necessary to replace that area of plasterboard. It is important that the replacement board is of the same type as specified and installed. Cut out the affected area back to the nearest framing member. Replace the plasterboard, accurately cutting and screw fixing the same type and thickness of plasterboard. Fill edge joints, then tape and finish in recommended way. Treat the finished surface with Gyproc Drywall Primer or two coats of Gyproc Sealer, if previously specified for vapour control purposes. Redecorate as required. NB It is essential that repairs are made like for like. If the finish is skim plaster, jointing materials must not be used in the repair. Gyproc, Thistle, Gypframe and Glasroc are all registered trademarks of BPB United Kingdom Limited. Isover is a registered trademark of Saint-Gobain Isover and Artex is a registered trademark of BPB United Kingdom Limited. BPB United Kingdom Limited is a limited company registered in England under company number , having its registered office at Saint-Gobain House, Binley Business Park, Coventry, CV3 2TT, UK. BPB United Kingdom Limited trades as British Gypsum for part of its business activities. British Gypsum reserves the right to revise product specification without notice. The information herein should not be read in isolation as it is meant only as guidance for the user, who should always ensure that they are fully conversant with the products and systems being used and their subsequent installation prior to the commencement of work. For a comprehensive and up-to-date library of information visit the British Gypsum website at: british-gypsum.com. For information about products supplied by Artex Limited or Saint-Gobain Isover please see their respective websites. British Gypsum is a registered trademark of BPB United Kingdom Limited. Telephone: Fax: bgtechnical.enquiries@bpb.com Training enquiries: FM EMS OHS ENMS British Gypsum April 2015 SDS british-gypsum.com

64 C04. S02. P02 P32 GypWall classic Including C04. S01. P02 P18 Partitions introduction

65 C04 Partitions Introduction Partitions This section contains a full range of lightweight partition and wall systems for use in new and existing buildings. They cover all applications, from simple space division to high performance walls

66 Partitions British Gypsum offers a full range of lightweight partition and wall systems. Our systems are non-loadbearing and constructed using modern, drylining techniques. British Gypsum metal framed partitions and walls can be used in all types of new and existing buildings, including private and social housing, apartments, healthcare, educational facilities, recreational and industrial properties. They cover all applications, from simple space division, through to high performance walls designed to meet the most demanding fire resistance, sound insulation, impact and height requirements. Introduction Partitions C04 British Gypsum partition systems are constructed using lightweight materials, which can give rise to significant savings in structural design compared to masonry alternatives. Big benefits also include the speed of installation and reduction to overall build costs. Buildings need to evolve throughout their life to suit changing demands placed upon them. Our lightweight partition systems are easy to reconfigure with minimal impact to both building and occupants resulting in less disruption, optimising the transformation process. You may also be interested in... For unique performance situations with specialist requirements: Curved partitions Access to build from one side only High levels of fire resistance High security including bomb blast Refer to C05. S01. P02 Specialist partitions bgtechnical.enquiries@bpb.com C04. S01. P02

67 C04 Partitions Introduction Partitions When specifying partitions, a number of performance characteristics are normally used to determine the required solution. Depending on the project or construction type, these performance parameters could be set by minimum regulatory standards, or a client or customer requirement for buildings that offer the highest standards of performance and comfort. Our quick-reference partition system guide, below, allows you to simply select the performance categories of interest and identify the British Gypsum partitions systems that best satisfy your project requirements. Fire performance Partition thickness Acoustic performance Duty rating mins mm R w db R w + C tr db BS 5234 mm Medium - Severe Maximum height 1 System Page 8100 GypWall classic C04.S02.P Severe 4900 GypWall robust C04.S03.P Severe 7800 GypWall extreme (including exreme / robust Hybrid) C04.S04.P Severe 6800 GypWall quiet sf C04.S05.P Heavy - Severe 5700 GypWall staggered C04.S06.P Severe 7500 GypWall quiet C04.S07.P Severe 3900 GypWall quiet iwl C04.S08.P Severe GypWall audio C04.S09.P Medium 2700 GypWall rapid db Plus C04.S10.P Non-loadbearing timber stud (internal partitions) Non-loadbearing timber stud (separating walls) C04.S11.P02 C04.S11.P05 1 Based on studs at 600mm centres Additional information Try out The White Book System Selector, an online tool designed to help find the ideal solutions for your project needs. Additional information such as BIM data (Revit), NBS clauses, CAD drawings and other associated items can be downloaded. Visit british-gypsum.com C04. S01. P03 british-gypsum.com

68 GypWall performance Acoustic performance Table 1 Sound insulation performance for residential specification Approved Document E (England and Wales) On-site Laboratory 2 D nt,w + Ctr db Minimum solution (R w + C tr ) db Recommended solution (R w + C tr ) db Separating walls between new homes 45 (49) (54) Separating walls between purpose-built rooms for residential purposes and rooms created by a change of use or conversion 43 (47) (52) Technical Standards Section 5 (Scotland) Separating walls between new homes, purpose-built for residential purposes and conversions (not including traditional buildings 1 ) Separating walls between rooms created by a change of use or conversion (traditional buildings 1 ) On-site Laboratory 2 D nt,w + Ctr db 1 Definition of traditional buildings - A building or part of a building of a type constructed before or around 1919: Minimum solution R w db Recommended solution R w db Introduction Partitions C04 a) using construction techniques that were commonly in use before 1919; and b) with permeable components, in a way that promotes the dissipation of moisture from the building fabric. 2 Minimum solutions provide little or no margin of safety to allow for reduction in performance due to flanking transmission. Recommended solutions have greater potential to satisfy the requirements of Building regulations. Good practice specification guidance British Gypsum s systems are designed and tested to meet every performance requirement and are fully supported by our SpecSure lifetime system warranty. This means that when our systems are installed following our guidance they will achieve every performance claim we make, and if they don t then we ll put it right. To maximise the performance achieved on site, consider the following good practice specification guidance: Consider flanking transmission at the design stage and ensure construction detailing is specified to eliminate, or at least to minimise, any downgrading of the acoustic performance Small openings such as gaps, cracks or holes will conduct airborne sounds and can significantly reduce the sound insulation of a construction. For optimum sound insulation a construction must be airtight When designing the layout of rooms requiring separation by sound insulating walls abutting structural steelwork, consideration should be given to the potential loss of sound insulation performance through the steelwork Deflection heads, by definition, must be able to move and, therefore, achieving an airtight seal is very difficult without incorporating sophisticated components and techniques. Air leakage at the partition heads will have a detrimental effect on acoustic performance of any partition. Where acoustic performance is a key consideration, steps must be taken to minimise this loss of performance A common mistake made when designing a building is to specify a high performance element and then incorporate a lower performing element within it; for example, a door within a partition. Where the difference between insulation is relatively small (7dB or less), there needs to be a comparatively large area of the lower insulation element before the overall sound insulation is significantly affected. However, where there is a greater difference in sound insulation performance between the two elements, this would usually result in a greater reduction of overall sound insulation performance bgtechnical.enquiries@bpb.com C04. S01. P04

69 C04 Partitions GypWall classic GypWall classic design Building design Whilst our GypWall partition systems are non-loadbearing, they are able to provide resistance to levels of horizontal uniformly distributed loads in accordance with BS Refer to C02. S01. P26 Robustness. Planning key factors GypWall classic comprises Gypframe 'C' Studs installed at 600mm centres within Gypframe Floor & Ceiling Channels. The position of services and heavy fixtures should be pre-determined and their installation planned into the frame erection stage. Fixing floor and ceiling channels Gypframe Floor & Ceiling Channels must be securely fixed with a row of fixings at 600mm maximum centres. For 94mm and 148mm channels, two rows of staggered fixings are required, each row at 600mm centres and each fixing 25mm in from the flange. If the floor is uneven, a 38mm thick timber sole plate equal to the width of the channel should be used. If the concrete or screeded floor is new, consideration should be given to the installation of a damp-proof membrane between the floor surface and the channel or sole plate. Framing surround for openings Where services such as horizontal ducts, fire dampers and access panels are required to penetrate the wall, their position should be pre-determined in order that a framed opening can be provided. The openings should be constructed using established metal stud procedures. Refer to Partitions introduction C04. S01. P16 - construction details Cavity fire barriers Minimum 12.5mm Gyproc plasterboard, screw-fixed into the web of perimeter channels or vertical studs, will provide a satisfactory closure to flame or smoke. Refer to C06. S07. P02 Cavity fire barriers. Control joints Control joints may be required in the partition to relieve stresses induced by expansion and contraction of the structure (refer to Partitions introduction C04. S01. P10 construction detail 12). They should coincide with movement joints within the surrounding structure. Deflection heads Splicing To extend studs, overlap by 600mm (minimum). Fix together using British Gypsum Wafer Head Drywall Screws or steel pop rivets (two to each flange), or by using the Gyproc Stud Interlocking Tool twice to each flange. Refer to Partitions introduction C04. S01. P07 construction detail 1. Partition to structural steelwork junctions When designing the layout of rooms requiring separation by sound insulating walls abutting structural steelwork, consideration should be given to the potential loss of sound insulation performance through the steelwork. Refer to C02. S01. P10 Building acoustics. Door openings The designer should consider thickness tolerances of the partition types in relation to the proposed door frame detail. Standard door frame detailing to suit BS 5234 Light and Medium Duty applications is shown in Partitions introduction C04. S01. P13 construction detail 25. Detailing to satisfy BS 5234 requirements for Heavy and Severe Duty Rating is shown in Partitions introduction C04. S01. P14 construction details 26 and 27. The door manufacturer should also be consulted in relation to door details. Specialist advice should be sought from door manufacturers and Acoustic Consultants to ensure the required acoustic performance is achieved. This becomes more important as acoustic requirements increase. Partition head deflection designs may be necessary to accommodate deflections in the supporting floor. Deflection heads may also be required to the underside of roof structures subjected to positive and negative pressures. Refer to Partitions introduction C04. S01. P11 construction details To minimise the loss of acoustic performance: Refer to C02. S01. P10 Building acoustics. Services Penetrations Penetrations of fire-resistant or sound-insulating constructions for services need careful consideration to ensure that the performance of the element is not downgraded. Consideration also needs to be given to the services themselves so they do not act as the mechanism of fire spread or sound transmission. Refer to C02. S01. P32 Service installations. Handy hint Where access is limited to one side of the head, e.g. M+E cages already installed in corridors Refer to C05. S02. P02 - ShaftWall. C04. S02. P27 british-gypsum.com

70 GypWall classic design (continued) Electrical The installation of electrical services should be carried out in accordance with BS The cut-outs in the studs can be used for routing electrical and other small services (refer to Partitions introduction C04. S01. P07 construction detail 2). Switch boxes and socket outlets can be supported from Gypframe 99 FC 50 Fixing Channel fixed horizontally between studs, or a high performance socket box detail used where higher acoustic performance is required. Where Gypframe AcouStuds are used, services are routed through 50mm x 28mm H shaped push-outs, at the same centres as shown in Partitions introduction C04. S01. P07 construction detail 2a for conventional cut-outs. Cables should be protected by conduit, or other suitable precautions taken to prevent abrasion when they pass through the metal frame. Service cut-outs should be aligned to allow easy installation of service. If studs require cutting, cut from the same end of each stud to ensure cut-out alignment. Handy hint For alternative stud types and / or reduced centres, to increase maximum partition height, further options are available. Refer to C04. S01. P05, table 2. SpecSure All our systems are covered by SpecSure when using genuine British Gypsum and Saint-Gobain Isover products. GypWall classic Partitions C04 Independent support When designing for the installation of services such as fire dampers and associated ductwork through a GypWall partition, consideration should be given to the size and weight of the damper - this will determine whether it can be supported directly from the partition or needs to be independently supported from the structure. Refer to Partitions introduction C04. S01. P17 construction details Fixtures Lightweight fixtures can be made directly to the partition linings. Medium weight fixtures can be made to Gypframe 99 FC 50 Fixing Channel. Heavyweight fixtures (to BS 5234) such as wash basins and wall cupboards, can be fixed using plywood secured by Gypframe Service Support Plates. Refer to C02. S01. P33 Service installations. Access for maintenance Gyproc Profilex Access Panels are available to provide access for maintenance. Access panels must be fully compatible with drywall construction and match the fire rating of the partition. Refer to profilex.co.uk for further information. Board finishing Refer to C08. S01. P03 Finishes. Tiling Tiles up to 32kg/m 2 can be applied to the surface of lightweight partition systems. Refer to C08. S04. P02 Tiling. Construction details For standard GypWall construction details Refer to Partitions introduction C04. S01. P07 construction details bgtechnical.enquiries@bpb.com C04. S02. P28

71 C04 Partitions GypWall classic GypWall classic system components Gypframe metal components ( Refer to C10. S02. P02 for details) Gypframe C Studs (48 S 50, 70 S 50, 92 S 50, 146 S 50) Vertical stud providing acoustic and structural performances designed to receive fixing of board to both sides. Gypframe I Studs (70 I 50, 92 I 90, 146 I 80, 146 TI 90) Enhanced strength stud that allows for increased partition height, designed to receive fixing of board. Gypframe AcouStud (70 AS 50, 92 AS 50, 146 AS 50) Vertical stud providing enhanced acoustic and structural performances designed to receive fixing of board to both sides. Gypframe Extra Deep Flange Floor & Ceiling Channels (50 EDC 70, 72 EDC 80, 94 EDC 70, 148 EDC 80) Floor and ceiling channels with extra deep flanges for retaining the Gypframe studs at floor and ceiling junctions for partitions over 8000mm high. Also used around openings and in deflection heads (maximum 50mm deflection). Gypframe 99 FC 50 Fixing Channel A versatile metal fixing channel used to support medium weight fixtures on walls. Gypframe GFS1 Fixing Strap Used to support horizontal board joints and within deflection heads. Gypframe Folded Edge Standard Floor & Ceiling Channels (50 FEC 50, 72 FEC 50, 94 FEC 50, 148 FEC 50) Standard floor and ceiling channels for retaining the Gypframe studs at floor and ceiling junctions and around openings to heights not exceeding 4200mm. Gypframe GFT1 Fixing T Used to support horizontal board joints. Gypframe GA6 Splayed Angle Steel angle providing framing stability and board support. Gypframe Deep Flange Floor & Ceiling Channels (50 DC 60, 72 DC 60, 94 DC 60, 148 DC 60) Floor and ceiling channels with deep flanges for retaining the Gypframe studs at floor and ceiling junctions for partitions 4200mm to 8000mm high. Also used around openings and in deflection heads (maximum 30mm deflection). Gypframe Service Support Plate For installation of 18mm plywood within a partition cavity to support medium to heavyweight fixtures. Board products ( Refer to C10. S03. P02 for details) Gyproc WallBoard Standard gypsum plasterboard. Gyproc SoundBloc 1 2 Gypsum plasterboard with a high density core for enhanced sound insulation performance. Gyproc Moisture Resistant Gypsum plasterboard with moisture resistant additives in the core and special green lining paper for easy recognition. Gyproc SoundBloc f Gypsum plasterboard with fire resistant additives and a high density core for enhanced sound insulation performance. Gyproc FireLine 1 Gypsum plasterboard with fire resistant additives. Gyproc Plank Standard gypsum plasterboard located as an inner layer. 1 Also available in a Moisture Resistant (mr) version. mr boards are specified in intermittent wet use areas. 2 Also available with ACTIVair technology. C04. S02. P29 british-gypsum.com

72 GypWall classic system components (continued) Board products ( Refer to C10. S03. P02 for details) Glasroc H tilebacker 3 Non-combustible glass-reinforced gypsum board with a water resistant pre-primed acrylic coating to receive tiling. Glasroc F multiboard Non-combustible glass-reinforced gypsum board. Providing optimum acoustic and fire performance. 3 Glasroc H tilebacker is suitable for use in high moisture environments. Fixing products ( Refer to C10. S04. P02 for details) British Gypsum Drywall Screws Corrosion resistant self-tapping steel screws for fixing board to metal framing less than 0.8mm thick ('I' studs less than 0.6mm thick). Glasroc F firecase Non-combustible glass-reinforced gypsum board. Used to form deflection head. Gyproc CoreBoard Gypsum plasterboard with fire and moisture resistant additives. Used to form deflection head. British Gypsum Jack-Point Screws For fixing boards to Gypframe metal framing 0.8mm thick or greater ( I studs 0.6mm thick and greater). GypWall classic Partitions C04 British Gypsum Collated Drywall Screws Corrosion resistant self-tapping steel screws for fixing board to metal framing less than 0.8mm thick ('I' studs less than 0.6mm thick). British Gypsum Wafer Head Jack-Point Screws Corrosion resistant self-tapping steel screws for fixing metal to metal framing 0.8mm thick or greater ('I' studs 0.6mm thick or greater). British Gypsum Wafer Head Drywall Screws Corrosion resistant self-tapping steel screws for fixing metal to metal framing less than 0.8mm thick ('I' studs less than 0.6mm thick). Plasterboard accessories ( Refer to C10. S05. P02 for details) Gyproc Jointing Material Jointing compounds, ready mixes and adhesives for reinforcement and finishing of board joints. Primers and sealers for treatment of boards for pre-decoration. Gyproc edge and angle beads Protecting and enhancing board edges and corners Gyproc FireStrip A soft extruded linear intumescent gap sealer to maintain fire resistance located directly to the underside of the soffit when forming a deflection head. Gyproc Sealant Used to seal air paths for optimum sound insulation. Gyproc Control Joint To accommodate structural movement of up to 7mm. Gyproc Joint Tape A paper tape designed for reinforcement of flat joints or internal angles bgtechnical.enquiries@bpb.com C04. S02. P30

73 C04 Partitions GypWall classic GypWall classic system components (continued) Finishing products ( Refer to C10. S06. P02 for details) Thistle MultiFinish To provide a plaster skim finish on most common backgrounds including undercoat plasters and plasterboard. Can provide enhanced acoustic performance. Thistle BoardFinish To provide a plaster skim finish to Gyproc plasterboards. Thistle SprayFinish To provide a plaster skim finish by spray or hand application, ideal for medium to large projects. Thistle DuraFinish To provide a plaster skim finish and provide up to 60% tougher resistance to accidental damage. Thistle PureFinish To provide a plaster skim finish with ACTIVair technology. Used to finish most common backgrounds including undercoat plasters and plasterboard. Thistle Magnetic Plaster To provide a plaster skim finish that provides an attraction to magnets used to finish a wide range of backgrounds, including undercoat plasters and plasterboard. Thistle ProTape FT50 Self-adhesive 48mm wide glass fibre mesh tape. Plaster accessories Designed for reinforcement and finishing of board joints before plaster skimming. Thistle ProTape FT100 Self-adhesive 100mm wide glass fibre mesh tape. Insulation products ( Refer to C10. S09. P02 for details) Isover Acoustic Partition Roll (APR 1200) Glass mineral wool for enhanced acoustic performance. Isover Modular Roll Glass mineral wool for enhanced acoustic performance. Stone mineral wool (by others) For fire-stopping. Access panels ( Refer to profilex.co.uk for details) Profilex Access Panel Panel for access to cavity. C04. S02. P31 british-gypsum.com

74 GypWall classic system installation overview This is intended to be a basic description of how the system is installed. For installation guidance refer to the British Gypsum Site Book. Appropriate Gypframe channels are suitably Gypframe 'C' Studs are suitably fixed to fixed to the floor and soffit. abutments. Scan the image with this frame for more information and videos related to this system Or visit gyp.sm/b/l2 Gypframe studs are then friction fitted into the Gypframe Floor & Ceiling Channels at required centres. GypWall classic Partitions C04 Door openings are constructed to suit the partitions' duty rating. The perimeter of the partition is then sealed on both sides with Gyproc Sealant. M&E services can be located within the partition cavity. Isover insulation can also be added to the partition cavity for increased acoustic performance. Gyproc plasterboards or Glasroc specialist boards are fixed to the Gypframe framework with British Gypsum Drywall Screws. Additional information For full installation details, refer to the British Gypsum Site Book, available to download from british-gypsum.com bgtechnical.enquiries@bpb.com C04. S02. P32

75 C06. S02. P02 P22 CasoLine mf Including C06. S01. P02 P08 Floors and ceilings introduction

76 C06 Floors and ceilings CasoLine mf CasoLine mf Concealed monolithic metal frame suspended ceiling system All our systems are covered by SpecSure when using genuine British Gypsum and Saint-Gobain Isover products

77 CasoLine mf CasoLine mf is a suspended ceiling system suitable for most internal drylining applications. The fully concealed grid and ceiling lining can be used in conjunction with Gyproc plasterboards and Gyptone and Rigitone acoustic ceiling boards to create a seamless, monolithic appearance. Key benefits High level of design flexibility; bulkheads, gradients and changes in height can all be fully integrated Services inspection and access points are easily included during design or installation Adaptable metal framing system fully compatible with a wide range of British Gypsum lining solutions to achieve a variety of performances tailored to meet individual project requirements Improvement to acoustic and fire performance can be achieved without the need to access the room above Partition heights can be reduced as the partition channel can be supported by the ceiling framework rather than the soffit mins α w R w db L n,w db Refer to C02. S01. P49 Refer to C01. S01. P07 CasoLine mf Floors and ceilings C06 You may also be interested in... ShaftWall To achieve up to a full 120 minutes fire resistance to a ceiling void. Refer to C05. S02. P09 horizontal ShaftWall bgtechnical.enquiries@bpb.com C06. S02. P02

78 C06 Floors and ceilings CasoLine mf CasoLine mf design Building design CasoLine mf comprises Gypframe MF7 Primary Support Channels and Gypframe MF5 Ceiling Sections which forms a suspended frame to which Gyproc, Gyptone, Rigitone and Glasroc boards can be fixed. Planning key factors The depth of the ceiling cavity is a minimum 100mm. Cavity fire barriers Where cavity fire barriers are required, these can be formed using Gyproc FireLine or Glasroc F multiboard screw-fixed to a simple frame. The framing should be fixed to the structure to avoid undue loading of the ceiling suspension grid or, alternatively, additional hangers should be incorporated to support the ceiling alongside the cavity fire barrier. Refer to C06. S07. P02 Cavity fire barriers. Relative humidity CasoLine mf ceilings lined with Gyproc, Gyptone, Rigitone or British Gypsum Specialist Boards are suitable for use under normal occupancy conditions. Buildings in which they are used should be dry, glazed and enclosed, with environmental conditions of no greater than 70% RH at 10 C to 20 C. For high humidity / high moisture conditions use Gyproc plasterboard mr variants or Glasroc F multiboard. Refer to C02. S01. P30 Robustness. Vapour control For areas other than where perforated Gyptone or Rigitone boards are used, a face layer of duplex grade plasterboard or two coats of Gyproc Drywall Sealer applied to the face of the lining will provide water vapour control. Acoustic performance Gyptone and Rigitone boards are perforated and designed to provide sound absorption when used in conjunction with an airspace behind the ceiling. Increased levels of sound absorption can be achieved by including insulation over the back of the ceiling. Where sound insulation room-to-room is required, sound attenuation D n,c,w of 39dB can be achieved by the inclusion of 100mm Isover Spacesaver Ready-Cut over the back of the ceiling. Alternatively, other design considerations should be adopted such as extending adjoining partitions into the plenum void or installing a plenum barrier. Ceiling lift Changes to Building Regulations Approved Document L, airtightness requirements within dwellings, can lead to greater changes in air pressure when a door is opened. The ceiling is normally the lightest fixed element in the room, and therefore most likely to be affected by this change in pressure. This can cause the ceiling to lift, which may create a noise. Whilst this noise can be annoying to the occupier, it has no detrimental effect on the performance of the ceiling. The designer should consider incorporating a pressure release system to minimise the risk of ceiling lift. Where sufficient pressure relief cannot be designed in, it is recommended that the Gypframe MF5 Ceiling Section and the Gypframe MF7 Primary Support Channel should be screw-fixed together using two British Gypsum Wafer Head Jack-Point Screws at each intersection, particularly where non-perforated board linings are specified. Imposed loads Tables 6, 7 and 8 provide loading data for the suspension grid for Gyproc, Glasroc specialist, Gyptone and Rigitone boards respectively. Maximum loads will be reduced by 25% when Gypframe FEA1 Steel Angle is fixed directly to the soffit (modified loads are shown in brackets). Table 6 Maximum recommended loads on CasoLine mf with Gyproc or Glasroc specialist board linings Maximum load including weight of board, any insulation and finish plaster MF5 1 at 450mm centres kg/m 2 (modified load) Suspension point centres mm MF7 2 channel centres mm (23) Gypframe MF5 Ceiling Section. 2 Gypframe MF7 Primary Support Channel. Table 7 Maximum recommended loads on CasoLine mf with Gyproc 3 or Gyptone board linings Maximum load including weight of board, and any insulation MF5 1 at 600mm centres kg/m 2 (modified load) Suspension point centres mm MF7 2 channel centres mm (19) Refer to C06. S01. P04 Floors and ceilings introduction, tables 3 and 4. Thermal performance Isover insulation can be laid over the suspension grid to provide the required standard of thermal insulation. Contact the British Gypsum Technical Advice Centre for further guidance. 1 Gypframe MF5 Ceiling Section. 2 Gypframe MF7 Primary Support Channel. 3 Only applies to ceilings that have no fire resistance or acoustic insulation performance and single layer 15mm board. Table 8 Maximum recommended loads on CasoLine mf with Rigitone board linings Maximum load including weight of board, and any insulation MF5 1 at 330mm centres kg/m 2 (modified load) Suspension point centres mm MF7 2 channel centres mm 30 (23) Gypframe MF5 Ceiling Section. 2 Gypframe MF7 Primary Support Channel. C06. S02. P09 british-gypsum.com

79 CasoLine mf design (continued) Suspension Gyproc, Glasroc specialist and Gyptone board linings Fixing points for suspending the metal grid are commonly required at 1200mm centres in each direction. Suitable fixing devices should be employed when fixing to the structure. The ceiling grid can be suspended from a concrete soffit using Gypframe MF12 Soffit Cleats and Gypframe MF8 Strap Hanger, or alternatively, Gypframe FEA1 Steel Angle. The latter provides a more robust suspension support, which restricts any flexing of the lining when pressure is applied from below. Gypframe FEA1 Steel Angle is therefore the preferred suspension option when a plaster finish is specified to Gyproc boards. If Gypframe FEA1 Steel Angle is used, it is recommended that it is fixed to the soffit via Gypframe MF12 Soffit Cleats. For single board solutions only, Gypframe FEA1 Steel Angle can be used to fix direct to the soffit. The angle should be cut along the spine with both flanges bent over. However, this will reduce the maximum loads that the grid is capable of supporting by 25%. Fixing Gypframe FEA1 Steel Angles direct is also not suitable if the ceiling is likely to deflect due to varying pressures and is not suitable for fixing to a sloping substrate. Gypframe Acoustic Hangers can be used to suspend the grid from timber joists to maximise the degree of acoustic isolation. In a comparative test a 3dB improvement in airborne sound insulation and a 6dB improvement in impact sound insulation were achieved. Refer to table 4 and construction detail 7, relating to double layer 12.5mm Gyproc SoundBloc linings. With concrete floors the high mass of the construction means that high levels of acoustic performance can be achieved when the CasoLine mf ceiling is suspended by conventional means, i.e. Gypframe MF8 Strap Hangers or Gypframe FEA1 Steel Angle. Suspension Rigitone board linings Gypframe MF7 Primary Support Channels are fixed at 1000mm centres. Fixing points to the structure for the Gypframe MF7 Primary Support Channels are required at 900mm centres. In addition to this, the Gypframe MF5 Ceiling Section should be installed at nominal 330mm centres. Refer to British Gypsum Ceilings Installation Guide for full details. Partition to suspended ceiling junction Where a GypWall metal stud partition is fixed to the framework of a CasoLine mf ceiling, in accordance with British Gypsum s installation instructions, its permissible maximum height is equal to that of where it is fixed direct to a structural soffit of the same height. In situations where a GypWall metal stud partition passes through a CasoLine mf ceiling, which is to both sides of the partition and appropriately fixed to both this partition and perimeter partitions / walls, consideration can be given to the lateral restraint provided by the ceiling when developing the partition specification. The relevant maximum height is the greater of the floor to CasoLine mf ceiling or ceiling to structural soffit height. Care should be taken during installation of tall partitions so as to not adversely affect their performance. Contact the British Gypsum Technical Advice Centre for further guidance. Services The plenum can be used to route all service requirements including ducting, pipework, electrical cables and conduit. All services should be independently supported from the building structure. Where light weight light fittings, access panels and similar components are incorporated as part of the design requirements, consideration must be given to maintaining the integrity of the ceiling to meet fire resistance and sound insulation requirements. Refer to tables 6, 7 or 8 for maximum recommended loads. Refer to profilex.co.uk for Gyproc Profilex Access Panels. Fixtures Fixings to the system should always be made into the metal grid or to supplementary framing. Some adjustment of the primary grid may be required to support heavier fixtures, refer to tables 6, 7 and 8. Where loads outside this range are anticipated, independent suspension should be provided from the structure. Control joints Gyproc Control Joints may be required in the ceiling to relieve stresses induced by expansion and contraction of the structure. It is recommended that they coincide with movement joints within the surrounding structure. Rigitone expansion joints Rigitone boards should be cut 10mm short of the perimeter wall and should not be fixed to the perimeter channel. Refer to construction details Board finishing Refer to C08. S01. P02 Finishes. Additional care and attention should be exercised when jointing Gyptone and Rigitone boards so as not to fill the perforations and impair the acoustic performance of the finished ceiling. CasoLine mf Floors and ceilings C06 Handy hint When designing the CasoLine mf ceiling grid with a partition fixed to the underside, consideration should be given to ensure mf sections run parallel to the position, providing suitable restraint. This may result in additional Gypframe MF5 Ceiling Sections being required. Refer to British Gypsum Ceiling Installation Guide. SpecSure All our systems are covered by SpecSure when using genuine British Gypsum and Saint-Gobain Isover products bgtechnical.enquiries@bpb.com C06. S02. P10

80 C06 Floors and ceilings CasoLine mf CasoLine mf system components Gypframe metal components ( Refer to C10. S02. P02 for details) Gypframe MF6 Perimeter Channel Perimeter section to support Gypframe MF5 Ceiling Section and fixing of board. Gypframe MF7 Primary Support Channel Primary section to support Gypframe MF5 Ceiling Section. Gypframe MF5 Ceiling Section Designed to provide seamless suspended ceilings and secondary section to support fixing of board. Gypframe MF8 Strap Hanger Alternative suspension of ceiling grid, typically 1 metre maximum drop. Gypframe FEA1 Steel Angle Steel angle providing framing stability and board support. Preferred rigid hanger suspension of ceiling grid. Gypframe MF9 Connecting Clips Alternative method of connecting Gypframe MF5 Ceiling Section to Gypframe MF7 Primary Support Channel used in non-pressurised rooms. Gypframe MF12 Soffit Cleat Suspension point, one leg connected to structural soffit and the other leg connected to suspension hanger Gypframe FEA1 Steel Angle or Gypframe MF8 Strap Hanger recommended for all double and triple boarded solutions. Gypframe MF11 Nut & Bolt For connecting suspension hanger (Gypframe FEA1 or MF8) to Gypframe MF12 Soffit Cleat recommended for all double and triple boarded solutions. Gypframe GAH1 (35mm) or GAH2 (70mm) Acoustic Hanger Suspension point for enhanced acoustic performance to timber floors. Board products ( Refer to C10. S03. P02 for details) Gyproc WallBoard 1 4 Standard gypsum plasterboard. Gyproc DuraLine 2 4 Gypsum plasterboard with fire resistant additives and a high density core for enhanced sound insulation and impact resistance performance. Gyproc FireLine 1 4 Gypsum plasterboard with fire resistant additives. Gyproc Plank Standard gypsum plasterboard located as an inner layer. Gyproc SoundBloc 2 4 Gypsum plasterboard with a high density core for enhanced sound insulation performance. Glasroc F multiboard Non-combustible glass-reinforced gypsum board. Glasroc F firecase Non-combustible glass-reinforced gypsum board giving up to 120 minutes fire protection. Ceiling boards A full range of Gyptone 3 and Rigitone 3 boards are available to meet specific aesthetic and/or acoustic requirements. Refer to C10. S08. P02 1 Also available in duplex grades where vapour control is required. 2 Also available with ACTIVair technology. 3 ACTIVair technology as standard. 4 Also available in Moisture Resistant (mr) version. mr boards are specified in intermittent wet use areas. C06. S02. P17 british-gypsum.com

81 CasoLine mf system components (continued) Fixing products ( Refer to C10. S04. P02 for details) British Gypsum Drywall Screws Corrosion resistant self-tapping steel screws for fixing board to metal framing less than 0.8mm thick. British Gypsum Collated Drywall Screws Corrosion resistant self-tapping steel screws for fixing board to metal framing less than 0.8mm thick. British Gypsum Wafer Head Drywall Screws Corrosion resistant self-tapping steel screws for fixing metal to metal framing less than 0.8mm thick. Plasterboard accessories ( Refer to C10. S05. P02 for details) Gyproc Jointing Material Jointing compounds, ready mixes and adhesives for reinforcement and finishing of board joints. Primers and sealers for treatment of boards for pre-decoration. Gyproc Control Joint To accommodate structural movement of up to 7mm. British Gypsum Wafer Head Jack-Point Screws Corrosion resistant self-tapping steel screws for fixing metal to metal framing 0.8mm thick and greater. Rigitone Screws Specifically designed for fixing Rigitone board to metal framing. Gyproc Sealant Used to seal air paths for optimum sound insulation. Gyproc Drywall Primer A general purpose plasterboard primer, providing an ideal surface for decoration for most paints and wall coverings. CasoLine mf Floors and ceilings C06 Gyproc edge and angle beads Protecting and enhancing board edges and corners. Gyproc Joint Tape A paper tape designed for reinforcement of flat joints or internal angles. Finishing products ( Refer to C10. S06. P02 for details) Thistle MultiFinish To provide a plaster skim finish on most common backgrounds including undercoat plasters and plasterboard. Thistle PureFinish To provide a plaster skim finish with ACTIVair technology. Used to finish most common backgrounds including undercoat plasters and plasterboard. Thistle BoardFinish To provide a plaster skim finish to Gyproc plasterboards. Thistle SprayFinish To provide a plaster skim finish by spray or hand application, ideal for medium to large projects. Thistle ProTape FT50 Self-adhesive 48mm wide glass fibre mesh tape. Thistle ProTape FT100 Self-adhesive 100mm wide glass fibre mesh tape. Plaster accessories Designed for the reinforcement and finishing of board joints before plaster skimming bgtechnical.enquiries@bpb.com C06. S02. P18

82 C06 Floors and ceilings CasoLine mf CasoLine mf system components (continued) Ceiling products ( Refer to C10. S08. P02 for details) Gyptone quattro 41 1 Acoustic board with square perforations capable of providing Class C sound absorption. Gyptone quattro 42 1 Acoustic board with square perforations capable of providing Class D sound absorption. Gyptone sixto 63 1 Gyptone board with a unique hexagonal perforated pattern capable of providing Class C absorption. Rigitone 8/18 q 1 Acoustic board with a perforated pattern of 8mm squares capable of providing up to Class B absorption. Rigitone 12/25 q 1 Acoustic board with a perforated pattern of 12mm squares capable of providing up to Class B absorption. Rigitone 10/23 1 Acoustic board with a perforated pattern of 10mm circles capable of providing up to Class C absorption. Gyptone quattro 47 1 Acoustic board with occasional square perforations and Class D absorption. Gyptone line 6 1 Gyptone board with a linear perforated pattern capable of providing Class D absorption. Gyptone quattro 46 1 Acoustic board with intermittent square perforations capable of providing Class D absorption. Rigitone 12-20/66 1 Acoustic board with a perforated pattern of 12mm and 20mm circles capable of providing up to Class C absorption. Rigitone 12/25 1 Acoustic board with a perforated pattern of 12mm circles capable of providing up to Class C absorption. Rigitone 15/30 1 Acoustic board with a perforated pattern of 15mm circles capable of providing up to Class C absorption. Rigitone super 1 Acoustic board with a random pattern of 8mm, 15mm and 20mm circles capable of providing up to Class D absorption. Rigitone 8/18 1 Acoustic board with a perforated pattern of 8mm circles capable of providing up to Class C absorption. Rigitone Spacing Tool Spacer tool used to ensure accurate installation of Rigitone boards. Rigitone Vario 60 Jointing Material High-strength jointing material used for jointing of Rigitone boards. Rigitone Large Jointing Kit Jointing kit for application of Vario 60 into Rigitone boards. 1 ACTIVair technology as standard. C06. S02. P19 british-gypsum.com

83 CasoLine mf system components (continued) Ceiling products (continued) ( Refer to C10. S08. P02 for details) Gyptone quattro 46 Access Hatch 1 Access hatch for providing access points in Gyptone quattro 46 board ceilings. Gyptone quattro 47 Access Hatch 1 Access hatch for providing access points in Gyptone quattro 47 board ceilings. Gyptone sixto 63 Access Hatch 1 Access hatch for providing access points in Gyptone sixto 63 board ceilings. Access pannels ( Refer to profilex.co.uk for details) Profilex Access Panel Panel for access to cavity. Insulation products ( Refer to C10. S09. P02 for details) Isover Acoustic Partition Roll (APR 1200) Glass mineral wool for enhanced acoustic performance. Gyptone line 6 Access Hatch 1 Access hatch for providing access points in Gyptone line 6 board ceilings. Gyptone quattro 41 Access Hatch 1 Access hatch for providing access points in Gyptone quattro 41 board ceilings. Gyptone quattro 42 Access Hatch 1 Access hatch for providing access points in Gyptone quattro 42 board ceilings. Isover Sound Deadening Floor Slab Glass mineral wool for enhanced acoustic performance. CasoLine mf Floors and ceilings Isover Frame Batts 32 Glass mineral wool for improved acoustic performance. Stone Mineral Wool (45kg/m 3 or 100kg/m 3, by others) For fire performance. C06 Isover Spacesaver Ready-Cut Glass mineral wool for enhanced acoustic and thermal performance. 1 ACTIVair technology as standard bgtechnical.enquiries@bpb.com C06. S02. P20

84 C06 Floors and ceilings CasoLine mf CasoLine mf installation overview This is intended to be a basic description of how the system is built. For detailed installation guidance refer to the British Gypsum Ceiling Installation Guide. Gypframe MF6 Perimeter Channels are fixed Gypframe FEA1 Steel Angle or to the perimeter walls at 600mm centres. Gypframe MF8 Strap Hanger is secured to Gypframe MF12 Soffit Cleats with Gypframe MF11 Nuts and Bolts to form hangers. Gypframe MF7 Primary Support Channels Gypframe MF5 Ceiling Sections are fixed to are fixed to the hangers with the underside of the Gypframe MF7 Primary British Gypsum Wafer Head Jack-Point Support Channels to form a grid with British Screws, two per hanger. Gypsum Wafer Head Jack-Point Screws. Scan the image with this frame for more information and videos related to this system Or visit gyp.sm/b/l4 These hangers are then suitably fixed to the soffit at the required centres. Alternatively, in areas not prone to ceiling lift, Gypframe MF9 Connecting Clips. Additional information For full installation details, refer to the British Gypsum Ceiling Installation Guide, available to download from british-gypsum.com Gyproc plasterboards, Glasroc specialist boards, Gyptone boards or Rigitone boards are then screw fixed to the Gypframe MF5 Ceiling Sections and Gypframe MF6 Perimeter Channels with British Gypsum Drywall Screws. C06. S02. P21 british-gypsum.com